AutoJet Zone Control Panels Owner's manual

Brand: AutoJet

Model: Zone Control Panels

Category: Power fine-spray systems

Type: Owner's manual

Zone Control Panels

OWNER’S MANUAL

ML00ZONINGBOX

spray.com

Preface ······················································································································································· 3 
1 Important ······················································································································································ 3 
2 How To Use This Manual ······························································································································ 3 
Safety ························································································································································ 3 
1 General Safety Informaon ·························································································································· 3 
2 Unpacking The System ·································································································································· 4 
Panel Overviews········································································································································· 5 
Manual Switch Panel ·································································································································· 6 
Digital Zoning Panel ···································································································································· 8 
Digital Zoning Panel With Timing ·············································································································· 10 
Screen Operaon (Example) ····················································································································· 13 
Addional Spare Parts ······························································································································ 14 
 
TABLE OF CONTENTS 

1.1 IMPORTANT

The Zone Control Panels and all components are produced, tested, and checked at the factory. This system can be

dangerous if used incorrectly. Read this manual carefully and pay special aenon to any safety instrucons.

Operators must always follow the general safety instrucons in the working area and aim to prevent accidents.

The manufacturer reserves the right to make changes in standard construcon without prior nocaon.

Images and diagrams in this manual may not be exact representaons of your system and/or conguraon.

1.2 HOW TO USE THIS MANUAL

This manual is intended to be a source of informaon for the operators and/or technicians who may be installing,

interacng with, or servicing/maintaining Spraying Systems Co.® systems and components.

This manual contains important safety warnings, installaon instrucons, operang instrucons, troubleshoong,

and maintenance informaon.

ICONS

WARNING: The user can be seriously injured, damage their health and/or damage the system.

CAUTION: Product, process, or environment can be damaged or be in danger if the instrucons

are not followed correctly.

ATTENTION: Supplementary informaon for the user that draws aenon to possible problems.

SECTION 1

PREFACE

SECTION 2

SAFETY

2.1 GENERAL SAFETY INFORMATION

READ AND FOLLOW INSTRUCTIONS

All safety related operang instrucons should be read before the system is operated. Follow all operang instruc-

ons.

SERVICING

Do not aempt to service this system unless you have been trained or authorized to conduct repairs. Only authorized

and qualied service personnel should aempt to service this system. Service by unauthorized personnel will void all

warranes.

WARNING: Before performing any maintenance, make sure electrical power is o and any air/liquid

pressure is bled from the system.

REPLACEMENT PARTS

This system has been designed with components that work together to provide the best system performance. When

replacement parts are required, only Spraying Systems Co.® recommended components should be used to maintain

proper system operaon and electrical and pneumac safety. The use of any unauthorized replacement parts will void

any warranes.

UNINTENDED USE

Use of Spraying Systems Co.® equipment in ways other than those described in the documentaon supplied with

the equipment may result in injury to persons or damage to property. Examples of unintended use of equipment:

• Using incompable materials

• Making unauthorized modicaons

• Removing or bypassing safety guards or interlocks

• Using incompable or damaged parts

• Using unapproved auxiliary equipment

• Operang equipment in excess of maximum rangs

REGULATIONS AND APPROVALS

Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for

Spraying Systems Co. equipment will be voided if instrucons for installaon, operaon, and service are not followed.

All phases of equipment installaon must comply with federal, state, and local codes.

PERSONAL PROTECTIVE EQUIPMENT

Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potenally

hazardous environments and chemicals. This safety equipment includes, but is not limited to, the following:

• Protecve hat

• Safety glasses or face shield

• Chemical-resistant or safety gloves and apron

• Long sleeve shirt and long pants

Users of this product should never place themselves in the path of the resulng spray. Users should consult and follow

the recommendaons of the Safety Data Sheet (SDS) of any chemical or uid sprayed using this system.

