Toro Z Master Professional 6000 Series Riding Mower, User manual

Z Master Professional 6000 Series Riding Mower,
Toro
Brand
Toro
Model
Z Master Professional 6000 Series Riding Mower,
Category
Lawnmowers
Type
User manual
FormNo.3375-638RevA
ZMaster
®
Professional6000
SeriesRidingMower
with152cmTURBOFORCE
®
SideDischarge
Mower
ModelNo.74925TE—SerialNo.313000001andUp
g019887
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-638*A
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadianICES-002
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
SoundPressure.......................................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................14
Controls...............................................................14
Specications........................................................15
Operation....................................................................16
AddingFuel...........................................................16
CheckingtheEngineOilLevel.................................17
BreakingInaNewMachine.....................................17
UsingtheRolloverProtectionSystem(ROPS)............17
ThinkSafetyFirst...................................................18
OperatingtheParkingBrake....................................19
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................19
OperatingtheThrottle............................................20
OperatingtheChoke...............................................20
OperatingtheIgnitionSwitch..................................20
UsingtheFuelShut-OffValve..................................20
StartingandStoppingtheEngine..............................21
TheSafetyInterlockSystem.....................................22
DrivingForwardorBackward..................................23
StoppingtheMachine.............................................24
AdjustingtheHeightofCut.....................................24
AdjustingtheAnti-ScalpRollers...............................25
AdjustingtheFlowBafeCamLocks........................26
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
PositioningtheFlowBafe......................................26
PositioningtheSeat................................................27
ChangingtheSeatSuspension..................................27
UsingtheDriveWheelReleaseValves.......................27
UsingtheSideDischarge.........................................28
TransportingMachines............................................28
LoadingMachines..................................................29
UsingtheZStand®................................................29
OperatingTips......................................................30
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
Lubrication...............................................................33
GreasingandLubrication........................................33
WheretoGreasetheMower.....................................33
LubricateCasterWheelHubs...................................34
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOil..........................................36
ServicingtheSparkPlug..........................................39
CheckSparkArrester(ifequipped)............................40
FuelSystemMaintenance...........................................41
ReplacingtheFuelFilter..........................................41
ServicingtheFuelTank...........................................41
ElectricalSystemMaintenance....................................42
ServicingtheBattery...............................................42
ServicingtheFuses.................................................43
DriveSystemMaintenance.........................................44
CheckingtheSeatBelt.............................................44
CheckingtheRolloverProtectionSystem(ROPS)
Knobs...............................................................44
AdjustingtheTracking............................................44
CheckingtheTirePressure......................................45
CheckingtheWheelHubSlottedNut........................45
AdjustingtheCasterPivotBearing............................46
CoolingSystemMaintenance......................................46
CleaningtheEngineScreenandEngineOil
Cooler...............................................................46
CleaningtheEngineCoolingFinsand
Shrouds.............................................................46
CheckandCleantheHydraulicUnitShrouds..............47
BrakeMaintenance....................................................48
AdjustingtheParkingBrake.....................................48
BeltMaintenance......................................................49
InspectingtheBelts................................................49
ReplacingtheMowerBelt........................................49
ReplacingtheHydraulicPumpDriveBelt...................50
ControlsSystemMaintenance.....................................51
AdjustingtheControlHandlePosition......................51
AdjustingtheMotionControlLinkage......................51
AdjustingtheMotionControlDamper......................52
AdjustingtheMotionControlNeutralLock
Pivot.................................................................52
HydraulicSystemMaintenance....................................53
ServicingtheHydraulicSystem.................................53
MowerDeckMaintenance...........................................55
LevelingtheMowerDeck........................................55
ServicingtheCuttingBlades.....................................58
RemovingtheMowerDeck.....................................59
ReplacingtheGrassDeector..................................60
Cleaning...................................................................61
CleaningUndertheMower......................................61
WasteDisposal.......................................................61
Storage........................................................................62
CleaningandStorage..............................................62
Troubleshooting...........................................................63
Schematics...................................................................65
3
Safety
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improperuse
ormaintenancebytheoperatororownercanresultin
injury.Toreducethepotentialforinjury,complywiththese
safetyinstructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCAUTION,WARNING,or
DANGER-"personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2012.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip,especiallyonwetgrass;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Warning–Fuelishighlyammable.
