Toro Z Master Commercial 2000 Series Riding Mower, User manual

FormNo.3371-573RevB

ZMaster

®

RidingMower

with122cmTURBOFORCE

®

SideDischarge

Mower

ModelNo.74141TE—SerialNo.312000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

g017416

1

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................5

SoundPressure.....................................................6

SoundPower........................................................6

VibrationLevel.....................................................6

SlopeIndicator.....................................................7

SafetyandInstructionalDecals.............................8

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ProductOverview......................................................12

Controls.............................................................12

Specications.....................................................13

Operation...................................................................13

AddingFuel.......................................................13

CheckingtheEngineOilLevel............................15

BreakingInaNewMachine................................15

UsingtheRolloverProtectionSystem

(ROPS)..........................................................15

ThinkSafetyFirst...............................................15

OperatingtheParkingBrake...............................16

OperatingtheMowerBladeControlSwitch

(PTO)............................................................17

OperatingtheThrottle.......................................17

OperatingtheChoke..........................................17

OperatingtheIgnitionSwitch.............................18

UsingtheFuelShut-OffValve............................18

StartingandStoppingtheEngine........................18

TheSafetyInterlockSystem................................20

DrivingForwardorBackward.............................20

StoppingtheMachine.........................................22

AdjustingtheHeightofCut................................22

AdjustingtheAnti-ScalpRollers.........................23

PositioningtheSeat............................................23

UsingtheDriveWheelReleaseValves.................24

UsingtheSideDischarge....................................24

LoadingMachines..............................................24

TransportingMachines.......................................25

OperatingTips...................................................26

Maintenance...............................................................27

RecommendedMaintenanceSchedule(s)................27

Lubrication.............................................................28

GreasingandLubrication...................................28

WheretoGreasetheMower...............................28

LubricatetheCasterWheelHubs........................29

EngineMaintenance...............................................30

ServicingtheAirCleaner....................................30

ServicingtheEngineOil.....................................31

ServicingtheSparkPlug.....................................33

CheckSparkArrester(ifequipped)......................34

FuelSystemMaintenance.......................................35

ReplacingtheFuelFilter.....................................35

ServicingtheFuelTank......................................35

ElectricalSystemMaintenance................................36

ServicingtheBattery...........................................36

ServicingtheFuses.............................................37

DriveSystemMaintenance.....................................38

CheckingtheSeatBelt........................................38

CheckingtheRolloverProtectionSystem

(ROPS)Knobs...............................................38

AdjustingtheTracking........................................38

CheckingtheTirePressure.................................39

AdjustingtheCasterPivotBearing......................39

AdjustingtheElectricClutch..............................40

CoolingSystemMaintenance..................................41

CleaningtheEngineScreen................................41

CleaningtheEngineCoolingFinsand

Shrouds..........................................................41

BeltMaintenance....................................................42

InspectingtheBelts............................................42

ReplacingtheMowerBelt...................................42

ReplacingtheHydraulicPumpDrive

Belt................................................................43

ControlsSystemMaintenance.................................44

AdjustingtheControlHandlePosition................44

AdjustingtheMotionControlLinkage................44

AdjustingtheMotionControlDamper...............45

AdjustingtheMotionControlNeutralLock

Pivot..............................................................45

HydraulicSystemMaintenance...............................46

ServicingtheHydraulicSystem...........................46

ChangingtheHydraulicSystemFilterand

Oil..................................................................46

MowerDeckMaintenance......................................48

LevelingtheMowerDeck...................................48

ServicingtheCuttingBlades...............................50

RemovingtheMowerDeck................................52

ReplacingtheGrassDeector.............................53

Cleaning.................................................................54

CleaningUndertheMower.................................54

WasteDisposal...................................................54

Storage.......................................................................54

CleaningandStorage..........................................54

Troubleshooting.........................................................56

Schematics.................................................................58

3

Safety

ThismachinemeetsorexceedsEuropeanStandardsin

effectatthetimeofproduction.However,improper

useormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-"personal

safetyinstruction."Failuretocomplywiththeinstruction

mayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulations

canrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould

emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

controllevers.Themainreasonsforlossof

controlare:

◊insufcientwheelgrip,especiallyonwet

grass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning–Fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–-donotstoporstartsuddenlywhenonaslope;

–-useslowspeedsonslopesandduringtight

turns;

4

–-stayalertforhumpsandhollowsandother

hiddenhazards;

•Usecarewhenpullingloadsorusingheavy

equipment.

–-Useonlyapproveddrawbarhitchpoints.

–-Limitloadstothoseyoucansafelycontrol.

–-Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator'sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,

anddisconnectthesparkplugwire(s)orremovethe

ignitionkey

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

lawnmower;

–afterstrikingaforeignobject.Inspectthe

lawnmowerfordamageandmakerepairsbefore

restartingandoperatingtheequipment;ifthe

machinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's

position.

•Reducethethrottlesettingduringenginerun-out

and,iftheengineisprovidedwithashut-offvalve,

turnthefueloffattheconclusionofmowing.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbe

doneoutdoors.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft

unattended,lowerthecuttingmeansunlessapositive

mechanicallockisused.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis

anodorless,deadlypoisonthatcankillyou.Donot

runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerand

anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•UseonlyToro-approvedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

5

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer'srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof91dBA,whichincludesanUncertaintyValue(K)

of1dBA.

Thesoundpressurelevelwasdeterminedaccordingto

theproceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=1.6m/s

2

Measuredvibrationlevelforlefthand=2.7m/s

2

UncertaintyValue(K)=1.4m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.31m/s

2

UncertaintyValue(K)=0.16m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

6

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

58-6520

1.Grease

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

106–2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

8

106-5517

1.Warning—donottouchthehotsurface.

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarinthefullyraisedandlockedpositionandwear

theseatbelt.Lowertherollbaronlywhenabsolutely

necessary;donotwearthetheseatbeltwhentherollbaris

down.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

107-3969

1.Warning—readtheOperator'sManual.

2.Crushinghazard,mower—engagetheparkingbrake,stop

theengine,andremovetheignitionkeybeforeworking

underthemower.

112-3858

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

beforeadjustingtheheight

ofcut.

2.Readtheinstructions

beforeservicingor

performingmaintenance.

4.Heightofcutsettings.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

9

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drillormodify

therollbarinanyway.

117–1158

1.Bypassleverpositionfor

operatingthemachine.

2.Bypassleverpositionfor

pushingthemachine.

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—donotoperatethewithout

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

117–3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

117-3888

1.Sliding,tippinghazard—donotusethemachinenear

drop-offswithslopesgreaterthan15degrees,usethe

machineasafedistancefromdrop-offsonslopeslessthan

15degrees;donotturnsharplywhiletravelingfast,drive

slowlywhenturning.

2.Warning—donotusedualramps,useonepieceramps

whentransportingmachine;donotuserampswith

inclinationgreaterthan10degrees.

10

117-8639

1.Beltrouting

2.Greasepulley,

maintenanceinterval—50

hours

119-2501

1.Choke3.Slow

2.Fast

4.PTO(PowerTake-off)

121–4777

1.Heightofcutadjustment2.ReadtheOperator’s

Manualoninformationon

howtolockandunlockthe

deckposition.

114–4468

1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control

onaslope,disengagethebladecontrolswitch(PTO),

proceedofftheslopeslowly.

2.Warning—donotoperatethismachineunlessyouaretrained.

6.Crushing/dismembermenthazardofbystanders—donotcarry

passengers,lookforwardanddownwhenoperatingthe

machine,lookbehindanddownwhenreversing.

3.Warning—engagetheparkingbrake,stoptheengineand

removetheignitionkey;readtheinstructionsbeforeservicing

orperformingmaintenance.

7.Cutting/dismembermenthazard;handorfoot—stayaway

frommovingpartsandkeepallguardsandshieldsinplace.

4.Thrownobjecthazard—Stoptheengineandpickupdebris

beforeoperating,keepbystandersasafedistancefromthe

machine,keepdeectorinplace

11

ProductOverview

G014939

Figure4

1.Height-of-cutdecklift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parkingbrakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motioncontrollevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

G017418

25

10

15

1

2

3

4

5

6

Figure5

1.PTOSwitch

4.Hourmeter

2.Choke

5.Ignitionswitch

3.Throttlecontrol6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhourstheengine

hasoperated.Itoperateswhentheengineisrunning.

Usethesetimesforschedulingregularmaintenance

(

Figure5).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.Pullthechoke

knobuptoengageit.

BladeControlSwitch(PTO)

Thebladecontrolswitch(PTO)isusedtoengagethe

electricclutchanddrivethemowerblades.Pullthe

switchuptoengagethebladesandrelease.Todisengage

theblades,pushthebladecontrolswitch(PTO)down

ormoveamotioncontrolleverintotheneutrallock

position.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

threepositions:Start,RunandOff.

MotionControlLevers

Themotioncontrolleversareusedtodrivethemachine

forward,reverse,andturneitherdirection.

NeutralLockPosition

Theneutrallockpositionisusedwiththesafetyinterlock

systemtoengageandtodetermineneutralposition.

FuelShut-offValve

Closethefuelshut-offvalve(undertheseat)when

transportingorstoringthemower.

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

12

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

48inchDeck

WithoutDeck

45.3inches(115.1cm)

DeectorUp51.5inches(130.8cm)

DeectorDown63.1inches(160.3cm)

Length:

48inchDeck

RollBar-Up

78.6inches(199.6cm)

RollBar-Down

80.4inches(204.2cm)

Height:

RollBar-UpRollBar-Down

70.2inches(178.3cm)46.5inches(118.1cm)

Weight:

ModelWeight

74141TE

1010lb(458kg)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh,unleaded

gasolinewithanoctaneratingof87orhigher

((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%

MTBEbyvolumeisacceptable.

•DoNotuseethanolblendsofgasoline(suchasE15

orE85)withmorethan10%ethanolbyvolume.

Performanceproblemsand/orenginedamagemay

resultwhichmaynotbecoveredunderwarranty.

•DoNotusegasolinecontainingmethanol.

•DoNotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizeris

used.

•DoNotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoorsonlevelground,in

anopenarea,whentheengineiscold.Wipeup

anygasolinethatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Fill

thefueltanktothebottomofthellerneck.

Theemptyspaceinthetankallowsgasolineto

expand.Overllingmayresultinfuelleakage

ordamagetotheengineoremissionsystem(if

equipped).

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem

inplaceandinproperworkingcondition.

13

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmayinsulate

thecontainerandslowthelossofanystatic

charge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerandrefuel

theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty

spaceinthetankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefueltankcap.

4.Fillthefueltanktothebottomofthellerneck.

Ensurethereisemptyspaceinthetanktoallowthe

gasolinetoexpand(

Figure6).

G009189

g017624

1

2

4

3

5

Figure6

14

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theEngineOilLevel.

BreakingInaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhennew,

placingadditionalloadontheengine.Allow40to50

hoursofbreak-intimefornewmachinestodevelopfull

powerandbestperformance.

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe

rollbarinthefullyraisedlockedpositionanduse

theseatbelt.

Ensuretheseatissecuredtothemachine.

WARNING

Thereisnorolloverprotectionwhentherollbar

isinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhen

absolutelynecessary.

Important:Ensuretheseatissecuredtothe

machine.

1.Tolowertherollbar,applyforwardpressuretothe

upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sotheyare

notengaged(Figure7).

3.Lowertherollbartothedownposition(Figure7).

Figure7

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartotheoperate

position,rotatetheknobssotheymovepartially

intothegrooves(Figure7).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswillsnap

intopositionwhentheholesalignwiththepins

(

Figure7).Pushontherollbarandensurethat

bothpinsareengaged.

Important:Alwaysusetheseatbeltwiththe

rollbarinthefullyraisedposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

15

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentherollbar

isdown.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan

15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure8

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone-useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperatorsearandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feetand

headisrecommended.

G009027

1

2

Figure9

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

WARNING

Parkingbrakemaynotholdmachineparkedona

slopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkonslopesunlesswheelsarechocked

orblocked

G017426

1

2

Figure10

16

ReleasingtheParkingBrake

G017427

1

2

Figure11

OperatingtheMowerBlade

ControlSwitch(PTO)

Thebladecontrolswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBladeControlSwitch

(PTO)

Note:Engagingthebladecontrolswitch(PTO)with

thethrottlepositionathalforlesswillcauseexcessive

weartothedrivebelts.

G008945

Figure12

DisengagingtheBladeControlSwitch

(PTO)

G009174

Figure13

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastand

Slowpositions(Figure14).

