Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3375-556RevA
ZMaster
®
Commercial2000
SeriesRidingMower
with48inTURBOFORCE
®
SideDischarge
Mower
ModelNo.74141TE—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-556*A
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadianICES-002.
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobeused
byresidentialhomeownersorprofessional,hiredoperators.
Itisdesignedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g017416
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
SoundPressure.......................................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................13
Operation....................................................................13
AddingFuel...........................................................13
CheckingtheEngineOilLevel.................................14
BreakingInaNewMachine.....................................15
UsingtheRolloverProtectionSystem(ROPS)............15
ThinkSafetyFirst...................................................15
OperatingtheParkingBrake....................................16
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................17
OperatingtheThrottle............................................17
OperatingtheChoke...............................................17
OperatingtheIgnitionSwitch..................................17
UsingtheFuelShut-OffValve..................................18
StartingandStoppingtheEngine..............................18
TheSafetyInterlockSystem.....................................19
DrivingForwardorBackward..................................20
StoppingtheMachine.............................................21
AdjustingtheHeightofCut.....................................21
AdjustingtheAnti-ScalpRollers...............................22
PositioningtheSeat................................................23
UsingtheDriveWheelReleaseValves.......................23
UsingtheSideDischarge.........................................24
LoadingMachines..................................................24
TransportingMachines............................................25
OperatingTips......................................................26
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
Lubrication...............................................................28
GreasingandLubrication........................................28
WheretoGreasetheMower.....................................28
LubricatetheCasterWheelHubs..............................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
ServicingtheSparkPlug..........................................33
CheckSparkArrester(ifequipped)............................34
FuelSystemMaintenance...........................................34
ReplacingtheFuelFilter..........................................34
ServicingtheFuelTank...........................................35
ElectricalSystemMaintenance....................................35
ServicingtheBattery...............................................35
ServicingtheFuses.................................................36
DriveSystemMaintenance.........................................37
CheckingtheSeatBelt.............................................37
CheckingtheRolloverProtectionSystem(ROPS)
Knobs...............................................................37
AdjustingtheTracking............................................38
CheckingtheTirePressure......................................38
AdjustingtheCasterPivotBearing............................39
AdjustingtheElectricClutch....................................39
CoolingSystemMaintenance......................................40
CleaningtheEngineScreen......................................40
CleaningtheEngineCoolingFinsand
Shrouds.............................................................40
BeltMaintenance......................................................40
InspectingtheBelts................................................40
ReplacingtheMowerBelt........................................40
ReplacingtheHydraulicPumpDriveBelt...................41
ControlsSystemMaintenance.....................................42
AdjustingtheControlHandlePosition......................42
AdjustingtheMotionControlLinkage......................43
AdjustingtheMotionControlDamper......................43
AdjustingtheMotionControlNeutralLock
Pivot.................................................................44
HydraulicSystemMaintenance....................................44
ServicingtheHydraulicSystem.................................44
ChangingtheHydraulicSystemFilterand
Oil....................................................................45
MowerDeckMaintenance...........................................46
LevelingtheMowerDeck........................................46
ServicingtheCuttingBlades.....................................48
RemovingtheMowerDeck.....................................51
ReplacingtheGrassDeector..................................52
Cleaning...................................................................52
CleaningUndertheMower......................................52
WasteDisposal.......................................................52
Storage........................................................................53
CleaningandStorage..............................................53
Troubleshooting...........................................................54
Schematics...................................................................56
3
Safety
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improperuse
ormaintenancebytheoperatororownercanresultin
injury.Toreducethepotentialforinjury,complywiththese
safetyinstructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCAUTION,WARNING,or
DANGER-"personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandardEN
836:1997.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:
insufcientwheelgrip,especiallyonwetgrass;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
Warning–Fuelishighlyammable.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
Donotuseonslopesgreaterthan15degrees.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
-donotstoporstartsuddenlywhenonaslope;
-useslowspeedsonslopesandduringtightturns;
-stayalertforhumpsandhollowsandotherhidden
hazards;
Usecarewhenpullingloadsorusingheavyequipment.
-Useonlyapproveddrawbarhitchpoints.
-Limitloadstothoseyoucansafelycontrol.
-Donotturnsharply.Usecarewhenreversing.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
4
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
disconnectthesparkplugwire(s)orremovetheignition
key
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthe
lawnmower;
afterstrikingaforeignobject.Inspectthelawnmower
fordamageandmakerepairsbeforerestartingand
operatingtheequipment;ifthemachinestartsto
vibrateabnormally(checkimmediately).
