Toro TITAN ZX5400 Zero-Turn-Radius Riding Mower User manual

FormNo.3394-243RevC

TITAN

®

ZX4800,ZX5400,or

ZX6000Zero-Turn-RadiusRiding

Mower

ModelNo.74861—SerialNo.315000001andUp

ModelNo.74862—SerialNo.315000001andUp

ModelNo.74863—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3394-243*C

Important:Thisengineisnotequippedwith

asparkarrestermufer.Itisaviolationof

CaliforniaPublicResourceCodeSection4442to

useoroperatetheengineonanyforest-covered,

brush-coverd,orgrasss-coveredland.Other

statesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

WARNING

Removingstandardoriginalequipmentparts

andaccessoriesmayalterthewarranty,

traction,andsafetyofthemachine.Failureto

useoriginalToropartscouldcauseserious

injuryordeath.Makingunauthorizedchanges

totheengine,fuelorventingsystem,may

violateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimited

to,tires,belts,blades,andfuelsystem

componentswithoriginalToroparts.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratorytestedby

theenginemanufacturerinaccordancewithSAE

J1995andratedtoJ2723.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,rotary-bladelawnmower

intendedtobeusedbyhomeownersinresidential

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawns.Itisnotdesignedforcutting

brush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g028111

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ToroRidingMowerSafety...................................6

SlopeIndicator...................................................7

SafetyandInstructionalDecals..........................8

ProductOverview...................................................13

Controls...........................................................14

Operation................................................................15

AddingFuel......................................................15

ThinkSafetyFirst..............................................17

TheSafetyInterlockSystem.............................17

UsingtheRolloverProtectionSystem

(ROPS).........................................................18

CheckingtheEngine-OilLevel..........................18

BreakinginaNewMachine..............................18

OperatingtheParkingBrake.............................19

OperatingtheThrottle.......................................19

OperatingtheChoke.........................................19

OperatingtheIgnitionSwitch............................19

StartingandStoppingtheEngine......................20

OperatingtheMowerBladeControlSwitch

(PTO)............................................................21

DrivingForwardorBackward............................22

StoppingtheMachine.......................................23

AdjustingtheHeight-of-Cut...............................23

AdjustingtheAnti-ScalpRollers........................24

PositioningtheSeat..........................................25

AdjustingtheMotionControlLevers..................25

PushingtheMachinebyHand..........................25

UsingtheSideDischarge.................................26

TransportingtheMachine.................................26

LoadingtheMachine........................................27

OperatingTips.................................................29

Maintenance...........................................................30

RecommendedMaintenanceSchedule(s)...........30

Pre-MaintenanceProcedures..............................31

RaisingtheSeat...............................................31

Lubrication..........................................................31

GreasingtheBearings......................................31

EngineMaintenance...........................................32

ServicingtheAirCleaner..................................32

ServicingtheEngineOil....................................33

ServicingtheSparkPlug...................................35

CleaningtheBlowerHousing............................36

FuelSystemMaintenance...................................37

ReplacingtheFuelFilter...................................37

ElectricalSystemMaintenance...........................38

ServicingtheBattery.........................................38

ServicingtheFuses..........................................39

DriveSystemMaintenance..................................40

CheckingtheTirePressure...............................40

HydraulicSystemMaintenance...........................41

CheckingtheHydraulicOilLevel......................41

ChangingtheHydraulicSystemFilterand

Oil.................................................................41

MowerDeckMaintenance....................................44

3

ServicingtheCuttingBlades.............................44

MowerDeckLeveling.......................................46

InspectingtheBelts..........................................48

ReplacingtheMowerBelt.................................48

RemovingtheMower........................................49

InstallingtheMowerDeck.................................50

ReplacingtheGrassDeector..........................51

Cleaning..............................................................52

WashingtheUndersideoftheMower................52

WasteDisposal.................................................53

Storage...................................................................53

CleaningandStorage.......................................53

Troubleshooting......................................................55

Schematics.............................................................57

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

Caution,Warning,orDanger-"personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grassor,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesotherthan

thesecouldprovedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

standardB71.4-2012.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglishitistheowner'sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeopleor

damagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,

safetyglassesandhearingprotection.Long

hair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobe

usedandremoveallobjectssuchasrocks,toys

andwirewhichcanbethrownbythemachine.

•Checkthatoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

4

properly.Donotoperateunlesstheyare

functioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfrom

holesandhiddenhazards.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.Onlystart

enginefromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthemachine'sstability.Use

cautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshield,orother

guardsnotsecurelyinplace.Besureallinterlocks

areattached,adjustedproperly,andfunctioning

properly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

parkingbrake(ifprovided),shutoffenginebefore

leavingtheoperator'spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopblades

ifnotmowing.