–Storefuelincontainersspecicallydesignedforthis
purpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
–Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
•Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Operation
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
•Donotuseonslopesgreaterthan15degrees.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–-donotstoporstartsuddenlywhenonaslope;
–-useslowspeedsonslopesandduringtightturns;
–-stayalertforhumpsandhollowsandotherhidden
hazards;
•Usecarewhenpullingloadsorusingheavyequipment.
–-Useonlyapproveddrawbarhitchpoints.
–-Limitloadstothoseyoucansafelycontrol.
–-Donotturnsharply.Usecarewhenreversing.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
4
•Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,and
disconnectthesparkplugwire(s)orremovetheignition
key
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthe
lawnmower;
–afterstrikingaforeignobject.Inspectthelawnmower
fordamageandmakerepairsbeforerestartingand
operatingtheequipment;ifthemachinestartsto
vibrateabnormally(checkimmediately).
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment
–beforerefuelling;
–beforeremovingthegrasscatcher;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeofgrass,
leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
•Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
•Whenmachineistobeparked,storedorleftunattended,
lowerthecuttingmeansunlessapositivemechanicallock
isused.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.
•Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.
•Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
5
SlopeOperation
•Donotmowslopesgreaterthan15degrees.
•Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
•Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.
•Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
•Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof93
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=2.7m/s
2
Measuredvibrationlevelforlefthand=3.2m/s
2
UncertaintyValue(K)=1.6m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=0.73m/s
2
UncertaintyValue(K)=0.37m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
99-8939
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
106–2655
1.Warning-donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
106-5517
1.Warning—donottouchthehotsurface.
8
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
5.ReadtheOperator'sManual.
9.Flusheyesimmediatelywithwaterand
getmedicalhelpfast.
2.Nore,openames,orsmoking6.Keepbystandersasafedistancefrom
thebattery.
10.Containslead;donotdiscard.
3.Causticliquid/chemicalburnhazard
7.Weareyeprotection;explosivegases
cancauseblindnessandotherinjuries.
4.Weareyeprotection8.Batteryacidcancauseblindnessor
severeburns.
9
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-2067
110-2068
1.ReadtheOperator'sManual.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
114–4465
1.Hydraulicuidservice
interval—50hours
4.ReadtheOperator's
Manualbeforeservicingor
performingmaintenance
2.Tirepressureservice
interval—50hours
5.Lubricateservice
interval—50hours
3.Lubricateservice
interval—500hours
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
114–4470
1.ReadtheOperator's
Manual.
3.Locked
2.Heightofcut
4.Unlocked
10
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
117-3811
1.ReadtheOperator's
Manual.
2.Hydraulicoil
11
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethewithout
deector,dischargecoverorgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
117-3863
1.Wheellugnuttorque90–95ft-lb(122–129N-m)
2.Wheelhubslottednut211–260ft-lb(286–352N-m)
3.ReadtheOperator'sManualbeforeperformingany
maintenance,checktorqueafterrst100hoursandthen
every500hours
117-3888
1.Sliding,tippinghazard—donotusethemachinenear
drop-offswithslopesgreaterthan15degrees,usethe
machineasafedistancefromdrop-offsonslopeslessthan
15degrees;donotturnsharplywhiletravelingfast,drive
slowlywhenturning.
2.Warning—donotusedualramps,useonepieceramps
whentransportingmachine;donotuserampswith
inclinationgreaterthan10degrees.
120-5897
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),
Bladecontrolswitch
3.Continuousvariable
setting
12
114–4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—donotoperatethismachineunlessyouaretrained.
6.Crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
3.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkey;readtheinstructionsbeforeservicing
orperformingmaintenance.
7.Cutting/dismembermenthazard;handorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
4.Thrownobjecthazard—Stoptheengineandpickupdebris
beforeoperating,keepbystandersasafedistancefromthe
machine,keepdeectorinplace
13
ProductOverview
g019888
Figure4
1.Height-of-cutdecklift
pedal
7.Seatbelt
2.Transportlock8.Fuelcap
3.Parkingbrakelever9.Mowerdeck
4.Controls10.Casterwheel
5.Motioncontrollevers
11.ZStand
6.Rollbar
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure4andFigure5).
25
25
10
15
G008951
1
2
3
4
5
6
Figure5
1.PTOSwitch4.Hourmeter/Safety
interlockdisplay/Fuel
gauge
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeterandthebars
lightupwhentheignitionswitchison(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximatelyonegallonremaininginthefueltank).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandtheindicatewitha
blacktrianglethattheinterlockcomponentisinthecorrect
position(Figure6).
BatteryIndicatorLight
WhentheignitionkeyisinitiallyturnedtotheRunposition
forafewseconds,thebatteryvoltagewillbedisplayedinthe
areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedon
andwhenthechargeisbelowthecorrectoperatinglevel
(Figure6).
Figure6
1.Fuelgauge(bars)4.Safetyinterlocksymbols
2.Batterylight
5.Lowfuelindicatorlight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.Pullthechokeknobup
toengageit.
14
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagetheelectric
clutchanddrivethemowerblades.Pulltheswitchupto
engagethebladesandrelease.Todisengagetheblades,push
thebladecontrolswitch(PTO)downormoveamotion
controlleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree
positions:Start,RunandOff.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock
systemandtodetermineneutralposition.
FuelShut-offValve
Closethefuelshut-offvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesare
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width:
60inchDeck
WithoutDeck
53.0inches(134.6cm)
DeectorUp61.7inches(156.8cm)
DeectorDown75.7inches(192.2cm)
Length:
60inchDeck
RollBar-Up
83.1inches(211.1cm)
RollBar-Down
84.8inches(215.4cm)
Height:
RollBar-UpRollBar-Down
70.5inches(179.1cm)46.8inches(118.9cm)
Weight:
ModelWeight
74925TE
1301lb(590kg)
15
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
•Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
•DoNotusegasolinecontainingmethanol.
•DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anygasolinethatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
16
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand(
Figure7).
G009189
G012429
1
2
4
3
5
Figure7
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingtheEngine
OilLevel.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew ,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keeptheroll
barinthefullyraisedlockedpositionandusethe
seatbelt.
Ensurethattheseatissecuredtothemachine.
WARNING
Thereisnorolloverprotectionwhentherollbaris
inthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearancepermits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhenabsolutely
necessary.
Important:Ensurethattheseatissecuredtothe
machine.
1.Tolowertherollbar,applyforwardpressuretothe
upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sotheyare
notengaged(Figure8).
3.Lowertherollbartothedownposition(
Figure8).
17
Figure8
1.ROPSknob
3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartotheoperate
position,rotatetheknobssotheymovepartiallyinto
thegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswillsnap
intopositionwhentheholesalignwiththepins
(Figure8).Pushontherollbarandensurethatboth
pinsareengaged.
Important:Alwaysusetheseatbeltwiththeroll
barinthefullyraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentherollbaris
down.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Readandfollowtherolloverprotectioninstructions
andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotoperateneardrop-offsornearwater.
•Donotoperateonslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
Figure9
1.SafeZone-usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone-useawalk
behindmowerand/ora
handtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperatorsearandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
18
Theuseofprotectiveequipmentforeyes,ears,feetandhead
isrecommended.
G009027
1
2
Figure10
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparkedona
slopeandcouldcausepersonalinjuryorproperty
damage.
Donotparkonslopesunlesswheelsarechocked
orblocked
G016994
1
2
Figure11
ReleasingtheParkingBrake
G016995
1
2
Figure12
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthemower
bladesandanypoweredattachments.
EngagingtheBladeControlSwitch
(PTO)
Note:Engagingthebladecontrolswitch(PTO)withthe
throttlepositionathalforlesswillcauseexcessivewearto
thedrivebelts.
G008945
Figure13
DisengagingtheBladeControlSwitch
(PTO)
G009174
Figure14
19
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastandSlow
positions(Figure15).
Alwaysusethefastpositionwhenturningonthemowerdeck
withthebladecontrolswitch(PTO).
G008946
Figure15
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore
usingtheignitionswitch(Figure16).
3.Pushdownonthechoketodisengagethechokeafter
theenginehasstarted(
Figure16).
G008959
1
2
Figure16
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure17).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure17
2.Turntheignitionkeytostoptostoptheengine.
UsingtheFuelShut-OffValve
Thefuelshut-offvalveislocatedundertheseat.Movethe
seatforwardtoaccessit.
Closethefuelshut-offvalvefortransport,maintenance,and
storage.
Ensurethefuelshut-offvalveisopenwhenstartingthe
engine.
G008948
1
2
Figure18
1.On2.Off
20
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Toro Z Master Professional 6000 Series Riding Mower, User manual

Z Master Professional 6000 Series Riding Mower,
Toro
Brand
Toro
Model
Z Master Professional 6000 Series Riding Mower,
Category
Lawnmowers
Type
User manual
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