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeofgrass,
leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Whenmachineistobeparked,storedorleftunattended,
lowerthecuttingmeansunlessapositivemechanicallock
isused.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.
5
Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof91
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=1.6m/s
2
Measuredvibrationlevelforlefthand=2.7m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=0.31m/s
2
UncertaintyValue(K)=0.16m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto85-110ft-lb(115-149N-m).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
106–2655
1.Warning-donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
8
106-5517
1.Warning—donottouchthehotsurface.
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
107–3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—1)Engagetheparkingbrake,
stoptheengine,andremovetheignitionkey;2)Properly
jackthemachinebeforeworkingunderthemachine.
112-3858
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
beforeadjustingtheheight
ofcut.
2.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Heightofcutsettings.
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
9
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
117–1158
1.Bypassleverpositionfor
operatingthemachine.
2.Bypassleverpositionfor
pushingthemachine.
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethewithout
deector,dischargecoverorgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
117–3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
117-3888
1.Sliding,tippinghazard—donotusethemachinenear
drop-offswithslopesgreaterthan15degrees,usethe
machineasafedistancefromdrop-offsonslopeslessthan
15degrees;donotturnsharplywhiletravelingfast,drive
slowlywhenturning.
2.Warning—donotusedualramps,useonepieceramps
whentransportingmachine;donotuserampswith
inclinationgreaterthan10degrees.
10
117-8639
1.Beltrouting
2.Greasepulley,
maintenanceinterval—50
hours
119-2501
1.Choke3.Slow
2.Fast
4.PTO(PowerT ake-off)
121–4777
1.Heightofcutadjustment2.ReadtheOperator’s
Manualoninformationon
howtolockandunlockthe
deckposition.
114–4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—donotoperatethismachineunlessyouaretrained.
6.Crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
3.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkey;readtheinstructionsbeforeservicing
orperformingmaintenance.
7.Cutting/dismembermenthazard;handorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
4.Thrownobjecthazard—Stoptheengineandpickupdebris
beforeoperating,keepbystandersasafedistancefromthe
machine,keepdeectorinplace
11
ProductOverview
G014939
Figure4
1.Height-of-cutdecklift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parkingbrakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motioncontrollevers
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure4andFigure5).
G017418
25
25
10
15
1
2
3
4
5
6
Figure5
1.PTOSwitch
4.Hourmeter
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.Pullthechokeknobup
toengageit.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagetheelectric
clutchanddrivethemowerblades.Pulltheswitchupto
engagethebladesandrelease.Todisengagetheblades,push
thebladecontrolswitch(PTO)downormoveamotion
controlleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree
positions:Start,RunandOff.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock
systemtoengageandtodetermineneutralposition.
FuelShut-offValve
Closethefuelshut-offvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
12
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width:
48inchDeck
WithoutDeck
45.3inches(115.1cm)
DeectorUp51.5inches(130.8cm)
DeectorDown63.1inches(160.3cm)
Length:
48inchDeck
RollBar-Up
78.6inches(199.6cm)
RollBar-Down
80.4inches(204.2cm)
Height:
RollBar-UpRollBar-Down
70.2inches(178.3cm)46.5inches(118.1cm)
Weight:
ModelWeight
74141TE
1010lb(458kg)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anygasolinethatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
13
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand(
Figure6).
G009189
g017624
1
2
4
3
5
Figure6
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingtheEngine
OilLevel.
14
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keeptheroll
barinthefullyraisedlockedpositionandusethe
seatbelt.
Ensuretheseatissecuredtothemachine.
WARNING
Thereisnorolloverprotectionwhentherollbaris
inthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbaris
inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits
andusetheseatbelt.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhenabsolutely
necessary.
Important:Ensuretheseatissecuredtothemachine.
1.Tolowertherollbar,applyforwardpressuretothe
upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sotheyare
notengaged(Figure7).
3.Lowertherollbartothedownposition(Figure7).
Figure7
1.ROPSknob
3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartotheoperate
position,rotatetheknobssotheymovepartiallyinto
thegrooves(Figure7).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswillsnap
intopositionwhentheholesalignwiththepins
(Figure7).Pushontherollbarandensurethatboth
pinsareengaged.
Important:Alwaysusetheseatbeltwiththeroll
barinthefullyraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
15
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentherollbaris
down.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Readandfollowtherolloverprotectioninstructions
andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
Donotoperateneardrop-offsornearwater.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeedchanges.
Figure8
1.SafeZone-usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone-useawalk
behindmowerand/ora
handtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperatorsearandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feetandhead
isrecommended.