•Beawareofthemowerdischargedirectionand

donotpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

RolloverProtectionSystem

(ROPS)-UseandMaintenance

•DonotremovetheROPS.

•TheROPSisanintegralandeffectivesafety

device.KeeptheROPSonthemachineanduse

theseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleased

quicklyintheeventofanemergency.

•Checktheareatobemowedwherethereare

slopes,dropoffsorwater.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairor

revise.

•AnyalterationstoaROPSmustbeapprovedby

themanufacturer.

Safehandlingoffuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineis

extremelyammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlightsuchas

onawaterheateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

refuelitontheground.Ifthisisnotpossible,then

refuelsuchequipmentwithaportablecontainer,

ratherthanfromafueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothing

immediately.

•Neveroverllfueltank.Replacefuelcapand

tightensecurely.

5

Maintenanceandstorage

•Disengagedrives,setparkingbrake,stopengine

andremovekeyordisconnectspark-plugwire.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Clean

upoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstore

nearame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Settheparking

brake.Neverallowuntrainedpersonneltoservice

themachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovespark-plug

wirebeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.

Reconnectthepositiverstandnegativelast.

•Usecarewhencheckingblades.Wrapthe

blade(s)orwearthickly-paddedgloves,anduse

cautionwhenservicingthem.Onlyreplaceblades.

Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usefullwidthrampsforloadingmachineinto

trailerortruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatmaynotbeincludedintheANSI

standards.

•UseonlyToroapprovedattachments.Warranty

maybevoidedifusedwithunapproved

attachments.

•Ifloadingthemachineontoatrailerortruck,use

asingle,full-widthramponly.Therampangle

shouldnotexceed15degrees.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Followtheattachmentmanufacturer's

recommendationforweightlimitsfortowed

equipmentandtowingonslopes.Towedweight

mustnotexceedtheweightofthemachine,

operator,andballast.Usecounterweightsor

wheelweightsasdescribedintheattachment,or

inthepullingmachineOperator’sManual.

•Neverallowchildrenorothersinorontowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Stoppingdistanceincreaseswiththeweightofthe

towedload.Travelslowlyandallowextradistance

tostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

6

SlopeIndicator

r:\g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal114-1606

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

decal115-9625

115-9625

1.Parking

brake—disengaged

2.Parkingbrake—engaged

decal115-9632

115-9632

1.Powertake-off(PTO),

Bladecontrolswitchon

somemodels

5.Fast

2.Bladecontrolswitch—On6.Continuousvariable

setting

3.Bladecontrolswitch—Off7.Slow

4.Choke

8

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

decal117-1194

117-1194

1.Engine

decal130-0654

130-0654

1.Transport—lock

3.Height-of-cut

2.Transport—unlock

decal130-0655

130-0655

1.Fueltank

3.Half

2.Full4.Empty

9

decal130-0731

130-0731

1.Warning—thrownobject

hazard;keepthedeector

shieldinplace.

2.Cuttinghazardofhandor

foot,mowerblade—keep

awayfrommovingparts.

decal130-0765

130-0765

1.ReadtheOperator's

Manual.

3.Removethekeyfrom

theignitionandreadthe

Operator'sManualbefore

permorningmaintenance.

2.Height-of-cutselection

decal130-6922

130-6922

1.Bypassleverpositionfor

operatingthemachine.

2.Bypassleverpositionfor

pushingthemachine.

decal130-6927

130-6927

1.Warning—alwaysusetheROPSandweartheseatbelt

whenseatedintheoperator'sposition.

decal130-6928

130-6928

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Cutting/dismembermentof

handorfoot—stayaway

frommovingparts.

2.Thrownobjecthazard,

mower—donotoperate

thewithoutdeector,

dischargecover,orgrass

collectionsysteminplace.

10

decal130-6996

130-6996

1.ReadtheOperator's

Manualforinformationon

maintenance.

4.Checkthehydraulicoil

every25hours

2.Checktheengineoilevery

8hours

5.Checkthecasterwheel

tirepressureevery25

hours

3.Checkthedrivewheeltire

pressureevery25hours

6.Lubricatethecasterwheel

every25hours

decal131-4036

131-4036

1.Themaximumdrawbar

pullis36kg(80lb).

2.ReadtheOperator's

Manual.

11

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15°;backuptheramp(in

reverse)anddriveforwardofftheramp.

2.Cutting,dismembering,andentanglementhazard—keep

handsawayfrommovingparts;keepallguardsandshieldsin

place.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

water;donotuseonslopesgreaterthan15°.

12

ProductOverview

g028215

Figure4

1.Grassdeector4.Operatorseat

7.Footrest

10.Mower-deckliftpedal

2.Drivewheel5.Motioncontrollevers8.Frontcasterwheel

11.Height-of-cuthandle

3.Rolloverprotectionsystem

(ROPS)

6.Parkingbrake9.Anti-scalproller

13

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure5).

g017722

Figure5

1.Throttlecontrol4.Ignitionswitch

2.Choke5.Bladecontrolswitch(PTO)

3.Hourmeter

IgnitionSwitch

Theignitionswitchhasthreepositions:Start,Run

andOff.ThekeywillturntoStartandmovebackto

Runuponrelease.TurningthekeytotheOffposition

willstoptheengine;however,alwaysremovethekey

whenleavingthemachinetopreventtheenginefrom

accidentallystarting(Figure5).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastand

Slow.Movingthrottleleverforwardwillincrease

enginespeedandmovingthrottlelevertotherearwill

decreaseenginespeed.Movingthethrottleforward

intothedetentisfullthrottle(Figure5).

Choke

Usethechoketostartacoldengine.Pullthechoke

knobuptoengageit.Pushdownonthechokeknob

todisengageit.

Blade-ControlSwitch(Power

Take-Off)

Thebladecontrolswitchengagesanddisengages

powertothemowerblades(Figure5).

HourMeter

Thehourmeterrecordsthenumberofhoursthe

bladeshaveoperated.Itoperateswhentheblade

controlswitch(PTO)isengaged.Usethesetimesfor

schedulingregularmaintenance(Figure5).

FuelGauge

Thefuelwindowlocatedbelowtheoperatorposition

canbeusedtoverifythelevelofgasolineinthetank

(Figure6).

MotionControlLevers

Themotioncontrolleversarespeedsensitivecontrols

ofindependentwheelmotors.Movingaleverforward

orbackwardturnsthewheelonthesamesideforward

orinreverse;wheelspeedisproportionaltothe

amounttheleverismoved.Movethecontrollevers

outwardfromthecentertotheneutrallockposition

andexitthemachine(Figure4).Alwayspositionthe

motioncontrolleversintotheneutrallockposition

whenyoustopthemachineorleaveitunattended.

ParkingBrakeLever

Theparkingbrakeleverislocatedonleftsideof

theconsole(Figure4).Thebrakeleverengagesa

parkingbrakeonthedrivewheels.Pulltheleverup

andrearwardtoengagethebrake.Pushthelever

forwardanddowntodisengagethebrake.

FootPedalDeckLiftSystem

Thefootpedaldeckliftsystemallowstheoperator

tolowerandraisethedeckfromtheseatedposition.

Theoperatorcanusethefootpedaltoliftthedeck

brieytoavoidobstaclesorlockthedeckinthe

highestheight-of-cutortransportposition(Figure4).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto

lockthedeckinaspeciccuttingheight.Onlyadjust

theheightofcutwhilemachineisnotmoving(Figure

4).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

14

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

Neverbuymorethana30-daysupplyof

gasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitethegasolinevapors.Are

orexplosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastank

orconditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Fuelstabilizer/conditionerkeepsgasolinefresh

duringstorageof90daysorless.Whenstoringthe

machineforlongerperiods,drainthefuelsystem.

•Itcleanstheenginewhileitruns

•Iteliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

15

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FuelGauge

Usethefuelwindowbelowtheoperatortoverifythe

levelofgasolinebeforellingthetank(Figure6).

g020318

Figure6

1.Fuelgaugewindow

FillingtheFuelTank

Makesuretheengineisshutoffandthemotion

controlsareintheparkposition.

Important:Donotoverllfueltank.Fillthefuel

tanktothebottomofthellerneck.Theempty

spaceinthetankallowsthefueltoexpand.

Overllingmayresultinfuelleakageordamageto

theengineoremissionsystem.

1.Cleanaroundthefueltankcapandremovethe

cap.

Note:Youcanusethefuelwindowbelow

theoperatingpositionverifythepresenceof

gasolinebeforellingthetank(Figure6).

2.Slowlyaddregular,unleadedgasolineuntilthe

fuelreachesthebaseofthellerneckFigure7.

g027637

Figure7

3.Installthefueltankcapsecurelyandtighten

untilit“clicks.”Wipeupanygasolinethatmay

havespilled.

16

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand

decalsinthesafetysection.Knowingthisinformation

couldhelpyou,yourfamily,petsorbystandersavoid

injury.

DANGER

Mowingonwetgrassorsteepslopescan

causeslidingandlossofcontrol.

Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,

deathordrowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityof

rollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Whenmowingslopes,graduallyworkfrom

lowertohigherareasontheincline.

•Avoidsuddenturnsorrapidspeed

changes.

•Turnup,intoaninclinewhenchanging

directionsonslopes.Turningdownthe

slopereducestraction.

•Attachmentschangethehandling

characteristicsofthemachine.Useextra

cautionwhenusingattachmentswiththe

machine.

g015033

Figure8

1.SafeZone-usethemachinehere

2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs

andwater.

3.Water

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperatorsearandcan

causehearinglossthroughextendedperiods

ofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,

hands,feet,andheadisrecommended.

g009027

Figure9

1.Wearsafetyglasses

2.Wearhearingprotection

TheSafetyInterlockSystem

WARNING

Ifsafetyinterlockswitchesaredisconnected

ordamagedthemachinecouldoperate

unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thebladesaredisengaged.

•Themotioncontrolleversareintheneutrallock

position.

Thesafetyinterlocksystemalsoisdesignedtostop

theenginewhenthecontrolleversareoutofthe

neutrallockpositionwiththeparkingbrakeonorif

yourisefromtheseatwhenthebladesareengaged.

TestingtheSafetyInterlock

System

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

17

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Whilesittingontheseat,engagetheparking

brakeandmovethebladecontrolswitchtoOn.

Trystartingtheengine;theengineshouldnot

crank.

2.Whilesittingontheseat,engagetheparking

brakeandmovethebladecontrolswitchtoOff.

Moveeithermotioncontrollever(forwardor

reverse).Trystartingtheengine;theengine

shouldnotcrank.Repeatwiththeothermotion

controllever.

3.Whilesittingontheseat,engagetheparking

brake,movethebladecontrolswitchtoOff,

andlockthemotioncontrolleversinneutral.

Starttheengine.Whiletheengineisrunning,

releasetheparkingbrake,engagetheblade

controlswitch,andriseslightlyfromtheseat;

theengineshouldstop.

4.Whilesittingontheseat,engagetheparking

brake,movethebladecontrolswitchtoOff,and

lockthemotioncontrolleversinneutral.Start

theengine.Whiletheengineisrunning,center

themotioncontrols;theengineshouldstop.

UsingtheRollover

ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep

therollbarinstalledandusetheseatbelt.

WARNING

Thereisnorolloverprotectionwhentheroll

barisremoved.

•Driveslowlyandcarefully.

•Checkcarefullyforoverheadclearances

(i.e.branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page33).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

18

OperatingtheParking

Brake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

g027638

Figure10

ReleasingtheParkingBrake

g027639

Figure11

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastand

Slowpositions(Figure12).

Alwaysusethefastpositionwhenturningonthe

mowerdeckwiththebladecontrolswitch(PTO).

g028222

Figure12

OperatingtheChoke

Usethechoketostartacoldengineasfollows:

1.Pulluponthechokeknobtoengagethechoke

beforeusingtheignitionswitch(Figure13).

2.Pushdownonthechoketodisengagethechoke

aftertheenginehasstarted(Figure13).

g008959

Figure13

1.On2.Off

OperatingtheIgnition

Switch

1.TurntheignitionkeytotheStartposition(Figure

14).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails

tostartallowa15secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmaybe

requiredwhenstartingtheenginefortherst

timeafterthefuelsystemhasbeenwithoutfuel

completely.

19

g008947

Figure14

2.Tostoptheengine,turntheignitionkeytothe

stopposition.

StartingandStoppingthe

Engine

StartingtheEngine

Note:Awarmorhotenginemaynotrequirechoking

(Figure15).

Important:Donotengagestarterformorethan5

secondsatatime.Iftheenginefailstostartallow

a15secondcool-downperiodbetweenattempts.

Failuretofollowtheseinstructionscanburnout

thestartermotor.

Note:Ifthefuelsystemwasdepletedoffuel—add

fueltothemachineanduseadditionalstartingcycles

whenstartingtheengine.

g028223

Figure15

StoppingtheEngine

CAUTION

Injurycanoccurifchildrenorbystanders

moveorattempttooperatethemachinewhile

itisunattended.

Alwaysremovetheignitionkeyandsetthe

parkingbrakewhenleavingthemachine

unattended,evenifjustforafewminutes.

20

Page is loading ...

Toro TITAN ZX5400 Zero-Turn-Radius Riding Mower User manual

This manual is also suitable for

Toro TITAN ZX5400 Zero-Turn-Radius Riding Mower User manual

Related papers

Other documents