PRESSURIZED SYSTEMS

It is important to recognize proper safety precauons when using a pressurized spray system. When dealing with

pressure applicaons, the system pressure should never exceed the lowest rated component. Always know your

system and all component capabilies, maximum pressures, and ow rates.

WARNING: Fluids under pressure can penetrate skin and cause severe injury.

ATTENTION: Always remember to carefully read the chemical manufacturer's labels, follow SDS and

all direcons.

WARNING OF SHOCK HAZARD

To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact

Spraying Systems Co.® at 1-866-321-2250.

WARNING: Plug panels into A GFCI outlet.

WARNING: To prevent injury, avoid contact with potenally hot parts. Components can cause severe

burns. Do not aim the spray at any person or part of the body. Do not place any part of your body in

the spray paern.

2.2 UNPACKING THE SYSTEM

The system components come carefully packaged to protect them from damage. Use cauon when opening the

packaging. The packaging will contain all parts needed to install the system. Parts of the unit may be wrapped in

bubble wrap. Remove all of the packaging material wrapping the system. Once unpacked and removed the from the

packaging, the system is ready for installaon and connecon.

CAUTION: The packaging may contain exposed cables, hoses, or other components. Always exercise

cauon when opening boxes to avoid accidental damage or slicing of various components.

SECTION 3

PANEL OVERVIEWS

This manual covers the (3) Zoning Panels for Spraying Systems Co.; the manual, digital, and digital with ming.

Please go to the desired Zoning Panel secon that was ordered for complete instrucons.

* Total number of nozzles used is limited by SCS Series Spray Control Panel driver capacity.

Manual Zone Control Panel Digital Zone Control Panel Digital Zone Control Panel With Timing

SCS Spray Control

Panel Compability

1000+, 1750+, 2150+ 1000+, 1750+, 2150+ 1750+, 2150+

Dimensions 14” L x 5.2” W x 5” D 15.5” L x 12.6” W x 7” D 15.5” L x 12.6” W x 7” D

Power Require-

ments

SCS Series Spray Control

Panel

120VAC, 15A US Plug 120VAC, 15A US Plug

Enclosure Material Stainless Steel Stainless Steel Stainless Steel

Juncon Panel N/A 1 External Panel 2 External Panels

Plug and Spray

Compable

✓ ✓ ✓

Timing Modes

Available x x ✓

Max # of Zones* 8 8 8

Number of Nozzles

per zone*

6 6 6

SECTION 4

MANUAL SWITCH PANEL

This panel allows up to eight spray zones to be used. One push-buon switch controls each zone and consist of mul-

ple nozzles. The total number of nozzles are determined by the driver capacity in the SCS series spray control panel

chosen in the system conguraon.

Specicaons:

• Stainless steel illuminated switch buons (nozzle zones)

• Plug and Spray — Input only

• Max. number of zones: 8

• Output ying leads/cord grips

• Nozzle cables to be trimmed to appropriate length in the eld.

• Dimensions: 12” L x 4.3” W x 4.6” D

• Mounng Dimensions: 10.24” L x 2.4” W

• Toggle specic zones ON/OFF if needed for mulple applicaons or sheet widths.

• Has the ability to turn ON/OFF individual nozzles or groups of nozzles per individual zone.

INSIDE THE MANUAL ZONING PANEL

• Zone jumpers can be interchanged to allow for more nozzles as needed.

• 2 Terminal blocks per zone is standard in the kit unless otherwise listed.

• Up to 16 nozzles per zone.

• One blue and one brown wire per nozzle. One blue wire

goes into the PWM– and one brown goes to a zone PWM+.