G009027
1
2
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparkedona
slopeandcouldcausepersonalinjuryorproperty
damage.
Donotparkonslopesunlesswheelsarechocked
orblocked
G017426
1
2
Figure10
ReleasingtheParkingBrake
G017427
1
2
Figure11
16
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthemower
bladesandanypoweredattachments.
EngagingtheBladeControlSwitch
(PTO)
Note:Engagingthebladecontrolswitch(PTO)withthe
throttlepositionathalforlesswillcauseexcessivewearto
thedrivebelts.
G008945
Figure12
DisengagingtheBladeControlSwitch
(PTO)
G009174
Figure13
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastandSlow
positions(Figure14).
Alwaysusethefastpositionwhenturningonthemowerdeck
withthebladecontrolswitch(PTO).
G008946
Figure14
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore
usingtheignitionswitch(
Figure15).
3.Pushdownonthechoketodisengagethechokeafter
theenginehasstarted(Figure15).
G008959
1
2
Figure15
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure16).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
17
START
RUN
ST OP
G008947
Figure16
2.Turntheignitionkeytothestoppositiontostopthe
engine.
UsingtheFuelShut-OffValve
Thefuelshut-offvalveislocatedbehindtheseat.
Closethefuelshut-offvalvefortransport,maintenance,and
storage.
Ensurethefuelshut-offvalveisopenwhenstartingthe
engine.
G017428
G008948
1
2
Figure17
1.On2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.RaisetheROPSupandlockintoplace,sitontheseat
andfastentheseatbelt.
2.Movethemotioncontrolstoneutrallockedposition.
3.Settheparkingbrake;refertoSettingtheParking
Brake.
4.Movethebladecontrolswitch(PTO)totheOff
position(Figure18).
5.MovethethrottlelevermidwaybetweentheSlowand
Fastpositions.
g017429
Figure18
6.TurntheignitionkeytotheStartposition(Figure16).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
18
START
RUN
ST OP
G008947
Figure19
1.Off3.Start
2.Run
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds
beforeturningtheignitionswitchoff.
g017430
Figure20
Important:Makesurethatthefuelshutoffvalveis
closedbeforetransportingorstoringthemachine,as
fuelleakagemayoccur.Settheparkingbrakebefore
transporting.Makesuretoremovethekeyasthefuel
pumpmayrunandcausethebatterytolosecharge.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
19
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventtheengine
fromstartingunless:
Theparkingbrakeisengaged.
Thebladecontrolswitch(PTO)isdisengaged.
Themotioncontrolleversareintheneutrallocked
position
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthelocked
positionwiththeparkingbrakeengagedorifyourisefrom
theseatwhenthePTOisengaged.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Sittingontheseat,engagetheparkingbrakeandmove
thebladecontrolswitch(PTO)toon.Trystartingthe
engine;theengineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeandmove
thebladecontrolswitch(PTO)tooff.Moveeither
motioncontrollever(outofneutrallockedposition).
Trystartingtheengine;theengineshouldnotcrank.
Repeatforothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,movethe
bladecontrolswitch(PTO)tooffandmovethemotion
controlleverstoneutrallockposition.Nowstartthe
engine.Whiletheengineisrunning,releasetheparking
brake,engagethebladecontrolswitch(PTO)andrise
slightlyfromtheseat;theengineshouldstop.
4.Sittingontheseat,engagetheparkingbrake,movethe
bladecontrolswitch(PTO)tooffandmovethemotion
controlleverstoneutrallockposition.Nowstartthe
engine.Whiletheengineisrunning,centereither
motioncontrolandmove(forwardorreverse);the
engineshouldstop.Repeatforothermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,move
thebladecontrolswitch(PTO)tooffandmovethe
motioncontrolleverstoneutrallockposition.Try
startingtheengine;theengineshouldnotcrank.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
thefastpositionforbestperformance.Alwaysoperateinthe
fullthrottlepositionwhenmowing.
CAUTION
Machinecanspinveryrapidly.Operatormaylose
controlofmachineandcausepersonalinjuryor
damagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
UsingtheMotionControlLevers
Figure21
1.Motioncontrol
lever-neutrallockposition
4.Backward
2.Center,unlockedposition5.Frontofmachine
3.Forward
DrivingForward
Note:Theenginewillkillifthetractioncontrolleversare
movedwiththeparkingbrakeengaged.
Tostop,pullthemotioncontrolleverstotheneutralposition.
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation.
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrollevers
forward(
Figure22).
20
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60

Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI