Reznor ADF Operating instructions
- Category
- Car kits
- Type
- Operating instructions
This manual is also suitable for
Reznor ADF is a powerful and versatile direct-fired heater, engineered to provide efficient and reliable heating solutions for a variety of industrial and commercial applications. Its advanced design incorporates electronic modulation technology, enabling precise temperature control and optimizing fuel efficiency. With its ability to operate on natural or LP gas, Reznor ADF offers flexible fuel options to suit your specific needs.
Reznor ADF is a powerful and versatile direct-fired heater, engineered to provide efficient and reliable heating solutions for a variety of industrial and commercial applications. Its advanced design incorporates electronic modulation technology, enabling precise temperature control and optimizing fuel efficiency. With its ability to operate on natural or LP gas, Reznor ADF offers flexible fuel options to suit your specific needs.
CP-AG30/31/32/35&AG33 Amplier Kits, P/N268300 R1, Page 1
Form CP-AG30/31/32/35&AG33 Amplier Kits (Version A)
Obsoletes CP-AG30/31/32/35&AG33 Amplier Kits
Replacement Parts
Applies to: Reznor Direct-Fired Equipment
with Electronic Modulation
Replacement Kit P/N 268301 for Maxitrol Amplier in Electronic Modulation
Option AG30, AG31, AG32, or AG35 AND Replacement Kit P/N 268302 for
Maxitrol Amplier in Electronic Modulation Option AG33
These replacement ampliers function the same as the original, but when replacing an
older amplier, there are different installation and wiring requirements.
Application and
Components
Kit Use this kit to replace: Kit Components
P/N
268301
Amplier P/N 148590, Model A1014U or A1014L,
or amplier P/N 86976, Model A1014, in Electronic
Modulation Option AG30, AG31, AG32, or AG35.
Amplier, P/N 148590, A1014R
(10) Wire Terminals, P/N 1350
P/N
268302
Amplier P/N 86989, 119616, 157915, or 194159
in Electronic Modulation Option AG33.
Amplier, P/N 268274, A1044U
(2) Screws, P/N 38529
(10) Wire Terminals, P/N 142860
Instructions
1. Turn off the gas and disconnect the power.
2. Locate the amplier being replaced. Mark and disconnect the wires from the
amplier. If installing Kit P/N 268302, make note of the temperature settings.
Remove the amplier.
3. Follow the appropriate instructions to install the replacement amplier:
If installing Kit P/N 268301 which replaces amplier Model A1014U or A1014L
(also P/N 148590) and amplier Model A1014, refer to DIAGRAM 1 below.
a) Attach the replacement amplier with the screws supplied.
b) Locate all of the disconnected amplier wires (Step 2). Attach the “fork”
terminals in the kit to all wires (replacing any existing terminals). Refer to
replacement amplier section of DIAGRAM 1 and connect the wires.
c) On the upper left corner of the replacement amplier, nd two recessed dip
switches. Set the dips switches to the positions shown in DIAGRAM 1.
P/N
148590,
Maxitrol
Model
A1014R
P/N 268274,
Maxitrol
Model
A1044U
(cover
removed)
43
42
3
TEMP SELECTOR
TS114 TEMP. SENSOR
2 1
BL
8 1
A1014R AMPLIFIER
BK
2
1
3
W
2
O
4
3
TD114
Y
BR
M/R VALVE
R
5
R
6 7
INTREGAL
NONE
REMOTE
LFSTSELECTOR
10 SEC.
2
43
42
TEMP SELECTOR
3
BK
TS114 TEMP. SENSOR
BL
2 1
43
BL
BK
42
BL
8 1
BK
2
1
3
W
2
O
4
3
TD114
Y
BR
M/R VALVE
R
5
R
6 7
2
P/N 148590, A1014U or A1014L
P/N 86976, A1014
REPLACEMENT
Amplifier,
P/N 148590,
A1014R
Dip Switches
DIAGRAM 1 - applies to
replacement amplier in
electronic modulation
Options AG30, AG31,
AG32, and AG35
If installing Kit P/N 268302 which replaces amplier P/N 86989, 119616, 157915,
or 194159, refer to DIAGRAM 2, page 2.
a) The temperature range on the amplier dials must match the temperature
range of the sensor. The Model A1044U replacement amplier (P/N 268274) is
Section applies only
to Kit P/N 268301
NOTE: When Step 3 is
completed, continue to
Steps 4 & 5 on page 2.
