Miller SS-64M SWINGARC Owner's manual

Category
Welding System
Type
Owner's manual

This manual is also suitable for

Millerfi
May1995
Form:
OM-1586F
Effective
With
Serial
No.
KE648703
OWNERS
MANUAL
T~Y
Read
and
follow
these
instructions
and
all
safety
blocks
carefully.
Have
only
trained
and
qualified
persons
install,
operate,
or
service
this
unit.
Call
your
distributor
if
you
do
not
understand
the
directions.
Give
this
manual
to
the
operator.
For
help,
call
your
distributor
or:
MILLER
Electric
Mfg.
Co.,
P.O.
Box
1079,
Appleton,
WI
54912
414-734-9821
SS-64M
(12)
And
(16)
Foot
Boom
Mounted
Wire
Feeder
Microprocessor
Controlled
Constant
Speed
Wire
Feeder
Multi-Power
Source
Compatible
For
GMAW,
GMAW-P,
And
FCAW
Welding
For
.023
To
1/8
in
(0.6
To
3.2
mm)
Wires
Standard
Wire
Feed
Speed
Of
50
To
780
ipm
(1.3
To
19.8
mpm)
Programmable
Pulse
Weld
Parameters
Circuit
Breaker
Protected
For
Options
And
Accessories,
See
Rear
Cover
cover
5/94
ST-157
388
'
1994
MILLER
Electric
Mtg.
Co.
PRINTED
IN
USA
F----
1.
MILLERS
TRUE
BLUETM
LIMITED
WARRANTY
Effective
January
1,1995
(Equipment
with
a
serial
number
preface
of
KD
or
newer)
This
limited
wsrrenty
supersedes
sIl
previous
MILLER
wsrranties
snd
is
exclusive
with
no
other
guarantees
or
warranties
expressed
or
implied.
6.
90
Days
Peas
end
Labor
MIG
Guns/hG
Torches
APT,
ZIPCUT
&
PLAZCUT
Model
Plasma
Cutting
Torches
*
Remote
Controls
Accessory
Kits
*
Replacement
Peas
MILLERS
True
BIueTM
Umited
Warranty
shall
not
apply
to:
LIMITED
WARRANTY
Subject
totheterms
snd
conditions
below,
MILLER
Electric
Mfg.
Co.,
Appleton,
Wisconsin,
wsrrants
to
its
originsl
retail
purchsser
thst
new
MILLER
equipment
sold
after
the
effective
dste
of
this
limited
wsrrsnty
is
f
me
of
de
fects
in
msterial
end
workmanship
et
the
time
it
is
shipped
by
MILLER.
ThIS
WAR
RANTY
IS
EXPRESSLY
IN
UEU
OF
ALL
OTHER
WARRANTIES,
EXPRESS
OR
IMPUED,
INCLUDING
ThE
WARRAN11ES
OF
MERCHANTABILITY
AND
FIT
NESS.
Within
the
wsrrenty
periods
listed
below,
MILLER
will
mpeir
or
mplece
eny
wer
mnted
peas
or
components
thet
fail
due
to
such
detects
in
material
orwoikmsnahip.
MILLER
must
be
notified
in
writing
within
thirty
(30)
deys
of
such
defect
or
feilure,
at
which
time
MILLER
will
provide
instructions
on
the
warrenty
ctsim
procedures
to
be
followed.
MILLER
shell
honor
werrenty
clsims
on
werranted
equipment
listed
below
in
Ihe
event
of
such
e
feilum
within
the
werrenty
time
periods.
All
werrenty
time
periods
stea
on
the
date
that
the
equipment
was
delivered
to
the
originsl
reteil
purchsser,
or
one
year
after
the
equipment
is
sent
to
e
Noah
Americen
distributor
or
eighteen
months
after
the
equipment
is
sent
to
en
Intemetionel
distributor.
1.
5YeemPerts3YearsLebor
Qriginsl
mein
power
rectiflem
2.
3
Yesm
Peas
end
Labor
Trenaformer/Rectifier
Power
Sources
Plesme
Arc
Cutting
Power
Sources
Semi-Autometic
end
Automatic
Wire
Feedem
*
Robots
3.
2
Yeem
Peas
end
Labor
*
Engine
Driven
Welding
Generetom
(NOTE:
Engines
em
warranted
sepemtely
by
the
engine
menufsctumr.)
*
Air
Compmssom
4.
1
YeerPertsendLebor
*
Motor
Driven
Guns
Process
Controllere
*
lttPSPowerSources
Water
Cootent
Systems
*
HFUnits
1.
itema
furnished
by
MILLER,
but
manufactured
by
othem,
such
as
engines
or
trade
accessories.
These
items
are
covered
by
the
manufacturers
warranty,
if
any.
2.
Consumable
components;
such
as
contact
tips,
cutting
nozzles,
contactom
and
relays
or
peas
that
fail
due
to
normal
wear.
3.
Equipment
that
has
been
modified
by
any
party
other
then
MILLER,
or
equip
ment
that
has
been
improperly
installed,
improperly
operated
or
misused
based
upon
industry
standards,
or
equipment
which
has
not
had
reasonable
end
necessary
maintenance,
or
equipment
which
has
been
used
for
operation
outaide
of
the
specifications
for
the
equipment.
MILLER
PRODUCTS
ARE
INTENDED
FOR
PURCHASEAND
USE
BYCOMMER
CIALIINDUSTRIAL
USERS
AND
PERSONS
TRAINED
AND
EXPERIENCED
IN
ThE
USE
AND
MAINTENANCE
OF
WELDING
EOUIPMENT.
In
the
event
of
a
warranty
claim
covered
by
thia
warranty,
the exclusive
remedies
shall
be,
at
MILLERS
option:
(1)
repei~
or(2)
replacement;
or,
where
authorized
in
writing
by
MILLER
in
appropriate
casea,
(3)
the
reaaonable
coat
of
repair
or
replace
ment
at
an
authorized
MILLER
service
station;
or
(4)
payment
of
orcmdit
forthe
pur
chase
price
(leas
reasonable
depreciation
based
upon
actual
use)
upon
return
of
the
goods
at
customers
risk
and
expense.
MILLERS
option
of
repair
or
replacement
will
be
FOB.,
Factory
at
Applefon,
Wisconsin,
or
FOB.
at
a
MILLER
authorized
ser
vice
facility
as
determined
by
MILLER.
Therefore
no
compensation
or
reimburse
ment
for
transportation
coats
of
any
kind
will
be
allowed.
TO
ThE
EXTENT
PERMITTED
BY
LAW,
THE
REMEDIES
PROVtDED
HEREIN
ARE ThE
SOLE
AND
EXCLUSIVE
REMEDIES.
IN
NO
EVENTSHALL
MILLER
BE
UABLE
FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEOUENTIAL
DAMAGES
(INCLUDING
LOSS
OF
PROFIT),
WHETHER
BASED
ON
CON
TRACT,
TORT
OR
ANY
OTHER
LEGAL
ThEORY.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
ANDANY
IMPLIED
WAR
RANTY,
GUARANTY
OR
REPRESENTA11ON
ASTO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
TORT
OR
ANY
OThER
LEGAL
ThEORY
WHICH,
BUT
FOR
THIS
PROVISION,
MIGHTARISE
BY
IMPUCA11ON,
OPERA11ON
OF
LAW,
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING,
IN
CLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY
OR
FITNESS
FOR
PARTICULAR
PURPOSE,
WITh
RESPECTTO
ANY
AND
ALL
EOUIPMENT
FURNISHED
BY
MILLER
IS
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
Some
atates
in
the
U.S.A.
do
not
allow
limitations of
how
long
an
implied
warranty
lasts,
or
the
excluaion
of
incidentsl,
indirect,
special
or
consequential
damages,
so
the
above
limitation
or
exclusion
may
not
apply
to
you.
This
warranty
provides
ape
cific
legal
rights,
and
other
rights
may
be
available,
but
may
vary
from
state
to
state.
In
Canada,
legislation
in
some
provinces
provides
for
certain
additional
warranties
or
remedies
other
than
as
stated
herein,
and
to
the
extent
that
they
may
not
be
waived,
the
limitations
and
exclusions
set
out
above
may
not
apply.
This
Umited
Warranty
provides
specific
legal
rights,
and
other
rights
may
be
available,
but
may
a
vary
from
province
to
province.
NW
_______________
I
J
--1
.
.
Grids
*
Spot
Wetdem
Loed
Benks
SDXTransformem
*
Running
Geer/Treilem
Plasma
Cutting
Torches
(except
APT,
ZIPCUT
&
PLAZCUT
Models)
Tecumseh
Engines
*
Deutz
Engines
(outside
Noah
America)
Field
Options
(NOTE:
Field
options
era
covered
under
True
BtueTM
for
the
remeining
werranty
period
of
the
product
they
ere
installed
in,
or
fore
minimum
of
one
yeer
whichever
is
greeter.)
5.
6
Months
Ben
eries
r......
RECEIVING-HANDLING
Before
unpacking
equipment,
check
carton
for
any
damage
that
may
have
occurred
during
shipment.
File
any
claims
for
loss
or
damage
with
the
delivering
carrier.
Assistance
for
filing
or
settling
claims
may
be
obtained
from
distributor
and/or
equipment
manUtacturer%
Transportation
Department.
When
requesting
information
about
this
equipment,
always
provide
Model
Designation
and
Serial
or
Style
Number.
Use
the
following
spaces
to
record
Model
Designation
and
Serial
or
Style
Numberof
your
unit.
The
information
is
located
on
the
rating
label
or
nameplate.
Model
_________
Serial
or
Style
No.
Date
of
Purchase
-V
miller
4/95
ARC
WELDING
SAFETY
PRECAUTIONS
ELECTRIC
SHOCK
can
kill.
Touching
live
electrical
parts
can
cause
fatal
shocks
or
severe
bums.
The
electrode
and
work
circuit
is
electrically
live
whenever
the
output
is
on.
The
input
power
circuit
and
machine
internal
circuits
are
also
live
when
power
is
on.
In
semiautomatic
or
automatic
wire
welding,
the
wire,
wire
reel,
drive
roll
housing,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live.
Incorrectly
installed
or
improperly
grounded
equipment
is
a
hazard.
1.
Do
not
touch
live
electrical
parts.
2.
Wear
dry,
hole-free
insulating
gloves
and
body
protection.
3.
Insulate
yourself
from
work
and
ground
using
dry
insulating
mats
or
covers
big
enough
to
prevent
any
physical
contact
with
the
work
or
ground.
4.
Disconnect
input
power
or
stop
engine
before
installing
or
servicing
this
equipment.
Lockoutitagout
input
poweraccording
to
OSHA
29
CFR
1910.147
(see
Safety
Standards).
5.
Properly
install
and
ground
this
equipment
according
to
its
Owners
Manual
and
national,
state,
and
local
codes.
6.
Always
verify
the
supply
ground
check
and
be
sure
that
input
power
cord
ground
wire
is
properly
connected
to
ground
terminal
in
disconnect
box
or
that
cord
plug
is
connected
to
a
properly
grounded
receptacle
outlet.
7.
When
making
input
connections,
attach
proper
grounding
conductor
first
double-check
connections.
8.
Frequently
inspect
input
powercord
for
damage
or
bare
wiring
replace
cord
immediately
if
damaged
bare
wiring
can
kill.
Tum
off
all
equipment
when
not
in
use.
Do
not
use
worn,
darnaged,
undersized,
or
poorly
spliced
cables.
11.
Do
not
drape
cables
over
your
body.
12.
If
earth
grounding
of
the
workpiece
is
required,
ground
it
directly
with
a
separate
cable
do
not
use
work
clamp
or
work
cable.
13.
Do
not
touch
electrode
if
you
are
in
contact
with
the
work,
ground,
or
another
electrode
from
a
different
machine.
14.
Use
only
well-maintained
equipment.
Repair
or
replace
damaged
parts
at
once.
Maintain
unit
according
to
manual.
Wear
a
safety
harness
if
working
above
floor
level.
Keep
all
panels
and
covers
securely
in
place.
-
clamp
work
cable
with
good
metal-to-metal
contact
to
workpiece
or
worktable
as near
the
weld
as
practical.
a
WARNING
ARC
WELDING
can
be
hazardous.
PROTECT
YOURSELF
AND
OTHERS
FROM
POSSIBLE
SERIOUS
INJURY
OR
DEATH.
KEEP
CHILDREN
AWAY.
PACEMAKER
WEARERS
KEEP
AWAY
UNTIL
CONSULTING
YOUR
DOCTOR.
In
welding,
as
in
most
jobs,
exposure
to
certain
hazards
occurs.
Welding
is
safe
when
precautions
are
taken.
The
safety
information
given
below
is
only
a
summary
of
the
more
complete
safety
information
that
will
be
found
in
the
Safety
Standards
listed
on
the
next
page.
Read
and
follow
all
Safety
Standards.
HAVE
ALL
INSTALLATION,
OPERATION,
MAINTENANCE,
AND
REPAIR
WORK
PERFORMED
ONLY
BY
QUALIFIED
PEOPLE.
9.
10.
15.
16.
17.
ARC
RAYS
can
burn
eyes
and
skin;
ARC
RAYS
NOISE
can
damage
hearing;
FLYING
./~
SLAG
OR
SPARKS
can
injure
eyes.
2.
Wear
a
welding
helmet
fitted
with
a
proper
shade
of
filter
to
protectyourface
and
eyes
when
welding
orwatching
(see
ANSI
Arc
rays
from
the
welding
process
produce
intense
Z49.1
and
Z87.1
listed
in
Safety
Standards).
visible
and
invisible
(ultraviolet
and
infrared)
rays
that
3.
Wear
approved
safety
glasses
with
side
shields.
can
bum
eyes
and
skin.
Noise
from
some
processes
can
damage
hearing.
Chipping,
grinding,
and
welds
4.
Use
protective
screens
or
barriers
to
protect
others
from
flash
cooling
throw
off
pieces
of
metal
or
slag.
and
glare;
warn
others
not
to
watch
the
arc.
NOISE
5.
Wear
protective
clothing
made
from
durable,
flame-resistant
1.
Use
approved
ear
plugs
or
ear
muffs
if
noise
level
is
high.
material
(wool
and
leather)
and
foot
protection.
to
your
health.
wearing
an
air-supplied
respirator.
Always
have
a
trained
r
FUMES
AND
GASES
can
be
hazardous
5.
Work
in
a
confined
space
only
if
it
is
well
ventilated,
or
while
Welding
produces
fumes
and
gases.
Breathing
watchperson
nearby.
Welding
fumes
and
gases
can
displace
these
fumes
and
gases
can
be
hazardous
to
your
air
and
lower
the
oxygen
level
causing
injury
or
death.
Be
sure
..
health,
the
breathing
air
is
safe.
6.
Do
not
weld
in
locations
near
degreasing,
cleaning,
or
spraying
1.
Keep
your
head
out
of
the
fumes.
Do
not
breathe
the
fumes.
operations.
The
heat
and
rays
of
the
arc
can
react
with
vapors
to
2.
If
inside,
ventilate
the
area
and/or
use
exhaust
at
the
arc
to
form
highly
toxic
and
irritating
gases.
remove
welding
fumes
and
gases.
7.
Do
not
weld
on
coated
metals,
such
as
galvanized,
lead,
or
3.
If
ventilation
is
poor,
use
an
approved
air-supplied
respirator.
cadmium
plated
steel,
unless
the
coating
is
removed
from
the
4.
Read
the
Material
Safety
Data
Sheets
(MSDSs)
and
the
weld
area,
the
area
is
well
ventilated,
and
if
necessary,
while
manufacturers
instruction
for
metals,
consumables,
coatings,
wearing
an
air-supplied
respirator.
The
coatings
and
any
metals
cleaners,
and
degreasers.
containing
these
elements
can
give
oft
toxic
fumes
if
welded.
CYLINDERS
can
explode
if
damaged.
4.
Never
drape
a
welding
torch
over
a
gas
cylinder.
Shielding
gas
cylinders
contain
gas
under
high
5.
Never
allow
a
welding
electrode
to
touch
any
cylinder.
pressure.
If
damaged,
a
cylinder
can
explode.
Since
6.
Never
weld
on a
pressurized
cylinder
explosion
will
result.
gas
cylinders
are
normally
part
of
the
welding
7.
Use
onlycorrect
shielding
gas
cylinders,
regulators,
hoses,
and
process,
be
sure
to
treat
them
carefully.
fittings
designed
for
the
specific
application;
maintain
them
and
associated
parts
in
good
condition.
1.
Protect
compressed
gas
cylinders
from
excessive
heat,
8.
Tum
face
away
from
valve
outlet
when
opening
cylinder
valve.
mechanical
shocks,
slag,
open
flames,
sparks,
and
arcs.
9.
Keepprotectivecapinplaceovervalveexceptwhencylinderis
2.
Install
cylinders
in
an
upright
position
by
securing
to
a
stationary
in
use
or
connected
for
use.
support
or
cylinder
rack
to
prevent
falling
or
tipping.
10.
Read
and
follow
instructions
on
compressed
gas
cylinders,
3.
Keep
cylinders
away
from
any
welding
or
other
electrical
associatedequipment,andCGApublicationP-llistedinSafety
circuits.
Standards.
Srtl.1
2/94
WELDING
can
cause
fire
or
explosion.
Welding
on
closed
containers,
such
as
tanks,
drums,
or
pipes,
can
cause
them
to
blow
up.
Sparks
can
fly
off
from
the
welding
arc.
The
flying
sparks,
hot
workpiece,
and
hot
equipment
can
cause
fires
and
burns.
Accidental
contact
of
electrode
to
metal
objects
can
cause
sparks,
explosion,
overheating,
or
fire.
Check
and
be
sure
the
area
is
safe
before
doing
any
welding.
Protect
yourself
and
others
from
flying
sparks
and
hot metal.
Do
not
weld
where
flying
sparks
can
strike
flammable
material.
Remove
all
flammables
within
35
ft
(10.7
m)
of
the
welding
arc.
If
this
is
not
possible,
tightly
cover
them
with
approved
covers.
4.
Be
alert
that
welding
sparks
and
hot
materials
from
welding
can
easily
go
through
small
cracks
and
openings
to
adjacent
areas.
5.
Watch
for
fire,
and
keep
a
fire
extinguisher
nearby.
ENGINE
FUEL
can
cause
fire
or
explosion.
Engine
fuel
is
highly
flammable.
1.
Stop
engine
and
let
it
cool
off
before
checking
or
adding
fuel.
2.
Do
not
add
fuel
while
smoking
or
if
unit
is
near
any
sparks
or
open
flames.
6.
Be
aware
that
welding
on
a
ceiling,
floor,
bulkhead,
or
partition
can
cause
fire
on
the
hidden
side.
7.
Do
not
weld
on
closed
containers
such
as
tanks,
drums,
or
pipes,
unless
they
are
properly
prepared
according
to
AWS
F4.1
(see
Safety
Standards).
