Miller KE648703 Owner's manual

Millerﬁ

May1995

Form:

OM-1586F

Effective

With

Serial

No.

KE648703

OWNERS

MANUAL

T~Y



Read

and

follow

these

instructions

and

all

safety

blocks

carefully.

Have

only

trained

and

qualified

persons

install,

operate,

or

service

this

unit.

Call

your

distributor

if

you

do

not

understand

the

directions.



Give

this

manual

to

the

operator.



For

help,

call

your

distributor

or:

MILLER

Electric

Mfg.

Co.,

P.O.

Box

1079,

Appleton,

WI

54912

414-734-9821

SS-64M

(12)

And

(16)

Foot

Boom

Mounted

Wire

Feeder



Microprocessor

Controlled

Constant

Speed

Wire

Feeder



Multi-Power

Source

Compatible



For

GMAW,

GMAW-P,

And

FCAW

Welding



For

.023

To

1/8

in

(0.6

To

3.2

mm)

Wires



Standard

Wire

Feed

Speed

Of

50

To

780

ipm

(1.3

To

19.8

mpm)



Programmable

Pulse

Weld

Parameters



Circuit

Breaker

Protected



For

Options

And

Accessories,

See

Rear

Cover

cover

5/94



ST-157

388

'

1994

MILLER

Electric

Mtg.

Co.

PRINTED

IN

USA

F----

1.

MILLERS

TRUE

BLUETM

LIMITED

WARRANTY

Effective

January

1,1995

(Equipment

with

a

serial

number

preface

of

KD

or

newer)

This

limited

wsrrenty

supersedes

sIl

wsrranties

snd

is

exclusive

with

no

other

guarantees

or

warranties

expressed

or

implied.

6.

90

Days



Peas

end

Labor



MIG

Guns/hG

Torches



APT,

ZIPCUT

&

PLAZCUT

Model

Plasma

Cutting

Torches

*

Remote

Controls



Accessory

Kits

*

Replacement

Peas

MILLERS

True

BIueTM

Umited

Warranty

shall

not

apply

to:

LIMITED

WARRANTY

Subject

totheterms

snd

conditions

below,

MILLER

Electric

Mfg.

Co.,

Appleton,

Wisconsin,

wsrrants

to

its

originsl

retail

purchsser

thst

new

MILLER

equipment

sold

after

the

effective

dste

of

this

limited

wsrrsnty

is

f

me

of

de

fects

in

msterial

end

workmanship

et

the

time

it

is

shipped

by

MILLER.

ThIS

WAR

RANTY

IS

EXPRESSLY

IN

UEU

OF

ALL

OTHER

WARRANTIES,

EXPRESS

OR

IMPUED,

INCLUDING

ThE

WARRAN11ES

OF

MERCHANTABILITY

AND

FIT

NESS.

Within

the

wsrrenty

periods

listed

below,

MILLER

will

mpeir

or

mplece

eny

wer

mnted

peas

or

components

thet

fail

due

to

such

detects

in

material

orwoikmsnahip.

MILLER

must

be

notified

in

writing

within

thirty

(30)

deys

of

such

defect

or

feilure,

at

which

time

MILLER

will

provide

instructions

on

the

warrenty

ctsim

procedures

to

be

followed.

MILLER

shell

honor

werrenty

clsims

on

werranted

equipment

listed

below

in

Ihe

event

of

such

e

feilum

within

the

werrenty

time

periods.

All

werrenty

time

periods

stea

on

the

date

that

the

equipment

was

delivered

to

the

originsl

reteil

purchsser,

or

one

year

after

the

equipment

is

sent

to

e

Noah

Americen

distributor

or

eighteen

months

after

the

equipment

is

sent

to

en

Intemetionel

distributor.

1.

5YeemPerts3YearsLebor

Qriginsl

mein

power

rectiflem

2.

3

Yesm



Peas

end

Labor



Trenaformer/Rectifier

Power

Sources



Plesme

Arc

Cutting

Power

Sources



Semi-Autometic

end

Automatic

Wire

Feedem

*

Robots

3.

2

Yeem



Peas

end

Labor

*

Engine

Driven

Welding

Generetom

(NOTE:

Engines

em

warranted

sepemtely

by

the

engine

menufsctumr.)

*

Air

Compmssom

4.

1

YeerPertsendLebor

*

Motor

Driven

Guns



Process

Controllere

*

lttPSPowerSources



Water

Cootent

Systems

*

HFUnits

1.

itema

furnished

by

MILLER,

but

manufactured

by

othem,

such

as

engines

or

trade

accessories.

These

items

are

covered

by

the

manufacturers

warranty,

if

any.

2.

Consumable

components;

such

as

contact

tips,

cutting

nozzles,

contactom

and

relays

or

peas

that

fail

due

to

normal

wear.

3.

Equipment

that

has

been

modified

by

any

party

other

then

MILLER,

or

equip

ment

that

has

been

improperly

installed,

improperly

operated

or

misused

based

upon

industry

standards,

or

equipment

which

has

not

had

reasonable

end

necessary

maintenance,

or

equipment

which

has

been

used

for

operation

outaide

of

the

specifications

for

the

equipment.

MILLER

PRODUCTS

ARE

INTENDED

FOR

PURCHASEAND

USE

BYCOMMER

CIALIINDUSTRIAL

USERS

AND

PERSONS

TRAINED

AND

EXPERIENCED

IN

ThE

USE

AND

MAINTENANCE

OF

WELDING

EOUIPMENT.

In

the

event

of

a

warranty

claim

covered

by

thia

warranty,

the exclusive

remedies

shall

be,

at

MILLERS

option:

(1)

repei~

or(2)

replacement;

or,

where

authorized

in

writing

by

MILLER

in

appropriate

casea,

(3)

the

reaaonable

coat

of

repair

or

replace

ment

at

an

authorized

MILLER

service

station;

or

(4)

payment

of

orcmdit

forthe

pur

chase

price

(leas

reasonable

depreciation

based

upon

actual

use)

upon

return

of

the

goods

at

customers

risk

and

expense.

MILLERS

option

of

repair

or

replacement

will

be

FOB.,

Factory

at

Applefon,

Wisconsin,

or

FOB.

at

a

MILLER

authorized

ser

vice

facility

as

determined

by

MILLER.

Therefore

no

compensation

or

reimburse

ment

for

transportation

coats

of

any

kind

will

be

allowed.

TO

ThE

EXTENT

PERMITTED

BY

LAW,

THE

REMEDIES

PROVtDED

HEREIN

ARE ThE

SOLE

AND

EXCLUSIVE

REMEDIES.

IN

NO

EVENTSHALL

MILLER

BE

UABLE

FOR

DIRECT,

INDIRECT,

SPECIAL,

INCIDENTAL

OR

CONSEOUENTIAL

DAMAGES

(INCLUDING

LOSS

OF

PROFIT),

WHETHER

BASED

ON

CON

TRACT,

TORT

OR

ANY

OTHER

LEGAL

ThEORY.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

ANDANY

IMPLIED

WAR

RANTY,

GUARANTY

OR

REPRESENTA11ON

ASTO

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

OF

CONTRACT

TORT

OR

ANY

OThER

LEGAL

ThEORY

WHICH,

BUT

FOR

THIS

PROVISION,

MIGHTARISE

BY

IMPUCA11ON,

OPERA11ON

OF

LAW,

CUSTOM

OF

TRADE

OR

COURSE

OF

DEALING,

IN

CLUDING

ANY

IMPLIED

WARRANTY

OF

MERCHANTABILITY

OR

FITNESS

FOR

PARTICULAR

PURPOSE,

WITh

RESPECTTO

ANY

AND

ALL

EOUIPMENT

FURNISHED

BY

MILLER

IS

EXCLUDED

AND

DISCLAIMED

BY

MILLER.

Some

atates

in

the

U.S.A.

do

not

allow

limitations of

how

long

an

implied

warranty

lasts,

or

the

excluaion

of

incidentsl,

indirect,

special

or

consequential

damages,

so

the

above

limitation

or

exclusion

may

not

apply

to

you.

This

warranty

provides

ape

cific

legal

rights,

and

other

rights

may

be

available,

but

may

vary

from

state

to

state.

In

Canada,

legislation

in

some

provinces

provides

for

certain

additional

warranties

or

remedies

other

than

as

stated

herein,

and

to

the

extent

that

they

may

not

be

waived,

the

limitations

and

exclusions

set

out

above

may

not

apply.

This

Umited

Warranty

provides

specific

legal

rights,

and

other

rights

may

be

available,

but

may

a

vary

from

province

to

province.

NW

_______________

I



J

--1

.



Grids

*

Spot

Wetdem



Loed

Benks



SDXTransformem

*

Running

Geer/Treilem



Plasma

Cutting

Torches

(except

APT,

ZIPCUT

&

PLAZCUT

Models)



Tecumseh

Engines

*

Deutz

Engines

(outside

Noah

America)



Field

Options

(NOTE:

Field

options

era

covered

under

True

BtueTM

for

the

remeining

werranty

period

of

the

product

they

ere

installed

in,

or

fore

minimum

of

one

yeer

whichever

is

greeter.)

5.

6

Months



Ben

eries

r......

RECEIVING-HANDLING

Before

unpacking

equipment,

check

carton

for

any

damage

that

may

have

occurred

during

shipment.

File

any

claims

for

loss

or

damage

with

the

delivering

carrier.

Assistance

for

filing

or

settling

claims

may

be

obtained

from

distributor

and/or

equipment

manUtacturer%

Transportation

Department.

When

requesting

information

about

this

equipment,

always

provide

Model

Designation

and

Serial

or

Style

Number.

Use

the

following

spaces

to

record

Model

Designation

and

Serial

or

Style

Numberof

your

unit.

The

information

is

located

on

the

rating

label

or

nameplate.

Model

_________

Serial

or

Style

No.

Date

of

Purchase

-V

miller

4/95

ARC

WELDING

SAFETY

PRECAUTIONS

ELECTRIC

SHOCK

can

kill.

Touching

live

electrical

parts

can

cause

fatal

shocks

or

severe

bums.

The

electrode

and

work

circuit

is

electrically

live

whenever

the

output

is

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

is

on.

In

semiautomatic

or

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

or

improperly

grounded

equipment

is

a

hazard.

1.

Do

not

touch

live

electrical

parts.

2.

Wear

dry,

hole-free

insulating

gloves

and

body

protection.

3.

Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

or

covers

big

enough

to

prevent

any

physical

contact

with

the

work

or

ground.

4.

Disconnect

input

power

or

stop

engine

before

installing

or

servicing

this

equipment.

Lockoutitagout

input

poweraccording

to

OSHA

29

CFR

1910.147

(see

Safety

Standards).

5.

Properly

install

and

ground

this

equipment

according

to

its

Owners

Manual

and

national,

state,

and

local

codes.

6.

Always

verify

the

supply

ground



check

and

be

sure

that

input

power

cord

ground

wire

is

properly

connected

to

ground

terminal

in

disconnect

box

or

that

cord

plug

is

connected

to

a

properly

grounded

receptacle

outlet.

7.

When

making

input

connections,

attach

proper

grounding

conductor

first



double-check

connections.

8.

Frequently

inspect

input

powercord

for

damage

or

bare

wiring



replace

cord

immediately

if

damaged



bare

wiring

can

kill.

Tum

off

all

equipment

when

not

in

use.

Do

not

use

worn,

darnaged,

undersized,

or

poorly

spliced

cables.

11.

Do

not

drape

cables

over

your

body.

12.

If

earth

grounding

of

the

workpiece

is

required,

ground

it

directly

with

a

separate

cable



do

not

use

work

clamp

or

work

cable.

13.

Do

not

touch

electrode

if

you

are

in

contact

with

the

work,

ground,

or

another

electrode

from

a

different

machine.

14.

Use

only

well-maintained

equipment.

Repair

or

replace

damaged

parts

at

once.

Maintain

unit

according

to

manual.

Wear

a

safety

harness

if

working

above

floor

level.

Keep

all

panels

and

covers

securely

in

place.

-

clamp

work

cable

with

good

metal-to-metal

contact

to

workpiece

or

worktable

as near

the

weld

as

practical.

a

WARNING

ARC

WELDING

can

be

hazardous.

PROTECT

YOURSELF

AND

OTHERS

FROM

POSSIBLE

SERIOUS

INJURY

OR

DEATH.

KEEP

CHILDREN

AWAY.

PACEMAKER

WEARERS

KEEP

AWAY

UNTIL

CONSULTING

YOUR

DOCTOR.

In

welding,

as

in

most

jobs,

exposure

to

certain

hazards

occurs.

Welding

is

safe

when

precautions

are

taken.

The

safety

information

given

below

is

only

a

summary

of

the

more

complete

safety

information

that

will

be

found

in

the

Safety

Standards

listed

on

the

Read

and

follow

all

Safety

Standards.

HAVE

ALL

INSTALLATION,

OPERATION,

MAINTENANCE,

AND

REPAIR

WORK

PERFORMED

ONLY

BY

QUALIFIED

PEOPLE.

9.

10.

15.

16.

17.

ARC

RAYS

can

burn

eyes

and

skin;

ARC

RAYS

NOISE

can

damage

hearing;

FLYING

./~

SLAG

OR

SPARKS

can

injure

eyes.

2.

Wear

a

welding

helmet

fitted

with

a

proper

shade

of

filter

to

protectyourface

and

eyes

when

welding

orwatching

(see

ANSI

Arc

rays

from

the

welding

process

produce

intense

Z49.1

and

Z87.1

listed

in

Safety

Standards).

visible

and

invisible

(ultraviolet

and

infrared)

rays

that

3.

Wear

approved

safety

glasses

with

side

shields.

can

bum

eyes

and

skin.

Noise

from

some

processes

can

damage

hearing.

Chipping,

grinding,

and

welds

4.

Use

protective

screens

or

barriers

to

protect

others

from

flash

cooling

throw

off

pieces

of

metal

or

slag.

and

glare;

warn

others

not

to

watch

the

arc.

NOISE

5.

Wear

protective

clothing

made

from

durable,

flame-resistant

1.

Use

approved

ear

plugs

or

ear

muffs

if

noise

level

is

high.

material

(wool

and

leather)

and

foot

protection.

to

your

health.

wearing

an

air-supplied

respirator.

Always

have

a

trained

r

FUMES

AND

GASES

can

be

hazardous

5.

Work

in

a

confined

space

only

if

it

is

well

ventilated,

or

while

Welding

produces

fumes

and

gases.

Breathing

watchperson

nearby.

Welding

fumes

and

gases

can

displace

these

fumes

and

gases

can

be

hazardous

to

your

air

and

lower

the

oxygen

level

causing

injury

or

death.

Be

sure

..

health,

the

breathing

air

is

safe.

6.

Do

not

weld

in

locations

near

degreasing,

cleaning,

or

spraying

1.

Keep

your

head

out

of

the

fumes.

Do

not

breathe

the

fumes.

operations.

The

heat

and

rays

of

the

arc

can

react

with

vapors

to

2.

If

inside,

ventilate

the

area

and/or

use

exhaust

at

the

arc

to

form

highly

toxic

and

irritating

gases.

remove

welding

fumes

and

gases.

7.

Do

not

weld

on

coated

metals,

such

as

galvanized,

lead,

or

3.

If

ventilation

is

poor,

use

an

approved

air-supplied

respirator.

cadmium

plated

steel,

unless

the

coating

is

removed

from

the

4.

Read

the

Material

Safety

Data

Sheets

(MSDSs)

and

the

weld

area,

the

area

is

well

ventilated,

and

if

necessary,

while

manufacturers

instruction

for

metals,

consumables,

coatings,

wearing

an

air-supplied

respirator.

The

coatings

and

any

metals

cleaners,

and

degreasers.

containing

these

elements

can

give

oft

toxic

fumes

if

welded.

CYLINDERS

can

explode

if

damaged.

4.

Never

drape

a

welding

torch

over

a

gas

cylinder.

Shielding

gas

cylinders

contain

gas

under

high

5.

Never

allow

a

welding

electrode

to

touch

any

cylinder.

pressure.

If

damaged,

a

cylinder

can

explode.

Since

6.

Never

weld

on a

pressurized

cylinder



explosion

will

result.

gas

cylinders

are

normally

part

of

the

welding

7.

Use

onlycorrect

shielding

gas

cylinders,

regulators,

hoses,

and

process,

be

sure

to

treat

them

carefully.

fittings

designed

for

the

specific

application;

maintain

them

and

associated

parts

in

good

condition.

1.

Protect

compressed

gas

cylinders

from

excessive

heat,

8.

Tum

face

away

from

valve

outlet

when

opening

cylinder

valve.

mechanical

shocks,

slag,

open

flames,

sparks,

and

arcs.

9.

Keepprotectivecapinplaceovervalveexceptwhencylinderis

2.

Install

cylinders

in

an

upright

position

by

securing

to

a

stationary

in

use

or

connected

for

use.

support

or

cylinder

rack

to

prevent

falling

or

tipping.

10.

Read

and

follow

instructions

on

compressed

gas

cylinders,

3.

Keep

cylinders

away

from

any

welding

or

other

electrical

associatedequipment,andCGApublicationP-llistedinSafety

circuits.

Standards.

Srtl.1

2/94

WELDING

can

cause

fire

or

explosion.

Welding

on

closed

containers,

such

as

tanks,

drums,

or

pipes,

can

cause

them

to

blow

up.

Sparks

can

fly

off

from

the

welding

arc.

The

flying

sparks,

hot

workpiece,

and

hot

equipment

can

cause

fires

and

burns.

Accidental

contact

of

electrode

to

metal

objects

can

cause

sparks,

explosion,

overheating,

or

fire.

Check

and

be

sure

the

area

is

safe

before

doing

any

welding.

Protect

yourself

and

others

from

flying

sparks

and

hot metal.

Do

not

weld

where

flying

sparks

can

strike

flammable

material.

Remove

all

flammables

within

35

ft

(10.7

m)

of

the

welding

arc.

If

this

is

not

possible,

tightly

cover

them

with

approved

covers.

4.

Be

alert

that

welding

sparks

and

hot

materials

from

welding

can

easily

go

through

small

cracks

and

openings

to

adjacent

areas.

5.

Watch

for

fire,

and

keep

a

fire

extinguisher

nearby.

ENGINE

FUEL

can

cause

fire

or

explosion.

Engine

fuel

is

highly

flammable.

1.

Stop

engine

and

let

it

cool

off

before

checking

or

adding

fuel.

2.

Do

not

add

fuel

while

smoking

or

if

unit

is

near

any

sparks

or

open

flames.

6.

Be

aware

that

welding

on

a

ceiling,

floor,

bulkhead,

or

partition

can

cause

fire

on

the

hidden

side.

7.

Do

not

weld

on

closed

containers

such

as

tanks,

drums,

or

pipes,

unless

they

are

properly

prepared

according

to

AWS

F4.1

(see

Safety

Standards).

8.

Connect

work

cable

to

the

work

as

close

to

the

welding

area

as

practical

to

prevent

welding

current

from

traveling

long,

possibly

unknown

paths

and

causing

electric

shock

and

fire

hazards.

9.

Do

not

use

welder

to

thaw

frozen

pipes.

10.

Remove

stick

electrode

from

holder

or

cut

oft

welding

wire

at

contact

tip

when

not

in

use.

11.

Wear

oil-free

protective

garments

such

as

leather

gloves,

heavy

shirt,

cuffless

trousers,

high

shoes,

and

a

cap.

12.

Remove

any

combustibles,

such

as

a

butane

lighter

or

matches,

from

your

person

before

doing

any

welding.

ENGINES

can

be

hazardous.

1.

Use

equipment

outside

in

open,

well-ventilated

areas.

2.

If

used

in

a

closed

area,

vent

engine

exhaust

outside

and

away

from

any

building

air

intakes.

PRINCIPAL

SAFETY

STANDARDS

Safety

in

Welding

and

Cutting,

ANSI

Standard

Z49.1,

from

American

Welding

Society,

550

N.W.

LeJeune

Rd,

Miami

FL

33126

Safety

and

Health

Standards,

OSHA

29

CFR

1910,

from

Superinten

dent

of

Documents,

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances,

Ameri

can

Welding

Society

Standard

AWS

F4.1

,from

American

Welding

So

ciety,

550

N.W.

LeJeune

Rd,

Miami,

FL

33126

National

Electnca!

Code,

NFPA

Standard

70,

from

National

Fire

Pro

tection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders,

CGA

Pamphlet

P-1,from

Compressed

Gas

Association,

1235

Jefferson

Davis

High

way,

Suite

501,

Ariington,

VA

22202.

Code

for

Safety

in

Welding

and

Cutting,

CSA

Standard

Wi

17.2,

from

Canadian

Standards

Association,

Standards

Sales,

178 Rexdale

Bou

levard,

Rexdale,

Ontario,

Canada

M9W

1

R3.

Safe

Practices

ForOccupation

And

Educational

EyeAnd

Face

Protec

tion,

ANSI

Standard

Z87.i,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

And

Welding

Processes,

NFPA

Standard

SiB,

from

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

1.

2.

3.

AA

WARNING

ENGINE

EXHAUST

GASES

can

kill.

Engines

produce

harmful

exhaust

gases.

3.

Do

not

overfill

tank



allow

room

for

fuel

to

expand.

4.

Do

not

spill

fuel.

If

fuel

is

spilled,

clean

up

before

starting

engine.



MOVING

PARTS

can

cause

injury.

~

Moving

parts,

such

as

fans,

rotors,

and

belts

can

cut

fingers

and

hands

and

catch

loose

clothing,

1.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

in

place.

3.

4.

~

5.

6.

Have

only

qualified

people

remove

guards

or

covers

for

To

prevent

accidental

starting

during

servicing,

disconnect

maintenance

and

troubleshooting

as

necessary.

negative

()

battery

cable

from

battery.

Keep

hands,

hair,

loose

clothing,

and

tools

away

from

moving

parts.

Reinstall

panels

or

guards

and

close

doors

when

servicing

is

2.

Stop

engine

before

installing

or

connecting

unit.

finished

and

before

starting

engine.

.

SPARKS

can

cause

BATTERY

GASES

1.

Always

wear

a

face

shield

when

working

on

a

battery.

TO

EXPLODE;

BATTERY

ACID

can

2.

Stop

engine

before

disconnecting

or

connecting

battery

burn

eyes

and

skin,

cables.

3.

Do

not

allow

tools

to

cause

sparks

when

working

on

a

battery.

Batteries

contain

acid

and

generate

explosive

gases.

4.

5.

Do

not

use

welder

to

charge

batteries

or

jump

start

vehicles.

Observe

correct

polarity

(+

and

)

on

batteries.

.

if,

~,

j

~

~

STEAM

AND

PRESSURIZED

HOT

COOLANT

can

burn

face,

eyes,

and

skin.

Itisbesttocheckcoolantlevelwhenengineiscold

to

avoid

scalding.

1.

2.

3.

If

the

engine

is

warm

and

checking

is

needed,

follow

steps

2

and

3.

Wear

safety

glasses

and

gloves

and

put

a

rag

over

cap.

Tum

cap

slightly

and

let

pressure

escape

slowly

before

completely

removing

cap.

srl.1.1

2,94

CONSIGNES

DE

SECURITE

POUR

LE

SOUDAGE

A

LARC

UN

CHOC

ELECTRIQUE

peut

tuer.

Un

simple

contact

avec

des

piŁces

electnques

peut

provoquer

une

electrocution

ou

des

blessures

graves.

LØlectrode

et

le

circuit

de

soudage

sont

sous

tension

des

que

lappareil

est

sur

ON.

Le

circuit

dentrØe

et

les

circuits

intemes

de

lappareil

sont

egalement

sous

tension

a

ce

moment-l.

En

soudage

semi-automatique

ou

automatique,

le

fil,

le

dØvidoir,

le

logement

des

galets

dentraInementet

les

piŁces

metalliques

en

contact

avec

le

fil

de

soudage

sont

sous

tension.

Des

matØnels

mal

installØs

ou

mal

mis

a

Ia

terre

prØsentent

un

danger.

1.

Ne

jamais

toucher

les

piŁces

electriques

sous

tension.

2.

Porter

des

gants

et

des

vŒtements

de

protection

secs ne

comportant

pas

de

trous.

3.

Sisoler

de

a

piŁce

et

de

Ia

terre

au

moyen

de

tapis

ou

dautres

moyens

isolants

suffisamment

grands

pour

empŒcher

le

contact

physique

Łventuel

avec

Ia

piŁce

ou

Ia

terre.

4.

Couper

lalimentation

ou

arrŒter

le

moteur

avant

de

proceder

a

linstallation,

a

reparation

ou

a

Ientretien

de

lappareil.

DØverrouiller

lalimentation

selon

Ia

norme

OSHA

29

CFR

1910.147

(voir

normes

de

securite).

5.

Installeret

mettre

ala

terre

correctement

cet

appareil

conformØment

a

son

manuel

dutilisation

et

au

codes

nationaux,

provinciaux

et

municipaux.

6.

Toujours

vØnfier

Ia

terre

du

cordon

dalimentation



VŁnfier

et

sassurer

aue

le

fil

de

terre

du

cordon

dalimentation

est

bien

raccordØ

ala

borne

de

terre

du

sectionneur

ou

que

Ia

fiche

du

cordon

est

raccordØe

a

une

prise

correctement

mise

ala

terre.

7.

En

effectuant

les

raccordements

dentrØe

fixerdabord

le

conducteur

de

mise

a

Ia

terre

appropnŁ

et

contre-vØnfier

les

connexions.

8.

Verifier

frequemment

le

cordon

dalimentation

pour

voir

sil

nest

pas

endommage

ou

dØnudØ



remplacer

le

cordon

immØdiatement

sil

est

endommagŁ



un

cable

dØnudØ

peut

provoquer

une

electrocution.

9.

Mettre

Iappareil

hors

tension

quand

on

ne

Iutilise

pas.

10.

Ne

pas

utiliser

des

cables

uses,

endommagØs,

de

grosseur

insuffisante

ou

mal

epissŁs.

11.

Ne

pas

enrouler

les

cables

autour

du

corps.

12.

Si

Ia

piŁce

soudŁe

dolt

Œtre

mise

ala

terre,

le

faire

directement

avec

un

cable

distinct



ne

pas

utiliser

le

connecteur

de

piŁce

ou

le

cable

de

retour.

13.

Ne

pas

toucher

electrode

quand

on

est

en

contact

avec

Ia

piŁce,

a

terre

ou

une

electrode

provenant

dune

autre

machine.

14.

Nutiliser

quun

matŁnel

en

bon

Øtat.

Reparer

ou

remplacer

sur-le-champ

les

piŁces

endommagees.

Entretenir

lappareil

conformØment

ace

manuel.

15.

Porter

un

hamais

de

sØcuntØ

quand

on

travaille

en

hauteur.

16.

Maintenir

solidement

en

place

tous

lea

panneaux

et

capots.

17.

Fixerle

cable

de

retourde

facon

a

obtenir

un

bon

contact

mØtal-mØtal

avec

Ia

piŁce

a

souderou

a

table

detravail,

le

plus

pres

possible

de

Ia

soudure.

a

MISE

EN

GARDE

LE

SOUDAGE

A

LARC

peut

Œtre

dangereux.

SE

PROTEGER

ET

PROTEGER

LES

AUTRES

CONTRE

LES

BLESSURES

GRAVES

VOIRE

MORTELLES.

TENIR

LES

ENFANTS

A

LECART.

LES

PERSONNES

QUI

PORTENT

UN

STIMULATEUR

CARDIAQUE

NE

DOIVENT

PAS

NON

PLUS

SAPPROCHER

DU

POSTE

DE

SOUDAGE,

A

MOINS

DAVOIR

CONSULTE

UN

MEDECIN.

Le

soudage,

comme

a

plupart

des

travaux,

presente

certains

dangers.

Par

contre,

le

soudage

peut

Øtre

effectuØ

en

toute

sØcuritØ

quand

on

prend

es

mesures

qui

simposent.

Les

consignes

de

sØcuritØ

donnØes

ci-apres

ne

font

que

resumer

Iinformation

contenue

dans

les

normes

de

sØcuntØ

ØnumØrØes

a

Ia

page

suivante.

Lire

et

respecter

toutes

ces

normes

de

secuntØ.

-

LINSTALLATION,

LUTILISATION,

LENTRETIEN

ET

LES

REPARATIONS

NE

DOIVENT

ETRE

CONFIES

QUA

DES

PERSONNES

QUALIFIEES

LE

RAVONNEMENT

DE

LARC

peut

brler

les

RAYONNEMENT

DE

LARC

yeux

et

Ia

peau.

Le

BRUIT

peut

endommager

IouIe;

Ies

PROJECTIONS

DE

LAITIER

OU

LES

appropnee

pour

protŁger

le

visage

et

les

yeux

quand

on

soude

ou

~

ETINCELLES

peuvent

blesser

Ies

yeux.

2.

Porter

un

masque

a

serre-tŒte

muni

dun

verre

filtrant

de

nuance

Larc

de

soudage

produrt

des

rayons

visibles

et

invisibles

observe

Ia

travail

de

soudage

(voir

les

normes

ANSI

Z49.

1

et

Z87.

1

intenses

(ultraviolets

et

infrarouges)

qui

peuvent

brler

donnØes

sous

Ia

rubnque

Principales

normes

de

sØcuntØ).

Ies

yeux

et

Ia

peau.

Le

bruit

produit

parcertains

procedes

peut

endommager

Iouie.

Des

projections

de

metal

ou

de

3.

Porter

des

lunettes

de

sØcuntØ

approuvees

avec

Øcrans

IatØraux.

Iaitier

sont

produites

par

Ie

piquage,

le

meulage

ou

Ie

refroidissement

des

soudures.

4.

Utiliser

des

paravents

ou

des

barnŁres

de

protection

pour

proteger

es

personnes

a

proximitØ

contre

Ies

coups

darc

et

leblouissement;

BRUIT

avertir

es

autres

personnes

de

ne

pas

regarder

Iarc.

1.

Utiliser

des

bouche-oreilles

ou

des

serre-tØte

antibruit

approuves

si

5.

Porterdes

vŁtements

de

protection

en

tissu

ignifuge

durable

(lame

et

Ie

niveau

de

bruit

est

ØlevØ.

cuir)

et

des

chaussures

de

sØcuntØ.

~p

LES

VAPEURS

ET

LES

FUMEES

peuvent

Œtre

5.

Ne

travailler

dans

un

espace

confine

que

siI

est

bien

ventilØ,

ou

en

dangereuses

pour

Ia

sante.

portantunappareilrespiratoireaadductiondairpur.

Demanderaun

observateur

ayant

recu

Ia

bonne

formation

de

toujours

se

tenir

a

dangereux

de

respirer.

et

abaisser

le

niveau

doxygene

et

causer

des

blessures

graves

voire

Le

soudage

produit

des

vapeurs

et

des

fumŁes

quiI

est

proximitŁ.

Lesvapeursetfumeesdesoudagepeuventdeplacerlair

mortelles.

Sassurer

que

air

est

propre

a

Ia

respiration.

1.

Garder

Ia

tŒte

a

IextØneur

des

vapeurs

et

des

fumØes

et

ne

pas

les

6.

Ne

pas

souder

~

proximite

dopØrations

de

degraissage,

de

respirer.

nettoyage

ou

de

pulvØrisation.

La

chaleur

et

Ies

rayons

de

Iarc

2.

A

lintØneur,

ventiler

Ie

poste

de

travail

ou

utiliser

un

disposilif

place

peuvent

rØagir

avec

Ies

vapeurs

pour

former

des

gaz

hautement

toxiques

et

irritants.

au

niveau

de

larc

pour

evacuer

les

vapeurs

et

fumees

de

soudage.

7.

Ne

pas

souder

sur

des

mØtaux

revŒtus

comme

Iacier

galvanise,

au

3.

Si

Ia

ventilation

est

mauvaise,

utiliser

un

appareil

respiratoire

a

plomboucadmiernoinsquelapiŁcenattØtØentierementdØcapee,

adduction

dair

pur

approuvØ.

que

le

poste

de

travail

soit

bien

ventilØ.

Sil

y

a

lieu,

porter

un

appareil

4.

Consulter

les

fiches

signalØtiques

et

les

consignes

du

fabncant

respiratoireaadductiondairpur.

Lesrevetementsetlesmetauxqui

relatives

au

mØtaux,

produits

dapport,

revŒtements,

nettoyants

et

contiennentdetelsØlØmentspeuventdØgagerdesvapeurstoxiques

its.

lors

du

soudage.

LES

BOUTEILLES

peuvent

exploser

si

elles

sont

endommagees.

4.

5.

Ne

jamais

poser

un

chalumeau

soudeur

sur

une

bouteille

de

gaz.

Ne

jamais

laisser

une

electrode

de

soudage

toucher

une

bouteille.

Les

bouteilles

contenant

des

gaz

de

protection

sont

a

6.

Ne

jamais

souder

sur

une

bouteille

sous

pression

:

elle

exploserait.

haute

pression.

Une

bouteille

endommagØe

peut

exploser.

Etani

donnØ

que

les

bouteilles

de

gaz

font

normalement

partie

du

materiel

de

soudage,

les

traiter

avec

le

plus

grand

soin.

7.

Nutiliser

que

des

bouteilles

de

gaz

de

protection,

des

dØtendeurs,

des

tuyaux

souples

et

des

raccords

appropries

concus

pour

lapplication

particuliŁre;

conserver

ces

matŁnels

et

leurs

piŁces

en

bon

Øtat.

1.

ProtØger

les

bouteilles

de

gaz

compnmØ

centre

Ia

chaleur

intense,

8.

Eloigner

le

visage

de

Ia

sortie

du

robinet

de

Ia

bouteille

quand

on

les

chocs,

le

laitier,

les

flammes

nues,

es

Øtincelles

et

Iarc.

louvre.

2.

Placer

les

bouteiltes

ala

verticale

en

les

fixant

a

un

support

fixe

ou

a

9.

Replacer

le

chapeau

sur

Ia

bouteille

aprØs

utilisation.

un

chariot

pour

Łvtter

quelles

ne

tombent

ou

ne

basculent.

10.

Lire

etsuivre

lesconsignes

relatives

aux

bouteilles

de

gazcomprime,

3.

Tenir

les

bouteilles

a

IØcart

du

posle

de

soudage

ou

dautres

circuits

au

matØnel

con

nexe

ainsi

que

Ia

publication

P-i

de

Ia

CGA

donnØe

electnques.

sous

Ia

rubnque

Pnncipales

nornies

de

sØcuritØ.

sil.1.1

2/94

LE

SOUDAGE

peut

causer

un

incendie

ou

une

explosion.

Ne

pas

souder

sur

des

recipients

fermØs

comme

des

reservoirs,

des

fOts

ou

des

tuyaux:

us

peuvent

exploser.

Larc

de

soudage

peut

produire

des

Øtincelles.

Des

Øtincelles,

une

piŁce

chaude

et

un

materiel

chaud

peuvent

provoquer

des

incendies

et

des

blessures.

Le

contact

accidentel

de

lØlectrode

sur

des

objets

metalliques

peut

produire

des

Øtincelles,

lexplosion,

Ia

surchauffe

ou Un

incendie.

Sassurer

que

le

lieu

ne

prØsente

pas

de

danger

avant

deffectuer

le

soudage.

1.

Se

protegeret

protegerles

personnesa

proximite

des

Øtincelles

et

du

metal

chaud.

2.

Ne

pas

souder

dans

un

endroit

oCi

les

Øtincelles

peuvent

atteindre

des

matØnaux

inflammables.

3.

Enlevertoutes

es

matiŁres

inflammables

dans

un

rayon

de

moms

de

10

m

de

arc.

Si

cela

nest

pas

possible,

bien

es

recouvriren

utilisant

des

bØches

approuvees.

4.

Prendre

garde

que

les

Øtincelles

et

les

projections

ne

pØnØtrent

dans

des

zones

adjacentes

en

sinfiltrant

dans

des

petites

fissures

et

ouvertureS.

a

MISE

EN

GARDE

5.

Prendre

garde

aux

incendies

et

toujours

avoir

un

extincteur

a

proximitØ.

6.

Se

rappelerque

si

on

soude

sur

un

plafond,

un

plancher,

une

cloison

ou

autre,

le

feu

peut

prendre

de

lautre

ctØ.

7.

Ne

pas

souder

sur

des

recipients

fermØs

comme

des

reservoirs,

des

fOts

ou

des

tuyaux

a

moms

quils

ne

soient

prepares

de

facon

appropriee

conformement

ala

norrne

F4.

1

de

lAWS

(voir

Ia

rubnque

Pnncipales

normes

de

securitØ).

8.

Raccorder

le

cable

de

retour

a

Ia

piŁce,

le

plus

prŁs

possible

de

Ia

zone

de

soudage,

pour

empŒcher

que

le

courant

de

soudage

ne

suive

une

trajectoire

longue

et

Øventuellement

inconnue

et

quil

ne

provoque

des

risques

dØlectrocution

et

dincendie.

9.

Ne

pas

utiliser

le

chalumeau

soudeur

pour

degeler

des

tuyaux.

10.

Enlever

lØlectrode

enrobØe

du

porte-electrode

ou

couper

le

fil

de

soudage

au

ras

du bec

contact

quand

on

ne

lutilise

pas.

11.

Porterdes

vŒtements

de

protection

non

huileux

comme

des

gants

en

cuir,

une

chemise

Øpaisse,

des

pantalons

sans

revers,

des

chaussures

montantes

et

un

casque.

12.

Ne

pas

porterdes

matiŁres

combustibles

sur

soi

comme

un

briquet

a

gaz

ou

des

allumettes

quand

on

soude.

PRINCIPALES

NORMES

DE

SECURITE

Safety

in

Welding

and

Cutting,

norme

ANSI

Z49.

1,

de

lAmerican

Welding

Society,

550

N.W.

Lejeune

Rd,

Miami

FL

33126

Safety

and

Health

Sandards,

OSHA

29

CFR

1910,

du

Superintendent

of

Documents,

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommended

Safe

Practice

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances,

norme

AWS

F4.

1,

de

lAmencan

Welding

Society,

550

NW.

Lejeune

Rd,

Miami

FL

33126

National

Electncai

Code,

NFPA

Standard

70,

de

Ia

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders,

CGA

Pamphlet

P-i,

de

Ia

Compressed

Gas

Association,

1235

Jefterson

Davis

Highway,

Suite

501,

Arlington,

VA

22202.

Regles

de

sØcurite

en

soudage,

coupage

et

procØdes

connexes,

norme

CSA

W117.2,

de

lAssociation

canadienne

de

normalisation,

vente

de

normes,

178

Rexdale

Boulevard,

Rexdale

(Ontario)

Canada

M9W

1

R3.

Safe

Practices

ForOccupationAnd

Educational

Eye

And

Face

Protection,

norrne

ANSI

Z87.i,

de

lAmencan

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

and

Welding

Processes,

norme

NFPA

51

B,

de

Ia

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

I

a

LES

MOTEURS

peuvent

presenter

un

danger.

1W

...

~

LES

GAZ

DECHAPPEMENT

DES

MOTEURS

peuvent

Œtre

mortels.

Les

moteurs

produisent

des

gaz

dechappement

nocifs.

1.

2.

Utiliser

le

matØnel

a

lextØneur,

dans

des

lieux

ouverts

et

bien

ventilØs.

Si

on

utilise

un

moteur

dans

un

local

fermØ,

Øvacuer

les

gaz

dØchappement

a

lextŁneur

et

loin

des

prises

dair

du

btiment.

~g

LE

CARBURANT

peut

provoquer

un

incendie

ou une

explosion.

Le

carburant

est

hautement

inflammable.

2.

3.

Ne

pas

fumer

en

faisant

le

plein

OU

Si

lappareil

se

trouve

a

proximitØ

dØtincelles

ou

de

flammes

nues.

Ne

pas

remplir

le

reservoir

a

ras

bord

:

prØvoir

de

lespace

pour

Ia

dilatation

du

combustible.

1.

ArrØter

le

moteur

et

le

laisser

refroidir

avant

de

verifier

le

niveau

de

4.

Ne

pas

renverser

du

carburant.

Si

on

renverse

du

carburant,

carburant

ou

de

refaire

le

plein.

nettoyer

es

lieux

avant

de

faire

dŁmarrer

le

moteur.

LES

PI¨CES

EN

MOUVEMENT

peuvent

causer

des

blessures.

3.

Seules

des

personnes

qualifiØes

doivent

dØmonter

les

protecteurs

ou

es

capots

pour

faire

lentretien

ou

les

reparations

nØcessaires.

Les

piŁces

en

mouvement

comme

les

ventilateurs,

les

rotors

et

es

courroies

peuvent

couper

es

doigts

et

es

mains

et

happer

es

vØtements

amples.

4.

5.

Pour

empØcher

un

dØmarrage

accidentel

dun

systŁme

pendant

lentretien

ou

les

reparations,

dØbrancher

le

cable

negatif

()

de

Ia

battene.

Eloigner

les

mains,

les

cheveux,

es

vØtements

amples

et

les

outils

1.

Sassurerque

les

portes,

les

panneaux,

les

capots

et

es

protecteurs

des

piŁces

en

mouvement.

sont

bien

fermØs

et

bien

a

leur

place.

6.

Replacerles

capots

ou

les

protecteurs

et

refermer

les

portes

une

fois

2.

ArrØter

le

moteur

avant

de

mettre

en

place

ou

de

raccorder

un

lentretien

et

les

reparations

terminØs

et

avant

de

faire

dØmarrer

le

moteur.

LES

ETINCELLES

peuventfaire

EXPLOSER

LE

GAZ

DES

BATTERIES;

LELECTROLYTE

peut

brler

Ia

peau

et

les

yeux.

2.

3.

Arrºter

le

moteur

avant

de

brancher

ou

de

dØbrancher

les

cables

de

Ia

battene.

Ne

pas

faire

des

Øtincelles

avec

es

outils

quand

on

travaille

sur

une

Les

batteries

contiennent

un

produit

acide

et

degagent

des

vapeurs

explosives.

4.

battene.

Ne

pas

utiliser

Ia

source

de

courant

de

soudage

pour

charger

les

batteries

ou

pour

faire

dØmarrer

un

vØhicule.

1.

Toujours

p

orter

un

Øcran

facial

quand

on

travaille

sur

une

batterie.

5.

Ne

pas

intervertir

Ia

polarite

des

batteries.

~.

~

LA

VAPEUR

ET

LE

LIQUIDE

DE

REFROIDISSEMENT

BRULANT

SOUS

PRESSION

peuvent

brQler

Ia

peau

et

~es

yeux.

II

vaut

mieux

verifier

le

niveau

du

Iiquide

de

refroidissement

quand

le

moteur

est

froid

atm

dØviter

les

brUlures.

1.

2.

Si

Ion

doit

verifier

le

niveau

quand

le

moteur

est

chaud,

suivre

les

Øtapes2et3.

Porter

des

lunettes

de

sØcuntØ

et

des

gants

etplacerun

chiffon

surte

bouchon.

Tourner

lentement

le

bouchon

et

laisser

Ia

pression

sØchapper

lentement

avant

denlever

complŁtement

le

bouchon.

3.

srl.1.1

2/94

EMF

INFORMATION

TABLE

OF

CONTENTS

SECTION

1



SAFETY

INFORMATION

SECTION

2

SPECIFICATIONS

SECTION

3

INSTALLATION

3-1.

Equipment

Connection

Diagram

3-2.

Installing

Swivel

Into

Pipe

Post

3-3.

Installing

Boom

And

Reel

Support

3-4.

Installing

Wire

Guide

Extension

3-5.

Wire

Guide

And

Drive

Roll

Installation

3-6.

Welding

Gun

Connections

3-7.

Wire

Feed

Motor

And

Gas

Control

Connections

3-8.

Control

Connections

3-9.

Shielding

Gas

And

Weld

Cable

Connections

3-10.

Removing

Safety

Collar

And

Adjusting

Boom

3-11.

Welding

Wire

Installation

3-12.

Motor

Start

Control

3-13.

Threading

Welding

Wire

SECTION

4-

GLOSSARY

12

SECTION

5-

OPERATION

5-1.

Front

Panel

Controls

5-2.

Side

Panel

Controls

5-3.

Rear

Panel

Controls

5-4.

Setting

Switches

On

450

Ampere

Inverter

Model

Welding

Power

Source

SECTION

6-STEPPING

THROUGH

THE

MICROPROCESSOR

CONTROLS

6-1.

Front

Panel

Microprocessor

Controls

6-2.

Side

Panel

Microprocessor

Push

Buttons

NOTE

~

Considerations

About

Welding

And

The

Effects

Of

Low

Frequency

Electric

And

___________________

Magnetic

Fields

The

following

is

a

quotation

from

the

General

Conclusions

Section

of

the

U.S.

Congress,

Office

of

Technology

Assessment,

Biological

Effects

of

Power

Frequency

Electric

&

Magnetic

Fields



Background

Paper~

OTA-BP-E-53

(Washington,

DC:

U.S.

Government

Printing

Office,

May

1989):.

.

there

is

now

a

very

large

volume

of

scientific

findings

based

on

experiments

at

the

cellularlevel

and

from

studies

with

animals

and

people

which

clearly

establish

that

low

frequency

magnetic

fields

can

interact

with,

and

produce

changes

in,

biological

systems.

While

most

of

this

work

is

of

very

high

quality,

the

results

are

complex.

Current

scientific

understanding

does

not

yet

allow

us

to

interpret

the

evidence

in

a

single

coherent

framework.

Even

more

frustrating,

it

does

not

yet

allow

us

to

draw

definite

conclusions

about

questions

of

possible

risk

or

to

offer

clear

science-based

advice

on

strategies

to

minimize

or

avoid

potential

risks.

To

reduce

magnetic

fields

in

the

workplace,

use

the

following

procedures:

1.

Keep

cables

close

together

by

twisting

or

taping

them.

2.

Arrange

cables

to

one

side

and

away

from

the

operator.

3.

Do

not

coil

or

drape

cables

around

the

body.

4.

Keep

welding

power

source

and

cables

as

far

away

as

practical.

5.

Connect

work

clamp

to

workpiece

as

close

to

the

weld

as

possible.

About

Pacemakers:

The

above

procedures

are

among

those

also

normally

recommended

for

pacemaker

wearers.

Consult

your

doctor

for

complete

information.

modlO.1

4/93

2

3

4

5

6

7

8

9

10

14

15

17

18

19

21

SECTION

7-

STANDARD

PULSE

WELDING

PROGRAMS

24

OM-1

58SF-

5195

SECTION

8

GETTING

STARTED

.

32

8-1.

Welding

With

Only

Front

Panel

Controls

33

8-2.

Setting

Sequence

Pulse

Welding

Parameters

On

Side

Panel

Display

34

SECTION

9

TEACHING

A

PULSE

WELDING

PROGRAM

38

9-1.

Pulse

Waveform

Explained

38

9-2.

Teach

Points

Explained

39

9-3.

Teaching

A

Pulse

Welding

Program

40

9-4.

Changing

To

Adaptive

Pulse

Welding

43

SECTION

10-

TEACHING

A

MIG

WELDING

PROGRAM

44

10-1.

Changing

To

MIG

Welding

44

10-2.

Setting

Sequence

MIG

Welding

Parameters

On

Side

Panel

Display

45

SECTION

11



SETTING

DUAL

SCHEDULE

PARAMETERS

48

SECTION

12-

USING

THE

OPTIONAL

DATA

CARD

49

12-1.

Installing

Data

Card

49

12-2.

Using

The

Data

Card

49

SECTION

13SETUP

53

13-1.

Setup

Flow

Chart

53

13-2.

Using

Setup

Displays

54

13-3.

Selecting

Process

Capability

54

13-4.

Selecting

Welding

Power

Source

Range

55

13-5.

Selecting

Security

Lock

56

13-6.

Selecting

Or

Changing

Access

Code

57

13-7.

Selecting

Voltage

Correction

58

13-8.

Selecting

Voltage

Sensing

Method

58

13-9.

Selecting

Regular

Or

Hot

Arc

Start

59

13-10.

Selecting

Type

Of

Dual

Schedule

Switch

59

13-11.

Selecting

Trigger

Program

Select

60

13-12.

Selecting

Remote

Increase/Decrease

Capability

61

13-13.

Resetting

Arc

Time

61

13-14.

Using

Self

Test

62

13-15.

Selecting

Units

For

Wire

Feed

Speed

And

Motor

Type

63

13-16.

Selecting

Bench

Or

Boom

Model

Type

63

13-17.

Resetting

Memory

64

13-18.

Selecting

Arc

Start/Volt

Sense

Shutdown

64

13-19.

Selecting

Program

Name

Feature

65

13-20.

Software

Version

Number

65

SECTION

14-

MAINTENANCE

&

TROUBLESHOOTING

66

14-1.

Routine

Maintenance

66

14-2.

Replacing

The

Hub

Assembly

67

14-3.

Overload

Protection

67

14-4.

Error

Displays

68

14-5.

Troubleshooting

69

SECTION

15-

ELECTRICAL

DIAGRAMS

70

SECTION

16

PARTS

LIST

74

Figure

16-1.

Main

Assembly

74

Figure

16-2.

Control

Box

76

Figure

16-3.

Support,

Hub

&

Reel

79

Figure

16-4.

Drive

Assembly,

Wire

80

Figure

16-5.

Boom

Assembly

82

Table

16-1.

Drive

Roll

&

Wire

Guide

Kits

84

SECTION

1

-

SAFETY

INFORMATION

modl.1

2/93

1

Safety

Alert

Symbol

2

Signal

Word

WARNING

means

possible

death

or

serious

injury

can

happen.

CAUTION

means

possible

minor

injury

or

equipment

damage

can

happen.

3

Statement

Of

Hazard

And

Result

4

Safety

Instructions

To

Avoid

Hazard

5

Hazard

Symbol

(If

Available)

6

Safety

Banner

Read

safety

blocks

for

each

sym

bol

shown.

7

NOTE

Special

instructions

for

best

oper

ation



not

safety.

Figure

1-1.

Safety

Information

SECTION

2-SPECIFICATIONS

Table

2-1.

Wire

Feeder

Specification

Description

Type

Of

Input

Power

Source

From

Welding

Single-Phase

24

Volts

AC,

10

Amperes,

50/60

Hertz

Maximum

Weld

Circu

it

Rating

100

Volts,

750

Amperes,

100%

Duty

Cycle

Welding

Power

Sour

ce

Type

Constant

Voltage

(CV)

DC,

With Contactor

For

GMAW

Welding

Constant

Current

(CC)

DC,

With

Contactor

For

GMAW-P

Welding

Wire

Feed

Speed

Range

Standard:

50

To

780

ipm

(1.3

To

19.8

mpm)

High

Speed:

92 To

1435

ipm

(2.3

To

36.5

mpm)

Wire

Diameter

Range

.023

To

1/8

in

(0.6

To

3.2

mm)

Welding

Process

Gas

Metal

Arc

(GMAW),

Gas

Metal

Arc

-

Pulse

(GMAW-P),

Flux

Cored

Arc

Welding

(FCAW)

Input

Power

Cord

Maximum

Height

Wi

lOft

(3.1

m)

12

ft

(3.7

m)

Boom

16

ft

(4.9

m)

Boom

th

4

ft

(1.2

m)

Post

17

ft

(5.2

m)

21

ft

(6.4

m)

Weight

Net:

160

lb

(73

kg);

Ship:

280

lb

(127

kg)

Net:

210

lb

(95

kg);

Ship:

350

lb

(159

kg)

Vertical

Lift

Of

Boom

Horizontal

To

60

Above

Horizontal

To

60

Above

Horizontal

mese

are

the wire

feed

speed

ranges

while

GMAW

welding.

While

Pulse

welding,

the

wire

feed

speed

ranges

may

be

more

limited

(see

Section

9).

OM-1

586

Page

1



Read

all

safety

messages

throughout

this

manual.



Obey

all

safety

messages

to

avoid

injury.



Learn

the

meaning

of

WARNING

and

CAUTION.

2

\

P!AI.1;1~II~e~U

2

\

a

CAUTION

ELECTRIC

SHOCK

can

kiII.~



MOVING

PARTS

can

injure.

I



Do

not

touch

live

electrical

parts.

I~IIII~I~,.



Keep

away

from

moving

parts.

I



Keep

all

panels

and

covers

closed

I



Disconnect

input

power

before

L#u~

installing

or

servicing.

when

operating.

I

/

5

6

~

READ

SAFETY

BLOCKS

at start

of

Section

3-1

before

proceeding.

NOTE

L~

Turn

Off

switch

when

using

high

frequency

SECTION

3-

INSTALLATION

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Turn

Off

wire

feederand

welding

powersource,

and

disconnect

input

power

before

making

connections.

The

welding

wire,

drive

rolls,

drive

assembly,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live

when

welding

or

feeding

wire

using

gun

trigger.

Have

only

qualified

persons

install

this

unit.

wtwamg.1

2/93

3-1.

Equipment

Connection

Diagram

a

WARNING

CYLINDERS

can

explode

if

damaged.



Keep

cylinders

away

from

welding

and

other

electrical

circuits.



Never

touch

cylinder

with

welding

electrode.



Always

secure

cylinder

to

running

gear,

wall,

or

other

stationary

support.

!

HOT

SURFACES

can

burn

skin.



Allow

gun

to

cool

before

touching.

Figure

3-1.

Typical

System

Connections

OM-1586

Page

2

3-2.

Installing

Swivel

Into

Pipe

Post

a

WARNING

I.

RELEASE

OF

SPRING

PRESSURE

WITHOUT

BOOM

ATFACHED

can

cause

serious

personal

injury.



Do

not

remove

safety

collar

until

instructed

to

do

so.

FALLING

BOOM

can

cause

serious

personal

injury

and

equipment

damage.



Securely

mount

pipe

post

to

base

that

can

support

weight

of

unit

with

boom

in

horizontal

position.



Use

proper

equipment

for

lifting

swivel

and

boom

into

place.

3-3.

Installing

Boom

And

Reel

Support

READ

SAFETY

BLOCKS

at

start

of

Section

3-2

before

proceeding.

.

5

4

2

1

Tools

Needed:

~::~=~

3/4

in

1

Swingpak

Base

or

CBC

Cart

2

Pipe

Post

With

Base

3

Steel

Bolt

Secure

as

shown

using

as

a

mini

mum

1/2

in

diameter

SAE

grade

5

steel

bolts.

4

Swivel

Assembly

Insert

into

pipe

post.

Lubricate

swivel.

5

Safety

Collar

Do

not

remove

until

instructed

to.

ST-152

268

Figure

3-2.

Swivel

Installation

3

4

1

Swivel

Plates

2

Yoke

Remove

hardware

from

swivel

plates

and

yoke.

3

Boom

Set

boom

into

swivel

as

shown.

4

Yoke

Install

through

yoke.

Install

cot

ter

and

spread

ends.

5

Bolt

Install

bolt,

tighten

hardware,

and

back

bolt

off

one

half

turn.

6

Locking

Knob

Install

locking

knob

but

do

not

tighten.

7

ReelSupport

Tools

Needed:

Install

reel

support.

~

3/8,3/4

in

ST-142

596-C

2

Figure

3-3.

Boom

Installation

OM-1

586

Page

3

3-4.

Installing

Wire

Guide

Extension

Figure

3-4.

Wire

Guide

Extension

Installation

3-5.

Wire

Guide

And

Drive

Roll

Installation

£~

WARNING

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Turn

Off

wire

feeder

and

welding

power

source,

and

disconnect

input

power

before

inspecting

or

installing.

Figure

3-5.

Wire

Guide

Installation

A.

Wire

Guide

Installation

4

1

Wire

Guide

Fitting

2

Bolt

3

Monocoil

Liner

4

Wire

Guide

Extension

Tighten

bolt

to

secure

liner

in

wire

guide

fitting.

Do

not

overtighten

bolt

and

crush

liner.

Tools

Needed:

CII~]===n

3/8

in

ST-152

323

.

wfwaml.1

2/93

When

changing

wire

size

or

type,

check

guide

size

(see

Table

16-1).

1

Drive

Rolls

Remove

drive

rolls

before

install

ing

wire

guides

(see

Figure

3-6).

2

Wire

Guide

Securing

Screws

Loosen

wire

guide

screws.

3

Inlet

Wire

Guide

4

Intermediate

Wire

Guide

Insert

intermediate

guide

until

flange

on

guide

rests

against

cast

ing,

and

secure

with

guide

screw.

Install

drive

rolls

(see

Figure

3-6).

Ref.

ST-137

391-F

/

ST-142

597-A

Tools

Needed:

OM-1

586

Page

4

B.

Drive

Roll

Installation

Figure

3-6.

Drive

Roll

Installation

3-6.

Welding

Gun

Connections

a

WARNING

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Turn

Off

wire

feeder

and

welding

power

source,

and

disconnect

input

power

before

inspecting

or

installing.

wfwaml.1

2193

1

Drive

Assembly

Cover

2

Gun

Securing

Knob

3

Gun

Connector

Loosen

securing

knob.

Insert

gun

connector

until

it

bottoms

against

drive

assembly.

Tighten

knob.

4

Gun

Trigger

Plug

5

Gun

Trigger

Receptacle

Insert

plug

into

free-hanging

recep

tacle

and

tighten

threaded

collar.

6

Trigger

Cord

7

Trigger

Plug

8

Weld

Control

Trigger

Receptacle

Insert

plug

into

receptacle

and

tighten

threaded

collar.

4

~



When

changing

wire size

or

type,

check

drive

roll

size

(see

Table

16-1).

1

Spring

Shaft

Carrier

2

Drive

Roll

Nut

3

Drive

Roll

Carrier

Turn

all

nuts

one

click

until

lobes

of

nut

line

up

with

lobes

of

drive

roll

carrier.

4

Drive

Roll

Slide

drive

rolls

onto

drive

roll

carri

ers.

Turn

nut

one

click.

5

Drive

Assembly

Cover

Close

cover.

ST-i

42

597-A

2 3

2

4

3

6

Figure

3-7.

Gun

And

Trigger

Lead

Connections

Ret

ST-153

072/

ST-152

321

/

Ref.

ST-157

434

OM-1586

Page

5

3-7.

Wire

Feed

Motor

And

Gas

Control

Connections

3-8.

Control

Connections

Table

3-1.

Remote

17

Socket

Information

.

REMOTE

17

Socket*

Socket

Information

E.

/

~

C

G

CCICV

select;

+13

to

+24

volts

dc

is

CV,

0

volts

dc

is

CC.

Arc

control/inductance

control;

0

to

+10

volts

dc.

E

M

Actual

weld

current

output

signal;

+1

volt

dc

is

100

amps.

Actual

weld

voltage

output

signal;

+1

volt

dc

is

10

volts

dc.

F

H

Current

feedback

from

welding

power

source;

0

to

+10

volts

dc,

1

volt

per

100

amperes.

Voltage

feedback

from

welding

power

source;

0

to

+10

volts

dc,

1

volt

per

10

arc

volts.

*The

remaining

sockets

are

not

used.

OM-1586

Page

6

1

Wire

Feed

Motor

And

Gas

Valve

Control

Receptacle

2

Plug

From

Boom

3

Cord

From

Boom

Insert

plug

from

boom

cord

into

re

ceptacle

on

rear

of

control,

and

tighten

threaded

collar.

ST-157

433-Al

Ref.

ST-157

434

Figure

3-8.

Boom

Connections

1

17

Socket

Receptacle

(See

Table

3-1).

2

Keyway

To

connect

interconnecting

cord

to

receptacle,

align

keyway,

insert

plug,

and

tighten

threaded

collar.

3

Weld

Current

Sensor

Recep

tacle

(For

Use

With

Field

Op

tion

Only)

4

35ft(10.6

m)

Voltage

Sens

ing

Lead

Connect

to

workpiece

to

read

arc

voltage

at

the

arc

when

welding

power

source

has

a

17-pin

connec

tion

(see

Figure

3-10).

5

Threaded

Collar

6

14-Pin

Plug

(See

Table

3-2).

To

connect

plug

to

matching

recep

lade

on

welding

power

source,

align

keyway,

insert

plug,

and

tight

en

threaded

collar.

ST-i

57

433-A/

Ref.

S-051

2

/

S-0003-A

/

S-0628

Figure

3-9.

Control

Connections

With

Information

.

Table

3-2.

Remote

14-Pin

Information

REMOTE

14

Pin*

Information

A

24voltsac.

OUTPUT

(CONTACTOR)

B

G

C

Contact

closure

to

A

completes

24

volts

ac

contactor

control

circuit.

Circuit

common

for

24

volts

ac

circuits.

+10

volts

dc

input

to

remote

control.

A

I~I

AMPERAGE

D

Remote

control

circuit

common.

IVY

VOLTAGE

E 0

to

+10

volts

dc

output

command

signal

from

feeder

voltage

control.

*The

remaining

pins

are

not

used.

3-9.

Shielding

Gas

And

Weld

Cable

Connections

AA

WARNING

C



YLINDERS

can

explode

if

damaged.

Keep

cylinders

away

from

welding

and

other

electrical

circuits.

-

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Turn

Oft

wire

feederand

welding

powersource,

and



Never

touch

cylinder

with

welding

electrode.

Always

secure

cylinder

to

running

gear,

wall,

or

disconnect

input

power

before

inspecting

or

installing.

other

stationary

support.

BUILDUP

OF

SHIELDING

GAS

can

harm

health

or

kill.



Shut

off

shielding

gas

supply

when

not

in

use.

~I

A.

Connecting

Weld

Cables

And

Gas

Hoses

The

weld

cable

and

shielding

gas

hose

extend

10

ft

(3

m)

from

the

boom.

Route

weld

cable

from

boom

through

reed

relay.

If

the

welding

power

source

or

gas

supply

are

further

from

the

boom,

extend

cable

or

hose

as

follows:

1

Weld

Cable

2

Insulated

Sleeving

Bolt

together

weld

cables

from

welding

power

source

and

boom.

Use

electrical

tape

and

insulated

sleeving

to

cover

connection.

3

Shielding

Gas

Hose

Connect

hose

to

gas

supply

or

ex

tension

hose.

The

hose

from

the

boom

has

5/8-18

right-hand

threads.

Tools

Needed:

~III~

5/8

in

ST-i

52

800-A

Figure

3-10.

Shielding

Gas

And

Weld

Cable

Connections

OM-1

586

Page

7

B.

Shielding

Gas

Connections

To

Regulator/Flowmeter

Figure

3-11.

Gas

Supply

Connections

1

Locking

Knob

Tighten

knob

to

prevent

boom

movement.

Loosen

knob

to

allow

boom

movement.

Change

knob

position

to

limit

upward

movement.

Pull

boom

down

slightly

and

re

move

safety

collar.

Boom

should

balance

in

any

position

from

hon

zontal

to

60

degrees

above

hon

zontal.

If

necessary,

adjust

boom

as

follows:

2

Threaded

Rod

3

Jam

Nut

Loosen

jam

nut

and

turn

threaded

rod

until

boom

balances.

Tighten

jam

nut.

Be

sure

several

full

threads

are

through

yoke

to

pre

3

vent

boom

falling.

4

Yoke

Retain

safety

collar

for

use

in

disas

sembling

or

moving

boom.

Ref.

ST-152 380-A

.

.2

4

6

5

Tools

Needed:

~=z~

5/8,

1-1/8

in

Obtain

gas

cylinder

and

chain

to

running

gear,

wall,

or

other

station

ary

support

so

cylinder

cannot

fall

and

break

off

valve.

1

Cap

2

Cylinder

Valve

Remove

cap,

stand

to

side

of

valve,

and

open

valve

slightly.

Gas

flow

blows

dust

and

dirt

from

valve.

Close

valve.

3

Cylinder

4

Regulator/Flowmeter

Install

so

face

is

vertical.

5

Gas

Hose

Connection

Fitting

has

5/8-18

right-hand

threads.

Obtain

and

install

gas

hose.

6

Flow

Adjust

2

Typical

flow

rate

is

20

cfh

(cubic

feet

per

hour).

Check

wire

manufactur

ers

recommended

flow

rate.

Make

sure

flow

adjust

is

closed

when

opening

cylinder

to

avoid

damage

to

the

flowmeter.

3

7

CO2

Adapter

8

0-Ring

Install

adapter

with

0-ring

between

regulator/flowmeter

and

CO2

cylinder.

ssb3.1

5/94-ST-158

697-A

Argon

Gas

CO2

Gas

3-10.

Removing

Safety

Collar

And

Adjusting

Boom

a

WARNING

I

.

RELEASEOF

SPRING

PRESSURE

FALLING

BOOM

can

cause

serious

WITHOUT

BOOM

ATTACHED

can

cause

serious

personal

injury.

personal

injury

and



Adjustment

rod

must

equipment

damage.

be

threaded

fully

through



Do

not

remove

safety

collar

until

instructed

to

do

so.

yoke.

1

Tools

Needed:

~r

1-1/8

in

2

I

Rod

Increasing

Spring

Pressure

For

A

Heavy

Gun

4

Figure

3-12.

Boom

Adjustments

2

OM-1

586

Page

8

3-11.

Welding

Wire

Installation

A.

Installation

Of

Spool-Type

Wire

Figure

3-13.

Installation

Of

Spool-Type

Wire

B.

Installation

Of

Optional

Wire

Reel

And

Reel

Type

Wire

1

Retaining

Ring

2

Wire

Spool

3

Hub

Remove

retaining

ring

and

slide

spool

onto

hub.

4

Hub

Turn

spool

until

hub

fits

hole

in

spool.

Reinstall

retaining

ring.

E

ST-152

648-A

2

1

8

5

1

Retaining

Ring

2

Spanner

Nut

3

Lock

4

Wire

Retainer

5

Wire

Reel

6

Hub

7

Hub

8

Reel

Support

Remove

retaining

ring.

Pull

lock

and

turn.

Remove

spanner

nut,

wire

retainer,

and

wire

reel

from

hub.

Lay

wire

reel

assembly

on

flat

sur

face,

and

install

wire

as

shown.

Tighten

spanner

nut

until

lock

is

in

position

over

hole

in

wire

retainer.

Pull

lock

and

tum

to

insert

locking

into

wire

retainer.

C

-

___

Wire

Installation

Slide

wire

reel

assembly

onto

hub,

and

tum

assembly

until

hub

is

seated

in

hole

in

reel.

Reinstall

re

taining

ring.

Figure

3-14.

Installation

Of

Optional

Wire

Reel

And

Reel

Type

Wire

ST-143

478-A

/

ST-152

463

OM-1

586

Page

9

C.

Adjusting

Hub

Tension

Tools

Needed:

5/8

in

a

WARNING

Tools

Needed:

Non-Conductive

cI::I:I:=:11==:=lJ

1/4

in

2

.

Figure

3-16.

Motor

Start

Control

On

Motor

Control

Board

PCi

3-13.

Threading

Welding

Wire

a

WARNING

CYLINDERS

can

explode

if

damaged.



Keep

cylinders

away

from

welding

and

other

electrical

circuits.

Never

touch

cylinder

with

welding

electrode.

Always

secure

cylinder

to

running

gear,

wall,

or

other

stationary

support.

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.

The

welding

wire,

drive

rolls,

drive

assembly,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live

when

welding

or

feeding

wire

using

gun

trigger.

WELDING

WIRE

can

cause

puncture

wounds.



Do

not

press

gun

trigger

until

instructed

to

do

so.



Do

not

point

gun

toward

any

part

of

the

body,

other

people,

or

any

metal

when

threading

welding

wire.

HOT

SURFACES

can

burn

skin.



Allow

gun

to

cool

before

touching.

wfwarn2.i

/wfwam7.1

9/91

Turn

Oft

unit

and

welding

power

source.

1

Hex

Nut

2

Spool

Grasp

spool

in

one

hand

and

turn

while

using

a

wrench

to

adjust

hex

nut.

When

a

slight

force

is

needed

to

turn

spool,

tension

is

set.

ST-152

649

Figure

3-15.

Adjusting

Hub

Tension

3-12.

Motor

Start

Control

E



LECTRIC

SHOCK

can

kill.

STATIC

ELECTRICITY

Do

not

touch

live

electrical

parts.

on

circuit

boards.

TumOftwirefeederandweldingpowersource,and



Put

on

grounded

wrist

disconnect

input

power

before

inspecting

or

boards

or

parts.

installing.

ca

strap

n

damag

BEFORE

e

parts

handling

wfwami.r

2./93

To

change

wire

feed

starting

speed

proceed

as

follows:

Turn

Off

unit

and

welding

power

source.

Remove

wrapper.

1

Front

Panel

Remove

screw

from

upper

left

cor

ner,

and

open

hinged

front

panel.

2

Motor

Board

PCi

3

Motor

Start

Control

Poten

tiometer

R70

Rotate

potentiometer

clockwise

to

increase

time

it

takes

the

motor

to

ramp

up

to

speed.

Remove

protec

tive

white

rubber

cap

before

making

adjustment.

Adjust

poten

tiometer

R70

using

a

small

non-

conductive

screwdriver.

Close

and

secure

front

panel,

and

reinstall

wrapper.

ST-i

57480-A/

Ref.

SB-146

862-D

OM-1

586

Page

10

OFF

JOG

c~o

0

Push

wire

thru

guides

up

to

drive

rolls;

continue

to

hold

welding

wire.

Press

Jog

button

to

thread

welding

wire.

Press

Jog

button

until

drive

rolls

grab

wire.

Adjust

tension

until

wire

does

not

slip.

Indicator

is

for

reference

only.

-*

Feed

wire

to

check

drive

roll

pressure.

Adjust

knob

enough

to

prevent

slipping.

-~

Ref.

ST-157

432

/

Ref.

ST-i

50

9~

I

ST-i

53

073

I

Ref.

5~i57

432

Figure

3-17.

Threading

Welding

Wire

3

1

Wire

Spool/Reel

2

Wire

Tube

3

Pulley

4

Wire

Guides

5

Drive

Rolls

6

Jog

Button

7

Gun

Conduit

Cable

8

Pressure

Adjustment

Knob

9

Drive

Roll

Pressure

Indicator

Scale

Tools

Needed:

7

See

Figure

5-12

for

switch

positon

of

450

Ampere

Inverter

model

welding

power

source.

See

welding

power

source

Owners

Manual

for

other

models.

Hold

wire

tightly

to

keep

it

from

unraveling.

-~

Wire

Feeder

(see

Figure

5-9)

Welding

Power

Source

Set

switches.

Pull

and

hold

wire;

cut

off

end.

Manually

feed

wire

thru

tube,

over

pulley,

and

up

to

wire

inlet

guide.

Cut

off

wire.

Close

cover.

OM-1586

Page

11

SECTION

4-

GLOSSARY

When

the

adaptive

pulse

welding

process

is

selected,

the

unit

will

automatically

regulate

pulse

frequency

in

order

to

maintain

a

constant

arc

length,

regardless

of

change

in

welding

wire

stickout.

The

lower

of

the

two

current

levels

in

the

pulsing

waveform.

When

current

is

not

sensed,

wire

feeds

for

about

three

seconds

at

set

wire

feed

speed

and

then

automatically

opens

the

contactor

while

continuing

to

feed

wire

at

the

wire

jog

speed.

In

short

circuit

welding,

an

increase

in

inductance

will

decrease

the

number

of

short

circuit

metal

transfers

per

second

(provided

no

other

changes

are

made)

and

in

crease

the

arc-on

time.

The

increased

arc-on

time

makes

the

pool

more

fluid.

The

higher

of

the

two

current

levels

in

the

pulsing

waveform.

Number

of

peak

current

pulses

which

occur

in

one

second

of

time.

Duration

of

the

peak

current

level.

Term

used

to

represent

arc

length

adjustments

in

pulse

programs.

Trim

is

replaced

by

volts

in

MIG

programs.

Synergic

refers

to

the

units

ability

to

use

preprogrammed

pulse

parameters

in

order

to

determine

the

actual

pulse

settings

of

Peak

Amperage,

Background

Amperage,

Pulse

Frequency

and

Pulse

Width

at

any

specific

wire

feed

speed

setting.

The

following

is

a

list

of

terms

and

their

definitions

as

they

apply

to

this

wire

feeder:

General

Terms

Adaptive

Pulse

.

Background

Current

Cold

Wire

Jog

Inductance

Peak

Current

Pulses

Per

Second

(PPS

Or

Pulse

Frequency)

Pulse

Width

(Or

Peak

Time)

Trim

Synergic

Front

Panel

Terms

Display

Control

Knob

Digital

Display

Gas

Purge

Control

Parameter

Select

Button

Trigger

Hold

Control

Wire

Jog

Control

Side

Panel

Terms

Digital

Display

Dual

Schedule

0M-1586

Page

12

Is

used

for

all

adjustable

front

panel

displays.

2-line

by

16-character

liquid

crystal

display

with

built-in

LED

backlight.

Allows

the

gas

line

and

gun

to

be

purged

without

energizing

the

wire

feeder.

Is

used

to

select

a

variety

of

parameters

that

can

be

set

on

the

front

panel

display.

When

selected,

allows

the

system

to

remain

energized

without

the

operator

having

to

hold

the

gun

trigger.

Allows

the

wire

to

feed

without

energizing

the

welding

power

source

contactor

and

gas

valve.

The

wire

jog

speed

is

independent

from

actual

wire

feed

speed,

and

is

displayed

on

the

front

panel.

4-line

by

20-character

liquid

crystal

display

with

built-in

LED

backlight.

Allows

two

weld

programs

to

be

linked

together

when

two

different

welding

condi

tions,

such

as

hotter

and

colder,

are

required

on

one

wire.

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