Plasc Cord Grip

Threaded Hole Plug

Zone buons

on panel box

Top

Zone 8

Zone 7

Zone 6

Zone 5

Zone 4

Zone 3

Zone 2

Zone 1

Boom

SPARE PARTS LIST

Descripon Part Number

Pre-cut/ labeled - Switch buon, 22mm Stainless Steel Push buon. SW00T22372_AP00

Input signal cable—Cable. straight, M12 male x M12 female, 5-wire, 5 meter. WR001518449

Plasc Submersible Cord Grip, PG Threads, for 0.08"-0.24" Cord OD, PG-9 Knockout. CG0069915K112

Zoning terminal

blocks that match up

to the zoning buons

on the panel.

PWM– terminal

blocks that match

up to the nozzles in

the zones.

PWM+ Terminals

To SCS Series spray

control panel. Use

M12 Bulkhead

‘MAIN’ port

Spare Parts

Included:

Plugs, cord

grips, and

terminal

jumpers

SECTION 5

DIGITAL ZONING PANEL

This panel works in combinaon of an external control system. The panel accepts the acvaon signal and distributes

it to the appropriate nozzle zones.

The number of nozzles per zone is determined by the driver capacity in the SCS Series spray control panel chosen in

the system conguraon.

Provides Complete control over zoning conguraon via customer’s PLC.

SPECIFICATIONS:

• Max. number of zones: 8

• Provides complete control over zoning conguraon via customer's PLC

• Compable with SCS Series spray control panels: 1000+, 1750+ and 2150+

• Dimensions: 12.6”L x 7”W x 12.6”D

• Mounng Dimensions: 9.8” x 14.3” , 0.50” holes

• Plug and Spray — Input Only

• Stainless steel front switch on/o

• 10-conductor nozzle and sensor cable whips to the Noz-

zle juncon panel

• Common juncon panel used for nozzles

• External Juncon panel—10 cable whip

Com ‘TRIG’

Control Power Switch—

On (green) / O

Nozzle Juncon

Panel

Customer PLC / Trigger Sig-

nal Cable— 10- cable whip

10- cable whip—to

Nozzle Juncon Panel

To Spray Control

Panel— ‘MAIN’ Port

PANEL DIMENSIONS:

NOZZLE BLOCK JUNCTION PANEL WIRE COLORS

SPARE PARTS LIST

PWM-

Zone PWM+

Terminals

Not Used

Terminals

Signal cable from digital

zone control panel: nozzle

signal or sensor signal cable

Jumper

NOZZLE JUNCTION BLOCK:

Descripon Part Number

Switch buon, 22mm Stainless Steel Push buon SW00T22372

Module, Model 1022- 2 channel GUN switch, DIN rail mount CP-CMRLT1022-00

Power supply, 100-240V Wide Range Input, 50-60Hz, 24VDC out PY00ML30241

Zones Wire Colors

Zone 1 Red

Zone 2 Yellow

Zone 3 Green

Zone 4 Purple

Zone 5 Pink

Zone 6 Grey

Zone 7 Brown

Zone 8 Black

This panel oers the greatest operang exibility. Users can set the delay and spray mes for the nozzles in each zone,

ensuring that nozzles only spray when the target is in the proper posion. The number of nozzles per zone is deter-

mined by the driver capacity in the SCS Series spray control panel chosen in a system conguraon. Individual sensors

can be used to control ON/OFF of zones.

The nozzle juncon panel to be used only for digital zoning panels (with/without ming).

• Common juncon panel for both nozzles only and trigger sensors.

• No plug and spray on this version

SPECIFICATIONS:

• Max. number of zones: 8

• Sets ming values including: spray period and delay me

• Toggle specic zones ON/OFF if needed for mulple applicaons or sheet widths

• Power Requirement: 120VAC, 15A GFCI

• Dimensions: 12.6”L x 7”W x 12.6”D

• Mounng Dimensions: 9.8” x 14.3” , 0.50” holes

• Zone controls integrated into the HMI of the

1750+/2150+ panels

• Stainless steel frame

SECTION 6

DIGITAL ZONING PANEL WITH TIMING

Com ‘TRIG’

To Spray Control Panel—

‘MAIN’ Port

Control Power Switch—

On (green) / O

Sensor Juncon Panel

Nozzle Juncon Panel

To Spray Control

Panel— ‘MAIN’

Port

TRIGGER SENSOR JUNCTION BLOCK

INPUT SIDE OUTPUT SIDE

Jumper

Signal cable from digital

zone control panel: nozzle

signal or sensor signal cable

OV Terminals

24V Terminals

Zone Panel

Terminal Blocks

NOZZLE JUNCTION PANEL

INPUT SIDE OUTPUT SIDE

PWM–

Terminals

Zoning PWM+

Terminals

PANEL DIMENSIONS:

WIRE COLORS PER ZONE

Note: These wire colors pertain to both the trigger and nozzle juncon blocks.

SPARE PARTS LIST

Descripon Part Number

Switch buon, 22mm Stainless Steel Push buon SW00T22372

Module, Model 1022- 2 channel GUN switch, DIN rail mount CP-CMRLT1022-00

Power supply, 100-240V Wide Range Input, 50-60Hz, 24VDC out PY00ML30241

Zones Wire Colors

Zone 1 Red

Zone 2 Yellow

Zone 3 Green

Zone 4 Purple

Zone 5 Pink

Zone 6 Grey

Zone 7 Brown

Zone 8 Black

For the Digital Zoning Panel with Timing, these screens can be used as an example of what will be on your 2150+

Spray Control Panel HMI when the controller is turned on.

CONFIGURATION SCREEN:

• The Conguraon sengs will take you to the

Zone Timing sengs.

• Each zone can be changed and have dierent ming sengs.

• The eding curser can change the sengs and ming mode that can switch between Fixed Timing and Variable

Timing. The Start Delay and Spray Time can also be changed per zone on this screen.

• Depending on the Timing Mode it will either be Spray Time or Stop Delay.

TIMING AND SETUP SCREEN:

• Timing and Setup screen can toggle on and o each zone.

• The Input indicates whether a digital trigger has been received with the buon/laser trigger.

• The Output indicates if the nozzle status is ring or not.

• The Opons buon on the boom will bring you into the Zoning Timing Opons sengs.

• The Sensor Response Filter Time (mS) can be changed.

SECTION 7

SCREEN OPERATION (EXAMPLE)

Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior wrien per-

mission from Spraying Systems Co®. This revision supersedes all previous revisions. Every eort has been made to en-

sure that the informaon in this manual is accurate at the me of prinng.

However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes

without noce to any products described herein to improve reliability, funcon, or design. Other company and prod-

uct names may be trademarks of their respecve companies.

Warranty is one (1) year on non-wear parts from ship date. Wear items are covered for manufacturing defect only for

a period of one (1) year. Wear items include, but may not be limited to, Liquid pump and Liquid regulator. Seller war-

rants that its products will conform to and perform in accordance with the products’ specicaons.

Seller warrants that the products do not infringe upon any copyright, patent, or trademark.

THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT

LIMITED TO, THOSE CONCERNING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901

Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000

Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842

www.spray.com

Descripon Item Number

Connuous-Flex Data Communicaon Cable, Ten 20-Gauge Wires with PVC WR0020AWG10SHD

Cord, Electrical Power, 6 . long, with 120V plug, 3-conductor ying leads WR009706

Fuse, 2A, Time Delay Ceramic Fuse, MDA FU00MDA2

PLC, 8 IN, 6 OUT, ETHERNET, RS-232, RS-485 IA00C011DD1ED

Extension card, Input: 8-point, 24 VDC, sinking/sourcing, Output: 8-point IC00C16CDD1

SECTION 8

ADDITIONAL SPARE PARTS

AutoJet Zone Control Panels Owner's manual

Brand: AutoJet

Model: Zone Control Panels

Category: Power fine-spray systems

Type: Owner's manual

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AutoJet Zone Control Panels Owner's manual

AutoJet Zone Control Panels Owner's manual

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