8.
Connect
work
cable
to
the
work
as
close
to
the
welding
area
as
practical
to
prevent
welding
current
from
traveling
long,
possibly
unknown
paths
and
causing
electric
shock
and
fire
hazards.
9.
Do
not
use
welder
to
thaw
frozen
pipes.
10.
Remove
stick
electrode
from
holder
or
cut
oft
welding
wire
at
contact
tip
when
not
in
use.
11.
Wear
oil-free
protective
garments
such
as
leather
gloves,
heavy
shirt,
cuffless
trousers,
high
shoes,
and
a
cap.
12.
Remove
any
combustibles,
such
as
a
butane
lighter
or
matches,
from
your
person
before
doing
any
welding.
ENGINES
can
be
hazardous.
1.
Use
equipment
outside
in
open,
well-ventilated
areas.
2.
If
used
in
a
closed
area,
vent
engine
exhaust
outside
and
away
from
any
building
air
intakes.
PRINCIPAL
SAFETY
STANDARDS
Safety
in
Welding
and
Cutting,
ANSI
Standard
Z49.1,
from
American
Welding
Society,
550
N.W.
LeJeune
Rd,
Miami
FL
33126
Safety
and
Health
Standards,
OSHA
29
CFR
1910,
from
Superinten
dent
of
Documents,
U.S.
Government
Printing
Office,
Washington,
D.C.
20402.
Recommended
Safe
Practices
for
the
Preparation
for
Welding
and
Cutting
of
Containers
That
Have
Held
Hazardous
Substances,
Ameri
can
Welding
Society
Standard
AWS
F4.1
,from
American
Welding
So
ciety,
550
N.W.
LeJeune
Rd,
Miami,
FL
33126
National
Electnca!
Code,
NFPA
Standard
70,
from
National
Fire
Pro
tection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
Safe
Handling
of
Compressed
Gases
in
Cylinders,
CGA
Pamphlet
P-1,from
Compressed
Gas
Association,
1235
Jefferson
Davis
High
way,
Suite
501,
Ariington,
VA
22202.
Code
for
Safety
in
Welding
and
Cutting,
CSA
Standard
Wi
17.2,
from
Canadian
Standards
Association,
Standards
Sales,
178 Rexdale
Bou
levard,
Rexdale,
Ontario,
Canada
M9W
1
R3.
Safe
Practices
ForOccupation
And
Educational
EyeAnd
Face
Protec
tion,
ANSI
Standard
Z87.i,
from
American
National
Standards
Institute,
1430
Broadway,
New
York,
NY
10018.
Cutting
And
Welding
Processes,
NFPA
Standard
SiB,
from
National
Fire
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
1.
2.
3.
AA
WARNING
ENGINE
EXHAUST
GASES
can
kill.
Engines
produce
harmful
exhaust
gases.
3.
Do
not
overfill
tank
allow
room
for
fuel
to
expand.
4.
Do
not
spill
fuel.
If
fuel
is
spilled,
clean
up
before
starting
engine.
MOVING
PARTS
can
cause
injury.
~
Moving
parts,
such
as
fans,
rotors,
and
belts
can
cut
fingers
and
hands
and
catch
loose
clothing,
1.
Keep
all
doors,
panels,
covers,
and
guards
closed
and
securely
in
place.
3.
4.
~
5.
6.
Have
only
qualified
people
remove
guards
or
covers
for
To
prevent
accidental
starting
during
servicing,
disconnect
maintenance
and
troubleshooting
as
necessary.
negative
()
battery
cable
from
battery.
Keep
hands,
hair,
loose
clothing,
and
tools
away
from
moving
parts.
Reinstall
panels
or
guards
and
close
doors
when
servicing
is
2.
Stop
engine
before
installing
or
connecting
unit.
finished
and
before
starting
engine.
.
.
.
SPARKS
can
cause
BATTERY
GASES
1.
Always
wear
a
face
shield
when
working
on
a
battery.
TO
EXPLODE;
BATTERY
ACID
can
2.
Stop
engine
before
disconnecting
or
connecting
battery
burn
eyes
and
skin,
cables.
3.
Do
not
allow
tools
to
cause
sparks
when
working
on
a
battery.
Batteries
contain
acid
and
generate
explosive
gases.
4.
5.
Do
not
use
welder
to
charge
batteries
or
jump
start
vehicles.
Observe
correct
polarity
(+
and
)
on
batteries.
.
if,
~,
j
~
~
STEAM
AND
PRESSURIZED
HOT
COOLANT
can
burn
face,
eyes,
and
skin.
Itisbesttocheckcoolantlevelwhenengineiscold
to
avoid
scalding.
1.
2.
3.
If
the
engine
is
warm
and
checking
is
needed,
follow
steps
2
and
3.
Wear
safety
glasses
and
gloves
and
put
a
rag
over
cap.
Tum
cap
slightly
and
let
pressure
escape
slowly
before
completely
removing
cap.
srl.1.1
2,94
CONSIGNES
DE
SECURITE
POUR
LE
SOUDAGE
A
LARC
UN
CHOC
ELECTRIQUE
peut
tuer.
Un
simple
contact
avec
des
piŁces
electnques
peut
provoquer
une
electrocution
ou
des
blessures
graves.
LØlectrode
et
le
circuit
de
soudage
sont
sous
tension
des
que
lappareil
est
sur
ON.
Le
circuit
dentrØe
et
les
circuits
intemes
de
lappareil
sont
egalement
sous
tension
a
ce
moment-l.
En
soudage
semi-automatique
ou
automatique,
le
fil,
le
dØvidoir,
le
logement
des
galets
dentraInementet
les
piŁces
metalliques
en
contact
avec
le
fil
de
soudage
sont
sous
tension.
Des
matØnels
mal
installØs
ou
mal
mis
a
Ia
terre
prØsentent
un
danger.
1.
Ne
jamais
toucher
les
piŁces
electriques
sous
tension.
2.
Porter
des
gants
et
des
vŒtements
de
protection
secs ne
comportant
pas
de
trous.
3.
Sisoler
de
a
piŁce
et
de
Ia
terre
au
moyen
de
tapis
ou
dautres
moyens
isolants
suffisamment
grands
pour
empŒcher
le
contact
physique
Łventuel
avec
Ia
piŁce
ou
Ia
terre.
4.
Couper
lalimentation
ou
arrŒter
le
moteur
avant
de
proceder
a
linstallation,
a
a
reparation
ou
a
Ientretien
de
lappareil.
DØverrouiller
lalimentation
selon
Ia
norme
OSHA
29
CFR
1910.147
(voir
normes
de
securite).
5.
Installeret
mettre
ala
terre
correctement
cet
appareil
conformØment
a
son
manuel
dutilisation
et
au
codes
nationaux,
provinciaux
et
municipaux.
6.
Toujours
vØnfier
Ia
terre
du
cordon
dalimentation
VŁnfier
et
sassurer
aue
le
fil
de
terre
du
cordon
dalimentation
est
bien
raccordØ
ala
borne
de
terre
du
sectionneur
ou
que
Ia
fiche
du
cordon
est
raccordØe
a
une
prise
correctement
mise
ala
terre.
7.
En
effectuant
les
raccordements
dentrØe
fixerdabord
le
conducteur
de
mise
a
Ia
terre
appropnŁ
et
contre-vØnfier
les
connexions.
8.
Verifier
frequemment
le
cordon
dalimentation
pour
voir
sil
nest
pas
endommage
ou
dØnudØ
remplacer
le
cordon
immØdiatement
sil
est
endommagŁ
un
cable
dØnudØ
peut
provoquer
une
electrocution.
9.
Mettre
Iappareil
hors
tension
quand
on
ne
Iutilise
pas.
10.
Ne
pas
utiliser
des
cables
uses,
endommagØs,
de
grosseur
insuffisante
ou
mal
epissŁs.
11.
Ne
pas
enrouler
les
cables
autour
du
corps.
12.
Si
Ia
piŁce
soudŁe
dolt
Œtre
mise
ala
terre,
le
faire
directement
avec
un
cable
distinct
ne
pas
utiliser
le
connecteur
de
piŁce
ou
le
cable
de
retour.
13.
Ne
pas
toucher
electrode
quand
on
est
en
contact
avec
Ia
piŁce,
a
terre
ou
une
electrode
provenant
dune
autre
machine.
14.
Nutiliser
quun
matŁnel
en
bon
Øtat.
Reparer
ou
remplacer
sur-le-champ
les
piŁces
endommagees.
Entretenir
lappareil
conformØment
ace
manuel.
15.
Porter
un
hamais
de
sØcuntØ
quand
on
travaille
en
hauteur.
16.
Maintenir
solidement
en
place
tous
lea
panneaux
et
capots.
17.
Fixerle
cable
de
retourde
facon
a
obtenir
un
bon
contact
mØtal-mØtal
avec
Ia
piŁce
a
souderou
a
table
detravail,
le
plus
pres
possible
de
Ia
soudure.
a
MISE
EN
GARDE
LE
SOUDAGE
A
LARC
peut
Œtre
dangereux.
SE
PROTEGER
ET
PROTEGER
LES
AUTRES
CONTRE
LES
BLESSURES
GRAVES
VOIRE
MORTELLES.
TENIR
LES
ENFANTS
A
LECART.
LES
PERSONNES
QUI
PORTENT
UN
STIMULATEUR
CARDIAQUE
NE
DOIVENT
PAS
NON
PLUS
SAPPROCHER
DU
POSTE
DE
SOUDAGE,
A
MOINS
DAVOIR
CONSULTE
UN
MEDECIN.
Le
soudage,
comme
a
plupart
des
travaux,
presente
certains
dangers.
Par
contre,
le
soudage
peut
Øtre
effectuØ
en
toute
sØcuritØ
quand
on
prend
es
mesures
qui
simposent.
Les
consignes
de
sØcuritØ
donnØes
ci-apres
ne
font
que
resumer
Iinformation
contenue
dans
les
normes
de
sØcuntØ
ØnumØrØes
a
Ia
page
suivante.
Lire
et
respecter
toutes
ces
normes
de
secuntØ.
-
LINSTALLATION,
LUTILISATION,
LENTRETIEN
ET
LES
REPARATIONS
NE
DOIVENT
ETRE
CONFIES
QUA
DES
PERSONNES
QUALIFIEES
LE
RAVONNEMENT
DE
LARC
peut
brler
les
RAYONNEMENT
DE
LARC
yeux
et
Ia
peau.
Le
BRUIT
peut
endommager
IouIe;
Ies
PROJECTIONS
DE
LAITIER
OU
LES
appropnee
pour
protŁger
le
visage
et
les
yeux
quand
on
soude
ou
~
ETINCELLES
peuvent
blesser
Ies
yeux.
2.
Porter
un
masque
a
serre-tŒte
muni
dun
verre
filtrant
de
nuance
Larc
de
soudage
produrt
des
rayons
visibles
et
invisibles
observe
Ia
travail
de
soudage
(voir
les
normes
ANSI
Z49.
1
et
Z87.
1
intenses
(ultraviolets
et
infrarouges)
qui
peuvent
brler
donnØes
sous
Ia
rubnque
Principales
normes
de
sØcuntØ).
Ies
yeux
et
Ia
peau.
Le
bruit
produit
parcertains
procedes
peut
endommager
Iouie.
Des
projections
de
metal
ou
de
3.
Porter
des
lunettes
de
sØcuntØ
approuvees
avec
Øcrans
IatØraux.
Iaitier
sont
produites
par
Ie
piquage,
le
meulage
ou
Ie
refroidissement
des
soudures.
4.
Utiliser
des
paravents
ou
des
barnŁres
de
protection
pour
proteger
es
personnes
a
proximitØ
contre
Ies
coups
darc
et
leblouissement;
BRUIT
avertir
es
autres
personnes
de
ne
pas
regarder
Iarc.
1.
Utiliser
des
bouche-oreilles
ou
des
serre-tØte
antibruit
approuves
si
5.
Porterdes
vŁtements
de
protection
en
tissu
ignifuge
durable
(lame
et
Ie
niveau
de
bruit
est
ØlevØ.
cuir)
et
des
chaussures
de
sØcuntØ.
~p
LES
VAPEURS
ET
LES
FUMEES
peuvent
Œtre
5.
Ne
travailler
dans
un
espace
confine
que
siI
est
bien
ventilØ,
ou
en
dangereuses
pour
Ia
sante.
portantunappareilrespiratoireaadductiondairpur.
Demanderaun
observateur
ayant
recu
Ia
bonne
formation
de
toujours
se
tenir
a
dangereux
de
respirer.
et
abaisser
le
niveau
doxygene
et
causer
des
blessures
graves
voire
Le
soudage
produit
des
vapeurs
et
des
fumŁes
quiI
est
proximitŁ.
Lesvapeursetfumeesdesoudagepeuventdeplacerlair
mortelles.
Sassurer
que
air
est
propre
a
Ia
respiration.
1.
Garder
Ia
tŒte
a
IextØneur
des
vapeurs
et
des
fumØes
et
ne
pas
les
6.
Ne
pas
souder
~
proximite
dopØrations
de
degraissage,
de
respirer.
nettoyage
ou
de
pulvØrisation.
La
chaleur
et
Ies
rayons
de
Iarc
2.
A
lintØneur,
ventiler
Ie
poste
de
travail
ou
utiliser
un
disposilif
place
peuvent
rØagir
avec
Ies
vapeurs
pour
former
des
gaz
hautement
toxiques
et
irritants.
au
niveau
de
larc
pour
evacuer
les
vapeurs
et
fumees
de
soudage.
7.
Ne
pas
souder
sur
des
mØtaux
revŒtus
comme
Iacier
galvanise,
au
3.
Si
Ia
ventilation
est
mauvaise,
utiliser
un
appareil
respiratoire
a
plomboucadmiernoinsquelapiŁcenattØtØentierementdØcapee,
adduction
dair
pur
approuvØ.
que
le
poste
de
travail
soit
bien
ventilØ.
Sil
y
a
lieu,
porter
un
appareil
4.
Consulter
les
fiches
signalØtiques
et
les
consignes
du
fabncant
respiratoireaadductiondairpur.
Lesrevetementsetlesmetauxqui
relatives
au
mØtaux,
produits
dapport,
revŒtements,
nettoyants
et
contiennentdetelsØlØmentspeuventdØgagerdesvapeurstoxiques
its.
lors
du
soudage.
LES
BOUTEILLES
peuvent
exploser
si
elles
sont
endommagees.
4.
5.
Ne
jamais
poser
un
chalumeau
soudeur
sur
une
bouteille
de
gaz.
Ne
jamais
laisser
une
electrode
de
soudage
toucher
une
bouteille.
Les
bouteilles
contenant
des
gaz
de
protection
sont
a
6.
Ne
jamais
souder
sur
une
bouteille
sous
pression
:
elle
exploserait.
haute
pression.
Une
bouteille
endommagØe
peut
exploser.
Etani
donnØ
que
les
bouteilles
de
gaz
font
normalement
partie
du
materiel
de
soudage,
les
traiter
avec
le
plus
grand
soin.
7.
Nutiliser
que
des
bouteilles
de
gaz
de
protection,
des
dØtendeurs,
des
tuyaux
souples
et
des
raccords
appropries
concus
pour
lapplication
particuliŁre;
conserver
ces
matŁnels
et
leurs
piŁces
en
bon
Øtat.
1.
ProtØger
les
bouteilles
de
gaz
compnmØ
centre
Ia
chaleur
intense,
8.
Eloigner
le
visage
de
Ia
sortie
du
robinet
de
Ia
bouteille
quand
on
les
chocs,
le
laitier,
les
flammes
nues,
es
Øtincelles
et
Iarc.
louvre.
2.
Placer
les
bouteiltes
ala
verticale
en
les
fixant
a
un
support
fixe
ou
a
9.
Replacer
le
chapeau
sur
Ia
bouteille
aprØs
utilisation.
un
chariot
pour
Łvtter
quelles
ne
tombent
ou
ne
basculent.
10.
Lire
etsuivre
lesconsignes
relatives
aux
bouteilles
de
gazcomprime,
3.
Tenir
les
bouteilles
a
IØcart
du
posle
de
soudage
ou
dautres
circuits
au
matØnel
con
nexe
ainsi
que
Ia
publication
P-i
de
Ia
CGA
donnØe
electnques.
sous
Ia
rubnque
Pnncipales
nornies
de
sØcuritØ.
sil.1.1
2/94
LE
SOUDAGE
peut
causer
un
incendie
ou
une
explosion.
Ne
pas
souder
sur
des
recipients
fermØs
comme
des
reservoirs,
des
fOts
ou
des
tuyaux:
us
peuvent
exploser.
Larc
de
soudage
peut
produire
des
Øtincelles.
Des
Øtincelles,
une
piŁce
chaude
et
un
materiel
chaud
peuvent
provoquer
des
incendies
et
des
blessures.
Le
contact
accidentel
de
lØlectrode
sur
des
objets
metalliques
peut
produire
des
Øtincelles,
lexplosion,
Ia
surchauffe
ou Un
incendie.
Sassurer
que
le
lieu
ne
prØsente
pas
de
danger
avant
deffectuer
le
soudage.
1.
Se
protegeret
protegerles
personnesa
proximite
des
Øtincelles
et
du
metal
chaud.
2.
Ne
pas
souder
dans
un
endroit
oCi
les
Øtincelles
peuvent
atteindre
des
matØnaux
inflammables.
3.
Enlevertoutes
es
matiŁres
inflammables
dans
un
rayon
de
moms
de
10
m
de
arc.
Si
cela
nest
pas
possible,
bien
es
recouvriren
utilisant
des
bØches
approuvees.
4.
Prendre
garde
que
les
Øtincelles
et
les
projections
ne
pØnØtrent
dans
des
zones
adjacentes
en
sinfiltrant
dans
des
petites
fissures
et
ouvertureS.
a
MISE
EN
GARDE
5.
Prendre
garde
aux
incendies
et
toujours
avoir
un
extincteur
a
proximitØ.
6.
Se
rappelerque
si
on
soude
sur
un
plafond,
un
plancher,
une
cloison
ou
autre,
le
feu
peut
prendre
de
lautre
ctØ.
7.
Ne
pas
souder
sur
des
recipients
fermØs
comme
des
reservoirs,
des
fOts
ou
des
tuyaux
a
moms
quils
ne
soient
prepares
de
facon
appropriee
conformement
ala
norrne
F4.
1
de
lAWS
(voir
Ia
rubnque
Pnncipales
normes
de
securitØ).
8.
Raccorder
le
cable
de
retour
a
Ia
piŁce,
le
plus
prŁs
possible
de
Ia
zone
de
soudage,
pour
empŒcher
que
le
courant
de
soudage
ne
suive
une
trajectoire
longue
et
Øventuellement
inconnue
et
quil
ne
provoque
des
risques
dØlectrocution
et
dincendie.
9.
Ne
pas
utiliser
le
chalumeau
soudeur
pour
degeler
des
tuyaux.
10.
Enlever
lØlectrode
enrobØe
du
porte-electrode
ou
couper
le
fil
de
soudage
au
ras
du bec
contact
quand
on
ne
lutilise
pas.
11.
Porterdes
vŒtements
de
protection
non
huileux
comme
des
gants
en
cuir,
une
chemise
Øpaisse,
des
pantalons
sans
revers,
des
chaussures
montantes
et
un
casque.
12.
Ne
pas
porterdes
matiŁres
combustibles
sur
soi
comme
un
briquet
a
gaz
ou
des
allumettes
quand
on
soude.
PRINCIPALES
NORMES
DE
SECURITE
Safety
in
Welding
and
Cutting,
norme
ANSI
Z49.
1,
de
lAmerican
Welding
Society,
550
N.W.
Lejeune
Rd,
Miami
FL
33126
Safety
and
Health
Sandards,
OSHA
29
CFR
1910,
du
Superintendent
of
Documents,
U.S.
Government
Printing
Office,
Washington,
D.C.
20402.
Recommended
Safe
Practice
for
the
Preparation
for
Welding
and
Cutting
of
Containers
That
Have
Held
Hazardous
Substances,
norme
AWS
F4.
1,
de
lAmencan
Welding
Society,
550
NW.
Lejeune
Rd,
Miami
FL
33126
National
Electncai
Code,
NFPA
Standard
70,
de
Ia
National
Fire
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
Safe
Handling
of
Compressed
Gases
in
Cylinders,
CGA
Pamphlet
P-i,
de
Ia
Compressed
Gas
Association,
1235
Jefterson
Davis
Highway,
Suite
501,
Arlington,
VA
22202.
Regles
de
sØcurite
en
soudage,
coupage
et
procØdes
connexes,
norme
CSA
W117.2,
de
lAssociation
canadienne
de
normalisation,
vente
de
normes,
178
Rexdale
Boulevard,
Rexdale
(Ontario)
Canada
M9W
1
R3.
Safe
Practices
ForOccupationAnd
Educational
Eye
And
Face
Protection,
norrne
ANSI
Z87.i,
de
lAmencan
National
Standards
Institute,
1430
Broadway,
New
York,
NY
10018.
Cutting
and
Welding
Processes,
norme
NFPA
51
B,
de
Ia
National
Fire
Protection
Association,
Batterymarch
Park,
Quincy,
MA
02269.
I
a
LES
MOTEURS
peuvent
presenter
un
danger.
1W
...
~
~
LES
GAZ
DECHAPPEMENT
DES
MOTEURS
peuvent
Œtre
mortels.
Les
moteurs
produisent
des
gaz
dechappement
nocifs.
1.
2.
Utiliser
le
matØnel
a
lextØneur,
dans
des
lieux
ouverts
et
bien
ventilØs.
Si
on
utilise
un
moteur
dans
un
local
fermØ,
Øvacuer
les
gaz
dØchappement
a
lextŁneur
et
loin
des
prises
dair
du
btiment.
~g
LE
CARBURANT
peut
provoquer
un
incendie
ou une
explosion.
Le
carburant
est
hautement
inflammable.
2.
3.
Ne
pas
fumer
en
faisant
le
plein
OU
Si
lappareil
se
trouve
a
proximitØ
dØtincelles
ou
de
flammes
nues.
Ne
pas
remplir
le
reservoir
a
ras
bord
:
prØvoir
de
lespace
pour
Ia
dilatation
du
combustible.
1.
ArrØter
le
moteur
et
le
laisser
refroidir
avant
de
verifier
le
niveau
de
4.
Ne
pas
renverser
du
carburant.
Si
on
renverse
du
carburant,
carburant
ou
de
refaire
le
plein.
nettoyer
es
lieux
avant
de
faire
dŁmarrer
le
moteur.
LES
PI¨CES
EN
MOUVEMENT
peuvent
causer
des
blessures.
3.
Seules
des
personnes
qualifiØes
doivent
dØmonter
les
protecteurs
ou
es
capots
pour
faire
lentretien
ou
les
reparations
nØcessaires.
Les
piŁces
en
mouvement
comme
les
ventilateurs,
les
rotors
et
es
courroies
peuvent
couper
es
doigts
et
es
mains
et
happer
es
vØtements
amples.
4.
5.
Pour
empØcher
un
dØmarrage
accidentel
dun
systŁme
pendant
lentretien
ou
les
reparations,
dØbrancher
le
cable
negatif
()
de
Ia
battene.
Eloigner
les
mains,
les
cheveux,
es
vØtements
amples
et
les
outils
1.
Sassurerque
les
portes,
les
panneaux,
les
capots
et
es
protecteurs
des
piŁces
en
mouvement.
sont
bien
fermØs
et
bien
a
leur
place.
6.
Replacerles
capots
ou
les
protecteurs
et
refermer
les
portes
une
fois
2.
ArrØter
le
moteur
avant
de
mettre
en
place
ou
de
raccorder
un
lentretien
et
les
reparations
terminØs
et
avant
de
faire
dØmarrer
le
moteur.
LES
ETINCELLES
peuventfaire
EXPLOSER
LE
GAZ
DES
BATTERIES;
LELECTROLYTE
peut
brler
Ia
peau
et
les
yeux.
2.
3.
Arrºter
le
moteur
avant
de
brancher
ou
de
dØbrancher
les
cables
de
Ia
battene.
Ne
pas
faire
des
Øtincelles
avec
es
outils
quand
on
travaille
sur
une
Les
batteries
contiennent
un
produit
acide
et
degagent
des
vapeurs
explosives.
4.
battene.
Ne
pas
utiliser
Ia
source
de
courant
de
soudage
pour
charger
les
batteries
ou
pour
faire
dØmarrer
un
vØhicule.
1.
Toujours
p
orter
un
Øcran
facial
quand
on
travaille
sur
une
batterie.
5.
Ne
pas
intervertir
Ia
polarite
des
batteries.
~.
~
LA
VAPEUR
ET
LE
LIQUIDE
DE
REFROIDISSEMENT
BRULANT
SOUS
PRESSION
peuvent
brQler
Ia
peau
et
~es
yeux.
II
vaut
mieux
verifier
le
niveau
du
Iiquide
de
refroidissement
quand
le
moteur
est
froid
atm
dØviter
les
brUlures.
1.
2.
Si
Ion
doit
verifier
le
niveau
quand
le
moteur
est
chaud,
suivre
les
Øtapes2et3.
Porter
des
lunettes
de
sØcuntØ
et
des
gants
etplacerun
chiffon
surte
bouchon.
Tourner
lentement
le
bouchon
et
laisser
Ia
pression
sØchapper
lentement
avant
denlever
complŁtement
le
bouchon.
3.
srl.1.1
2/94
EMF
INFORMATION
TABLE
OF
CONTENTS
SECTION
1
SAFETY
INFORMATION
SECTION
2
SPECIFICATIONS
SECTION
3
INSTALLATION
3-1.
Equipment
Connection
Diagram
3-2.
Installing
Swivel
Into
Pipe
Post
3-3.
Installing
Boom
And
Reel
Support
3-4.
Installing
Wire
Guide
Extension
3-5.
Wire
Guide
And
Drive
Roll
Installation
3-6.
Welding
Gun
Connections
3-7.
Wire
Feed
Motor
And
Gas
Control
Connections
3-8.
Control
Connections
3-9.
Shielding
Gas
And
Weld
Cable
Connections
3-10.
Removing
Safety
Collar
And
Adjusting
Boom
3-11.
Welding
Wire
Installation
3-12.
Motor
Start
Control
3-13.
Threading
Welding
Wire
SECTION
4-
GLOSSARY
12
SECTION
5-
OPERATION
5-1.
Front
Panel
Controls
5-2.
Side
Panel
Controls
5-3.
Rear
Panel
Controls
5-4.
Setting
Switches
On
450
Ampere
Inverter
Model
Welding
Power
Source
SECTION
6-STEPPING
THROUGH
THE
MICROPROCESSOR
CONTROLS
6-1.
Front
Panel
Microprocessor
Controls
6-2.
Side
Panel
Microprocessor
Push
Buttons
NOTE
~
Considerations
About
Welding
And
The
Effects
Of
Low
Frequency
Electric
And
___________________
Magnetic
Fields
The
following
is
a
quotation
from
the
General
Conclusions
Section
of
the
U.S.
Congress,
Office
of
Technology
Assessment,
Biological
Effects
of
Power
Frequency
Electric
&
Magnetic
Fields
Background
Paper~
OTA-BP-E-53
(Washington,
DC:
U.S.
Government
Printing
Office,
May
1989):.
.
.
there
is
now
a
very
large
volume
of
scientific
findings
based
on
experiments
at
the
cellularlevel
and
from
studies
with
animals
and
people
which
clearly
establish
that
low
frequency
magnetic
fields
can
interact
with,
and
produce
changes
in,
biological
systems.
While
most
of
this
work
is
of
very
high
quality,
the
results
are
complex.
Current
scientific
understanding
does
not
yet
allow
us
to
interpret
the
evidence
in
a
single
coherent
framework.
Even
more
frustrating,
it
does
not
yet
allow
us
to
draw
definite
conclusions
about
questions
of
possible
risk
or
to
offer
clear
science-based
advice
on
strategies
to
minimize
or
avoid
potential
risks.
To
reduce
magnetic
fields
in
the
workplace,
use
the
following
procedures:
1.
Keep
cables
close
together
by
twisting
or
taping
them.
2.
Arrange
cables
to
one
side
and
away
from
the
operator.
3.
Do
not
coil
or
drape
cables
around
the
body.
4.
Keep
welding
power
source
and
cables
as
far
away
as
practical.
5.
Connect
work
clamp
to
workpiece
as
close
to
the
weld
as
possible.
About
Pacemakers:
The
above
procedures
are
among
those
also
normally
recommended
for
pacemaker
wearers.
Consult
your
doctor
for
complete
information.
modlO.1
4/93
2
2
3
3
4
4
5
6
6
7
8
9
10
10
14
15
17
17
18
19
19
21
SECTION
7-
STANDARD
PULSE
WELDING
PROGRAMS
24
OM-1
58SF-
5195
SECTION
8
GETTING
STARTED
.
32
8-1.
Welding
With
Only
Front
Panel
Controls
33
8-2.
Setting
Sequence
Pulse
Welding
Parameters
On
Side
Panel
Display
34
SECTION
9
TEACHING
A
PULSE
WELDING
PROGRAM
38
9-1.
Pulse
Waveform
Explained
38
9-2.
Teach
Points
Explained
39
9-3.
Teaching
A
Pulse
Welding
Program
40
9-4.
Changing
To
Adaptive
Pulse
Welding
43
SECTION
10-
TEACHING
A
MIG
WELDING
PROGRAM
44
10-1.
Changing
To
MIG
Welding
44
10-2.
Setting
Sequence
MIG
Welding
Parameters
On
Side
Panel
Display
45
SECTION
11
SETTING
DUAL
SCHEDULE
PARAMETERS
48
SECTION
12-
USING
THE
OPTIONAL
DATA
CARD
49
12-1.
Installing
Data
Card
49
12-2.
Using
The
Data
Card
49
SECTION
13SETUP
53
13-1.
Setup
Flow
Chart
53
13-2.
Using
Setup
Displays
54
13-3.
Selecting
Process
Capability
54
13-4.
Selecting
Welding
Power
Source
Range
55
13-5.
Selecting
Security
Lock
56
13-6.
Selecting
Or
Changing
Access
Code
57
13-7.
Selecting
Voltage
Correction
58
13-8.
Selecting
Voltage
Sensing
Method
58
13-9.
Selecting
Regular
Or
Hot
Arc
Start
59
13-10.
Selecting
Type
Of
Dual
Schedule
Switch
59
13-11.
Selecting
Trigger
Program
Select
60
13-12.
Selecting
Remote
Increase/Decrease
Capability
61
13-13.
Resetting
Arc
Time
61
13-14.
Using
Self
Test
62
13-15.
Selecting
Units
For
Wire
Feed
Speed
And
Motor
Type
63
13-16.
Selecting
Bench
Or
Boom
Model
Type
63
13-17.
Resetting
Memory
64
13-18.
Selecting
Arc
Start/Volt
Sense
Shutdown
64
13-19.
Selecting
Program
Name
Feature
65
13-20.
Software
Version
Number
65
SECTION
14-
MAINTENANCE
&
TROUBLESHOOTING
66
14-1.
Routine
Maintenance
66
14-2.
Replacing
The
Hub
Assembly
67
14-3.
Overload
Protection
67
14-4.
Error
Displays
68
14-5.
Troubleshooting
69
SECTION
15-
ELECTRICAL
DIAGRAMS
70
SECTION
16
PARTS
LIST
74
Figure
16-1.
Main
Assembly
74
Figure
16-2.
Control
Box
76
Figure
16-3.
Support,
Hub
&
Reel
79
Figure
16-4.
Drive
Assembly,
Wire
80
Figure
16-5.
Boom
Assembly
82
Table
16-1.
Drive
Roll
&
Wire
Guide
Kits
84
SECTION
1
-
SAFETY
INFORMATION
modl.1
2/93
1
Safety
Alert
Symbol
2
Signal
Word
WARNING
means
possible
death
or
serious
injury
can
happen.
CAUTION
means
possible
minor
injury
or
equipment
damage
can
happen.
3
Statement
Of
Hazard
And
Result
4
Safety
Instructions
To
Avoid
Hazard
5
Hazard
Symbol
(If
Available)
6
Safety
Banner
Read
safety
blocks
for
each
sym
bol
shown.
7
NOTE
Special
instructions
for
best
oper
ation
not
related
to
safety.
Figure
1-1.
Safety
Information
SECTION
2-SPECIFICATIONS
Table
2-1.
Wire
Feeder
Specification
Description
Type
Of
Input
Power
Power
Source
From
Welding
Single-Phase
24
Volts
AC,
10
Amperes,
50/60
Hertz
Maximum
Weld
Circu
it
Rating
100
Volts,
750
Amperes,
100%
Duty
Cycle
Welding
Power
Sour
ce
Type
Constant
Voltage
(CV)
DC,
With Contactor
For
GMAW
Welding
Constant
Current
(CC)
DC,
With
Contactor
For
GMAW-P
Welding
Wire
Feed
Speed
Range
Standard:
50
To
780
ipm
(1.3
To
19.8
mpm)
High
Speed:
92 To
1435
ipm
(2.3
To
36.5
mpm)
Wire
Diameter
Range
.023
To
1/8
in
(0.6
To
3.2
mm)
Welding
Process
Gas
Metal
Arc
(GMAW),
Gas
Metal
Arc
-
Pulse
(GMAW-P),
Flux
Cored
Arc
Welding
(FCAW)
Input
Power
Cord
Maximum
Height
Wi
lOft
(3.1
m)
12
ft
(3.7
m)
Boom
16
ft
(4.9
m)
Boom
th
4
ft
(1.2
m)
Post
17
ft
(5.2
m)
21
ft
(6.4
m)
Weight
Net:
160
lb
(73
kg);
Ship:
280
lb
(127
kg)
Net:
210
lb
(95
kg);
Ship:
350
lb
(159
kg)
Vertical
Lift
Of
Boom
Horizontal
To
60
Above
Horizontal
Horizontal
To
60
Above
Horizontal
mese
are
the wire
feed
speed
ranges
while
GMAW
welding.
While
Pulse
welding,
the
wire
feed
speed
ranges
may
be
more
limited
(see
Section
9).
OM-1
586
Page
1
Read
all
safety
messages
throughout
this
manual.
Obey
all
safety
messages
to
avoid
injury.
Learn
the
meaning
of
WARNING
and
CAUTION.
2
\
P!AI.1;1~II~e~U
2
\
a
CAUTION
ELECTRIC
SHOCK
can
kiII.~
MOVING
PARTS
can
injure.
I
Do
not
touch
live
electrical
parts.
I~IIII~I~,.
Keep
away
from
moving
parts.
I
Keep
all
panels
and
covers
closed
I
Disconnect
input
power
before
L#u~
installing
or
servicing.
when
operating.
I
/
5
6
~
~
~
READ
SAFETY
BLOCKS
at start
of
Section
3-1
before
proceeding.
NOTE
L~
Turn
Off
switch
when
using
high
frequency
SECTION
3-
INSTALLATION
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Off
wire
feederand
welding
powersource,
and
disconnect
input
power
before
making
connections.
The
welding
wire,
drive
rolls,
drive
assembly,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live
when
welding
or
feeding
wire
using
gun
trigger.
Have
only
qualified
persons
install
this
unit.
wtwamg.1
2/93
3-1.
Equipment
Connection
Diagram
a
WARNING
CYLINDERS
can
explode
if
damaged.
Keep
cylinders
away
from
welding
and
other
electrical
circuits.
Never
touch
cylinder
with
welding
electrode.
Always
secure
cylinder
to
running
gear,
wall,
or
other
stationary
support.
!
HOT
SURFACES
can
burn
skin.
Allow
gun
to
cool
before
touching.
Figure
3-1.
Typical
System
Connections
OM-1586
Page
2
3-2.
Installing
Swivel
Into
Pipe
Post
a
WARNING
I.
RELEASE
OF
SPRING
PRESSURE
WITHOUT
BOOM
ATFACHED
can
cause
serious
personal
injury.
Do
not
remove
safety
collar
until
instructed
to
do
so.
FALLING
BOOM
can
cause
serious
personal
injury
and
equipment
damage.
Securely
mount
pipe
post
to
base
that
can
support
weight
of
unit
with
boom
in
horizontal
position.
Use
proper
equipment
for
lifting
swivel
and
boom
into
place.
3-3.
Installing
Boom
And
Reel
Support
READ
SAFETY
BLOCKS
at
start
of
Section
3-2
before
proceeding.
.
5
4
2
1
Tools
Needed:
~::~=~
3/4
in
1
Swingpak
Base
or
CBC
Cart
2
Pipe
Post
With
Base
3
Steel
Bolt
Secure
as
shown
using
as
a
mini
mum
1/2
in
diameter
SAE
grade
5
steel
bolts.
4
Swivel
Assembly
Insert
into
pipe
post.
Lubricate
swivel.
5
Safety
Collar
Do
not
remove
until
instructed
to.
ST-152
268
Figure
3-2.
Swivel
Installation
3
4
1
Swivel
Plates
2
Yoke
Remove
hardware
from
swivel
plates
and
yoke.
3
Boom
Set
boom
into
swivel
as
shown.
4
Yoke
Pin
Install
pin
through
yoke.
Install
cot
ter
pin
and
spread
ends.
5
Bolt
Install
bolt,
tighten
hardware,
and
back
bolt
off
one
half
turn.
6
Locking
Knob
Install
locking
knob
but
do
not
tighten.
7
ReelSupport
Tools
Needed:
Install
reel
support.
~
3/8,3/4
in
ST-142
596-C
2
Figure
3-3.
Boom
Installation
OM-1
586
Page
3
3-4.
Installing
Wire
Guide
Extension
Figure
3-4.
Wire
Guide
Extension
Installation
3-5.
Wire
Guide
And
Drive
Roll
Installation
£~
WARNING
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Off
wire
feeder
and
welding
power
source,
and
disconnect
input
power
before
inspecting
or
installing.
Figure
3-5.
Wire
Guide
Installation
A.
Wire
Guide
Installation
4
1
Wire
Guide
Fitting
2
Bolt
3
Monocoil
Liner
4
Wire
Guide
Extension
Tighten
bolt
to
secure
liner
in
wire
guide
fitting.
Do
not
overtighten
bolt
and
crush
liner.
Tools
Needed:
CII~]===n
3/8
in
ST-152
323
.
.
wfwaml.1
2/93
When
changing
wire
size
or
type,
check
guide
size
(see
Table
16-1).
1
Drive
Rolls
Remove
drive
rolls
before
install
ing
wire
guides
(see
Figure
3-6).
2
Wire
Guide
Securing
Screws
Loosen
wire
guide
screws.
3
Inlet
Wire
Guide
4
Intermediate
Wire
Guide
Insert
intermediate
guide
until
flange
on
guide
rests
against
cast
ing,
and
secure
with
guide
screw.
Install
drive
rolls
(see
Figure
3-6).
Ref.
ST-137
391-F
/
ST-142
597-A
Tools
Needed:
OM-1
586
Page
4
B.
Drive
Roll
Installation
Figure
3-6.
Drive
Roll
Installation
3-6.
Welding
Gun
Connections
a
WARNING
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Off
wire
feeder
and
welding
power
source,
and
disconnect
input
power
before
inspecting
or
installing.
wfwaml.1
2193
1
Drive
Assembly
Cover
2
Gun
Securing
Knob
3
Gun
Connector
Loosen
securing
knob.
Insert
gun
connector
until
it
bottoms
against
drive
assembly.
Tighten
knob.
4
Gun
Trigger
Plug
5
Gun
Trigger
Receptacle
Insert
plug
into
free-hanging
recep
tacle
and
tighten
threaded
collar.
6
Trigger
Cord
7
Trigger
Plug
8
Weld
Control
Trigger
Receptacle
Insert
plug
into
receptacle
and
tighten
threaded
collar.
4
~
When
changing
wire size
or
type,
check
drive
roll
size
(see
Table
16-1).
1
Spring
Shaft
Carrier
2
Drive
Roll
Nut
3
Drive
Roll
Carrier
Turn
all
nuts
one
click
until
lobes
of
nut
line
up
with
lobes
of
drive
roll
carrier.
4
Drive
Roll
Slide
drive
rolls
onto
drive
roll
carri
ers.
Turn
nut
one
click.
5
Drive
Assembly
Cover
Close
cover.
ST-i
42
597-A
2 3
2
4
3
6
Figure
3-7.
Gun
And
Trigger
Lead
Connections
Ret
ST-153
072/
ST-152
321
/
Ref.
ST-157
434
OM-1586
Page
5
3-7.
Wire
Feed
Motor
And
Gas
Control
Connections
3-8.
Control
Connections
Table
3-1.
Remote
17
Socket
Information
.
REMOTE
17
Socket*
Socket
Information
E.
/
~
C
G
CCICV
select;
+13
to
+24
volts
dc
is
CV,
0
volts
dc
is
CC.
Arc
control/inductance
control;
0
to
+10
volts
dc.
E
M
Actual
weld
current
output
signal;
+1
volt
dc
is
100
amps.
Actual
weld
voltage
output
signal;
+1
volt
dc
is
10
volts
dc.
F
H
Current
feedback
from
welding
power
source;
0
to
+10
volts
dc,
1
volt
per
100
amperes.
Voltage
feedback
from
welding
power
source;
0
to
+10
volts
dc,
1
volt
per
10
arc
volts.
*The
remaining
sockets
are
not
used.
OM-1586
Page
6
1
Wire
Feed
Motor
And
Gas
Valve
Control
Receptacle
2
Plug
From
Boom
3
Cord
From
Boom
Insert
plug
from
boom
cord
into
re
ceptacle
on
rear
of
control,
and
tighten
threaded
collar.
ST-157
433-Al
Ref.
ST-157
434
Figure
3-8.
Boom
Connections
1
1
17
Socket
Receptacle
(See
Table
3-1).
2
Keyway
To
connect
interconnecting
cord
to
receptacle,
align
keyway,
insert
plug,
and
tighten
threaded
collar.
3
Weld
Current
Sensor
Recep
tacle
(For
Use
With
Field
Op
tion
Only)
4
35ft(10.6
m)
Voltage
Sens
ing
Lead
Connect
to
workpiece
to
read
arc
voltage
at
the
arc
when
welding
power
source
has
a
17-pin
connec
tion
(see
Figure
3-10).
5
Threaded
Collar
6
14-Pin
Plug
(See
Table
3-2).
To
connect
plug
to
matching
recep
lade
on
welding
power
source,
align
keyway,
insert
plug,
and
tight
en
threaded
collar.
ST-i
57
433-A/
Ref.
S-051
2
/
S-0003-A
/
S-0628
Figure
3-9.
Control
Connections
With
Pin
Information
.
Table
3-2.
Remote
14-Pin
Information
REMOTE
14
Pin*
Pin
Information
A
24voltsac.
OUTPUT
(CONTACTOR)
B
G
C
Contact
closure
to
A
completes
24
volts
ac
contactor
control
circuit.
Circuit
common
for
24
volts
ac
circuits.
+10
volts
dc
input
to
remote
control.
A
I~I
AMPERAGE
D
Remote
control
circuit
common.
IVY
VOLTAGE
E 0
to
+10
volts
dc
output
command
signal
from
feeder
voltage
control.
*The
remaining
pins
are
not
used.
3-9.
Shielding
Gas
And
Weld
Cable
Connections
AA
WARNING
C
YLINDERS
can
explode
if
damaged.
Keep
cylinders
away
from
welding
and
other
electrical
circuits.
-
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Turn
Oft
wire
feederand
welding
powersource,
and
Never
touch
cylinder
with
welding
electrode.
Always
secure
cylinder
to
running
gear,
wall,
or
disconnect
input
power
before
inspecting
or
installing.
other
stationary
support.
BUILDUP
OF
SHIELDING
GAS
can
harm
health
or
kill.
Shut
off
shielding
gas
supply
when
not
in
use.
~I
A.
Connecting
Weld
Cables
And
Gas
Hoses
The
weld
cable
and
shielding
gas
hose
extend
10
ft
(3
m)
from
the
boom.
Route
weld
cable
from
boom
through
reed
relay.
If
the
welding
power
source
or
gas
supply
are
further
from
the
boom,
extend
cable
or
hose
as
follows:
1
Weld
Cable
2
Insulated
Sleeving
Bolt
together
weld
cables
from
welding
power
source
and
boom.
Use
electrical
tape
and
insulated
sleeving
to
cover
connection.
3
Shielding
Gas
Hose
Connect
hose
to
gas
supply
or
ex
tension
hose.
The
hose
from
the
boom
has
5/8-18
right-hand
threads.
Tools
Needed:
~III~
5/8
in
ST-i
52
800-A
Figure
3-10.
Shielding
Gas
And
Weld
Cable
Connections
OM-1
586
Page
7
B.
Shielding
Gas
Connections
To
Regulator/Flowmeter
Figure
3-11.
Gas
Supply
Connections
1
Locking
Knob
Tighten
knob
to
prevent
boom
movement.
Loosen
knob
to
allow
boom
movement.
Change
knob
position
to
limit
upward
movement.
Pull
boom
down
slightly
and
re
move
safety
collar.
Boom
should
balance
in
any
position
from
hon
zontal
to
60
degrees
above
hon
zontal.
If
necessary,
adjust
boom
as
follows:
2
Threaded
Rod
3
Jam
Nut
Loosen
jam
nut
and
turn
threaded
rod
until
boom
balances.
Tighten
jam
nut.
Be
sure
several
full
threads
are
through
yoke
to
pre
3
vent
boom
falling.
4
Yoke
Retain
safety
collar
for
use
in
disas
sembling
or
moving
boom.
Ref.
ST-152 380-A
.
.2
4
6
5
Tools
Needed:
~=z~
5/8,
1-1/8
in
Obtain
gas
cylinder
and
chain
to
running
gear,
wall,
or
other
station
ary
support
so
cylinder
cannot
fall
and
break
off
valve.
1
Cap
2
Cylinder
Valve
Remove
cap,
stand
to
side
of
valve,
and
open
valve
slightly.
Gas
flow
blows
dust
and
dirt
from
valve.
Close
valve.
3
Cylinder
4
Regulator/Flowmeter
Install
so
face
is
vertical.
5
Gas
Hose
Connection
Fitting
has
5/8-18
right-hand
threads.
Obtain
and
install
gas
hose.
6
Flow
Adjust
2
Typical
flow
rate
is
20
cfh
(cubic
feet
per
hour).
Check
wire
manufactur
ers
recommended
flow
rate.
Make
sure
flow
adjust
is
closed
when
opening
cylinder
to
avoid
damage
to
the
flowmeter.
3
7
CO2
Adapter
8
0-Ring
Install
adapter
with
0-ring
between
regulator/flowmeter
and
CO2
cylinder.
ssb3.1
5/94-ST-158
697-A
Argon
Gas
CO2
Gas
3-10.
Removing
Safety
Collar
And
Adjusting
Boom
a
WARNING
I
.
RELEASEOF
SPRING
PRESSURE
FALLING
BOOM
can
cause
serious
WITHOUT
BOOM
ATTACHED
can
cause
serious
personal
injury.
personal
injury
and
Adjustment
rod
must
equipment
damage.
be
threaded
fully
through
Do
not
remove
safety
collar
until
instructed
to
do
so.
yoke.
1
Tools
Needed:
~r
1-1/8
in
2
I
Rod
Increasing
Spring
Pressure
For
A
Heavy
Gun
4
Figure
3-12.
Boom
Adjustments
2
OM-1
586
Page
8
3-11.
Welding
Wire
Installation
A.
Installation
Of
Spool-Type
Wire
Figure
3-13.
Installation
Of
Spool-Type
Wire
B.
Installation
Of
Optional
Wire
Reel
And
Reel
Type
Wire
1
Retaining
Ring
2
Wire
Spool
3
Hub
Remove
retaining
ring
and
slide
spool
onto
hub.
4
Hub
Pin
Turn
spool
until
hub
pin
fits
hole
in
spool.
Reinstall
retaining
ring.
E
ST-152
648-A
2
1
8
5
1
Retaining
Ring
2
Spanner
Nut
3
Lock
4
Wire
Retainer
5
Wire
Reel
6
Hub
7
Hub
Pin
8
Reel
Support
Remove
retaining
ring.
Pull
lock
and
turn.
Remove
spanner
nut,
wire
retainer,
and
wire
reel
from
hub.
Lay
wire
reel
assembly
on
flat
sur
face,
and
install
wire
as
shown.
Tighten
spanner
nut
until
lock
is
in
position
over
hole
in
wire
retainer.
Pull
lock
and
tum
to
insert
locking
pin
into
wire
retainer.
C
-
___
Wire
Installation
Slide
wire
reel
assembly
onto
hub,
and
tum
assembly
until
hub
pin
is
seated
in
hole
in
reel.
Reinstall
re
taining
ring.
Figure
3-14.
Installation
Of
Optional
Wire
Reel
And
Reel
Type
Wire
ST-143
478-A
/
ST-152
463
OM-1
586
Page
9
C.
Adjusting
Hub
Tension
Tools
Needed:
5/8
in
a
WARNING
Tools
Needed:
Non-Conductive
cI::I:I:=:11==:=lJ
1/4
in
2
.
.
Figure
3-16.
Motor
Start
Control
On
Motor
Control
Board
PCi
3-13.
Threading
Welding
Wire
a
WARNING
CYLINDERS
can
explode
if
damaged.
Keep
cylinders
away
from
welding
and
other
electrical
circuits.
Never
touch
cylinder
with
welding
electrode.
Always
secure
cylinder
to
running
gear,
wall,
or
other
stationary
support.
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
The
welding
wire,
drive
rolls,
drive
assembly,
and
all
metal
parts
touching
the
welding
wire
are
electrically
live
when
welding
or
feeding
wire
using
gun
trigger.
WELDING
WIRE
can
cause
puncture
wounds.
Do
not
press
gun
trigger
until
instructed
to
do
so.
Do
not
point
gun
toward
any
part
of
the
body,
other
people,
or
any
metal
when
threading
welding
wire.
HOT
SURFACES
can
burn
skin.
Allow
gun
to
cool
before
touching.
wfwarn2.i
/wfwam7.1
9/91
Turn
Oft
unit
and
welding
power
source.
1
Hex
Nut
2
Spool
Grasp
spool
in
one
hand
and
turn
while
using
a
wrench
to
adjust
hex
nut.
When
a
slight
force
is
needed
to
turn
spool,
tension
is
set.
ST-152
649
Figure
3-15.
Adjusting
Hub
Tension
3-12.
Motor
Start
Control
E
LECTRIC
SHOCK
can
kill.
STATIC
ELECTRICITY
Do
not
touch
live
electrical
parts.
on
circuit
boards.
TumOftwirefeederandweldingpowersource,and
Put
on
grounded
wrist
disconnect
input
power
before
inspecting
or
boards
or
parts.
installing.
ca
strap
n
damag
BEFORE
e
parts
handling
wfwami.r
2./93
To
change
wire
feed
starting
speed
proceed
as
follows:
Turn
Off
unit
and
welding
power
source.
Remove
wrapper.
1
Front
Panel
Remove
screw
from
upper
left
cor
ner,
and
open
hinged
front
panel.
2
Motor
Board
PCi
3
Motor
Start
Control
Poten
tiometer
R70
Rotate
potentiometer
clockwise
to
increase
time
it
takes
the
motor
to
ramp
up
to
speed.
Remove
protec
tive
white
rubber
cap
before
making
adjustment.
Adjust
poten
tiometer
R70
using
a
small
non-
conductive
screwdriver.
Close
and
secure
front
panel,
and
reinstall
wrapper.
ST-i
57480-A/
Ref.
SB-146
862-D
OM-1
586
Page
10
OFF
JOG
c~o
0
Push
wire
thru
guides
up
to
drive
rolls;
continue
to
hold
welding
wire.
Press
Jog
button
to
thread
welding
wire.
Press
Jog
button
until
drive
rolls
grab
wire.
Adjust
tension
until
wire
does
not
slip.
Indicator
is
for
reference
only.
-*
Feed
wire
to
check
drive
roll
pressure.
Adjust
knob
enough
to
prevent
slipping.
-~
Ref.
ST-157
432
/
Ref.
ST-i
50
9~
I
ST-i
53
073
I
Ref.
5~i57
432
Figure
3-17.
Threading
Welding
Wire
3
1
Wire
Spool/Reel
2
Wire
Tube
3
Pulley
4
Wire
Guides
5
Drive
Rolls
6
Jog
Button
7
Gun
Conduit
Cable
8
Pressure
Adjustment
Knob
9
Drive
Roll
Pressure
Indicator
Scale
Tools
Needed:
7
See
Figure
5-12
for
switch
positon
of
450
Ampere
Inverter
model
welding
power
source.
See
welding
power
source
Owners
Manual
for
other
models.
Hold
wire
tightly
to
keep
it
from
unraveling.
-~
Wire
Feeder
(see
Figure
5-9)
Welding
Power
Source
Set
switches.
Pull
and
hold
wire;
cut
off
end.
Manually
feed
wire
thru
tube,
over
pulley,
and
up
to
wire
inlet
guide.
Cut
off
wire.
Close
cover.
OM-1586
Page
11
SECTION
4-
GLOSSARY
When
the
adaptive
pulse
welding
process
is
selected,
the
unit
will
automatically
regulate
pulse
frequency
in
order
to
maintain
a
constant
arc
length,
regardless
of
change
in
welding
wire
stickout.
The
lower
of
the
two
current
levels
in
the
pulsing
waveform.
When
current
is
not
sensed,
wire
feeds
for
about
three
seconds
at
set
wire
feed
speed
and
then
automatically
opens
the
contactor
while
continuing
to
feed
wire
at
the
wire
jog
speed.
In
short
circuit
welding,
an
increase
in
inductance
will
decrease
the
number
of
short
circuit
metal
transfers
per
second
(provided
no
other
changes
are
made)
and
in
crease
the
arc-on
time.
The
increased
arc-on
time
makes
the
pool
more
fluid.
The
higher
of
the
two
current
levels
in
the
pulsing
waveform.
Number
of
peak
current
pulses
which
occur
in
one
second
of
time.
Duration
of
the
peak
current
level.
Term
used
to
represent
arc
length
adjustments
in
pulse
programs.
Trim
is
replaced
by
volts
in
MIG
programs.
Synergic
refers
to
the
units
ability
to
use
preprogrammed
pulse
parameters
in
order
to
determine
the
actual
pulse
settings
of
Peak
Amperage,
Background
Amperage,
Pulse
Frequency
and
Pulse
Width
at
any
specific
wire
feed
speed
setting.
The
following
is
a
list
of
terms
and
their
definitions
as
they
apply
to
this
wire
feeder:
General
Terms
Adaptive
Pulse
.
Background
Current
Cold
Wire
Jog
Inductance
Peak
Current
Pulses
Per
Second
(PPS
Or
Pulse
Frequency)
Pulse
Width
(Or
Peak
Time)
Trim
Synergic
Front
Panel
Terms
Display
Control
Knob
Digital
Display
Gas
Purge
Control
Parameter
Select
Button
Trigger
Hold
Control
Wire
Jog
Control
Side
Panel
Terms
Digital
Display
Dual
Schedule
0M-1586
Page
12
Is
used
for
all
adjustable
front
panel
displays.
2-line
by
16-character
liquid
crystal
display
with
built-in
LED
backlight.
Allows
the
gas
line
and
gun
to
be
purged
without
energizing
the
wire
feeder.
Is
used
to
select
a
variety
of
parameters
that
can
be
set
on
the
front
panel
display.
When
selected,
allows
the
system
to
remain
energized
without
the
operator
having
to
hold
the
gun
trigger.
Allows
the
wire
to
feed
without
energizing
the
welding
power
source
contactor
and
gas
valve.
The
wire
jog
speed
is
independent
from
actual
wire
feed
speed,
and
is
displayed
on
the
front
panel.
4-line
by
20-character
liquid
crystal
display
with
built-in
LED
backlight.
Allows
two
weld
programs
to
be
linked
together
when
two
different
welding
condi
tions,
such
as
hotter
and
colder,
are
required
on
one
wire.
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Miller SS-64M SWINGARC Owner's manual

Category
Welding System
Type
Owner's manual
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