Alwaysusethefastpositionwhenturningonthe

mowerdeckwiththebladecontrolswitch(PTO).

G008946

Figure14

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostartthe

engine.

2.Pulluponthechokeknobtoengagethechoke

beforeusingtheignitionswitch(

Figure15).

3.Pushdownonthechoketodisengagethechoke

aftertheenginehasstarted(

Figure15).

G008959

1

2

Figure15

1.On2.Off

17

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition

(Figure16).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails

tostartallowa15secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthe

fuelsystemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure16

2.Turntheignitionkeytostoptostoptheengine.

UsingtheFuelShut-OffValve

Thefuelshut-offvalveislocatedbehindtheseat.

Closethefuelshut-offvalvefortransport,maintenance,

andstorage.

Ensurethefuelshut-offvalveisopenwhenstarting

theengine.

G017428

G008948

1

2

Figure17

1.On2.Off

StartingandStoppingthe

Engine

StartingtheEngine

1.RaisetheROPSupandlockintoplace,sitonthe

seatandfastentheseatbelt.

2.Movethemotioncontrolstoneutrallocked

position.

3.Settheparkingbrake;refertoSettingtheParking

Brake.

4.Movethebladecontrolswitch(PTO)totheOff

position(

Figure18).

5.MovethethrottlelevermidwaybetweentheSlow

andFastpositions.

18

g017429

Figure18

6.TurntheignitionkeytotheStartposition

(Figure16).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails

tostartallowa15secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthe

fuelsystemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure19

1.Off3.Start

2.Run

StoppingtheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethetractorwhileitis

unattended.

Alwaysremovetheignitionkeyandsettheparking

brakewhenleavingthemachineunattended,even

ifjustforafewminutes.

Lettheengineidleatslowthrottle(turtle)for60

secondsbeforeturningtheignitionswitchoff.

g017430

Figure20

Important:Makesurethatthefuelshutoffvalveis

closedbeforetransportingorstoringthemachine,

asfuelleakagemayoccur.Settheparkingbrake

beforetransporting.Makesuretoremovethekey

asthefuelpumpmayrunandcausethebattery

tolosecharge.

19

TheSafetyInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thebladecontrolswitch(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked

position

Thesafetyinterlocksystemalsoisdesignedtostopthe

enginewhenthetractioncontrolsaremovedfromthe

lockedpositionwiththeparkingbrakeengagedorif

yourisefromtheseatwhenthePTOisengaged.

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorizedService

Dealerrepairthesafetysystemimmediately.

1.Sittingontheseat,engagetheparkingbrakeand

movethebladecontrolswitch(PTO)toon.Try

startingtheengine;theengineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeand

movethebladecontrolswitch(PTO)tooff.Move

eithermotioncontrollever(outofneutrallocked

position).Trystartingtheengine;theengineshould

notcrank.Repeatforothercontrollever.

3.Sittingontheseat,engagetheparkingbrake,move

thebladecontrolswitch(PTO)tooffandmove

themotioncontrolleverstoneutrallockposition.

Nowstarttheengine.Whiletheengineisrunning,

releasetheparkingbrake,engagethebladecontrol

switch(PTO)andriseslightlyfromtheseat;the

engineshouldstop.

4.Sittingontheseat,engagetheparkingbrake,move

thebladecontrolswitch(PTO)tooffandmove

themotioncontrolleverstoneutrallockposition.

Nowstarttheengine.Whiletheengineisrunning,

centereithermotioncontrolandmove(forwardor

reverse);theengineshouldstop.Repeatforother

motioncontrol.

5.Sittingontheseat,disengagetheparkingbrake,

movethebladecontrolswitch(PTO)tooffand

movethemotioncontrolleverstoneutrallock

position.Trystartingtheengine;theengineshould

notcrank.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Place

thethrottlecontrolinthefastpositionforbest

performance.Alwaysoperateinthefullthrottle

positionwhenmowing.

CAUTION

Machinecanspinveryrapidly.Operatormaylose

controlofmachineandcausepersonalinjuryor

damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

20

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Toro Z Master Commercial 2000 Series Riding Mower, User manual

Toro Z Master Commercial 2000 Series Riding Mower, User manual

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