Section applies only
to Kit P/N 268302
CP-AG30/31/32/35&AG33 Amplier Kits, P/N268300, Page 2
www.ReznorHVAC.com; (800) 695-1901
©2014 Reznor LLC, All rights reserved.
Trademark Notes: Reznor
®
is registered in at least the United States.
All other trademarks are the property of their respective owners.
04/14 (Serial No. Date Code BNE) Form CP-AG30/31/32/35&AG33 Amplier Kits (Ver A)
DIAGRAM 2 - applies to
replacement amplier in
electronic modulation
Option AG33
43
42
TEMP SELECTOR
BL
8 4
BK
5 1 32
T244
Y
BR
M/R VALVE
R
6
R
7 9
1
W
32
O
R
A1044U AMPLIFIER
TS144E TEMP. SENSOR
(SET JUMPER
J5
@ 20 SEC)
2
REPLACEMENT
Amplifier,
Model A1044U,
P/N 268274
43
42
TEMP SELECTOR
BL
8 4
BK
5 1 32
T244
Y
BR
M/R VALVE
R
6
R
7 9
1
W
32
O
R
A1044CL AMPLIFIER (USED ON ADFH ONLY) or A1044EL AMPLIFIER
TS144C TEMP. SENSOR - USED ON ADFH ONLY
TS144E TEMP. SENSOR
2
A1044EL or A1044CL Amplifier
17
BL
18
BK
MR VALVE
R R
R
R
T
H
H
T
H
L
1
A
L
R
M
1
M
V
FP
V S
APS
IGNITION SYSTEM
GND
IGN
FLAME
SENSOR
HOT SURFACE
IGNITOR
W
W
7
BRBR
7
BR
7
SELECTRASTAT
TS144E TEMP SENSOR (PN 119617)
2
1
4
1
W
5 1 3
Y
3
AMPLIFIER A1044E (PN 119616) or A1044 (P/N 86989)
2
O
2 6 7 98
MV2
BK
BK
A1044 or A1044E Amplifier
“J5”
Instructions - Step 3 (cont’d)
4. When installation is complete, close the cabinet. Turn on the electric; turn on the
gas; and check for proper operation.
5. Keep this form for future reference.
adaptable to work with sensor
Models TS144, TS144C, and
TS144E. Check the model number
displayed on the sensor and follow
the instructions that apply.
Sensor TS144 - No change
required.
Sensor TS144C - Change the “Min”
label to 20° - 60°.
Sensor TS144E - Change the “Min”
label to 20° - 60° and the “Max”
label to 60° - 120°.
Find the labels included with the
amplier and select the one or two
that will be needed. Do not remove
the existing dial label but be sure
that it is clean and dry. Remove
the adhesive backing and carefully
slide the replacement label under
the temperature pointer. Line up
with the center leg and adhere the
label.
Temperature Dials on Model
A1044U Amplier
b) Position the mounting rail for
the new amplier over the same
area where the old amplier was
mounted. Mark the two mounting
holes. Drill 7/64” pilot holes. Attach
the rail using the screws provided.
Carefully attach the amplier to the
mounting rail.
c) Locate all of the disconnected
amplier wires (Step 2) and cut
off their terminals. Replace with
the insulated terminals in the kit.
Refer to replacement amplier in
DIAGRAM 2 and connect the wires.
d) In the center on the lower
portion of the amplier, locate
“J5”. Move the jumper to the 20
second position as shown on the
replacement amplier in
DIAGRAM 2.
Set the dials to the temperature
settings of the removed amplier.
Install the amplier cover.
Section applies only to Kit P/N 268302 (cont’d)
Steps 4 & 5 apply to
ALL Replacements
- both Kit P/N 268301
and Kit P/N 268302
-
1
-
2
Reznor ADF Operating instructions
- Category
- Car kits
- Type
- Operating instructions
- This manual is also suitable for
Reznor ADF is a powerful and versatile direct-fired heater, engineered to provide efficient and reliable heating solutions for a variety of industrial and commercial applications. Its advanced design incorporates electronic modulation technology, enabling precise temperature control and optimizing fuel efficiency. With its ability to operate on natural or LP gas, Reznor ADF offers flexible fuel options to suit your specific needs.
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