QMS Magicolor 6100 Operating instructions

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The followin
g
are trademarks or re
g
istered trademarks of their respective owners. Other product names
mentioned in this manual ma
y
also be trademarks or re
g
istered trademarks of their respective owners.
Re
g
istered trademarks are re
g
istered in the United States Patent and Trademark Office; some trademarks
ma
y
also be re
g
istered in other countries. QMS, Crown, CrownAdmin, CrownCop
y
, CrownNet, the QMS
lo
g
o, ma
g
icolor, and the Crown seal are re
g
istered trademarks of QMS, Inc., and CrownView,
Ima
g
eServer, Multi-Res, PS Executive Series, Q
COLOR
, and QFORM are trademarks of QMS, Inc.
PostScript is a trademark of Adobe S
y
stems Incorporated for a pa
g
e description lan
g
ua
g
e and ma
y
be
re
g
istered in certain
j
urisdictions. Throu
g
hout this manual, “PostScript Level 2” is used to refer to a set of
capabilities defined b
y
Adobe S
y
stems for its PostScript Level 2 pa
g
e description lan
g
ua
g
e. These
capabilities, amon
g
others, are implemented in this product throu
g
h a QMS-developed emulation that is
compatible with Adobe's PostScript Level 2 lan
g
ua
g
e. Adobe, Acrobat, the Acrobat lo
g
o/Adobe S
y
stems
Incorporated. 3Com, 3+Open/3Com Corporation. Aldus, Aldus Pa
g
eMaker, Aldus FreeHand/Aldus
Corporation. Apple, AppleTalk, EtherTalk, LaserWriter, LocalTalk, Macintosh, TrueT
y
pe/Apple Computer,
Inc. VINES/Ban
y
an. Centronics/Centronics. Color Solutions, ColorBlind/Color Solutions. DEC, DECnet,
LN03, LN03 Plus, VMS/Di
g
ital E
q
uipment Corporation. PhoneNET/Farallon Computin
g
, Inc. CompuServe /
H & R Block. Hewlett-Packard, HP, PCL, HP-GL, LaserJet/Hewlett-Packard Co. IBM, OS/2, Token-Rin
g
/
International Business Machines Corporation. Intel/Intel Corporation. Iome
g
a, Jaz, Zip/Iome
g
a. Microsoft,
MS-DOS/Microsoft Corporation. Novell and NetWare/Novell, Inc. Pantone, PANTONE/Pantone. PANTONE
is Pantone, Inc.’s check-standard trademark for color reproduction and color reproduction materials. QuarkXPress/
Quark, Inc. TOPS/Sun Micros
y
stems, Inc. UNIX/UNIX S
y
stems Laboratories. SIMM/Wan
g
Laboratories.
Ethernet/Xerox. All other trademarks are the propert
y
of their respective owners.
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The di
g
itall
y
encoded software included with
y
our
magicolor
6100 Print S
y
stem is Cop
y
ri
g
hted © 2000 b
y
QMS, Inc. All Ri
g
hts Reserved. This software ma
y
not be reproduced, modified, displa
y
ed, transferred, or
copied in an
y
form or in an
y
manner or on an
y
media, in whole or in part, without the express written
permission of QMS, Inc.

This manual is Cop
y
ri
g
hted © 2000 b
y
QMS, Inc., One Ma
g
num Pass, Mobile, AL 36618. All Ri
g
hts
Reserved. This manual ma
y
not be copied in whole or in part, nor transferred to an
y
other media or
lan
g
ua
g
e, without the express written permission of QMS, Inc.
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Standard Product Documentation ................................................................. 1-2
Manuals on the CD-ROM 1-3
Usin
g
Adobe Acrobat Reader 1-4
T
y
po
g
raphic Conventions 1-6
Getting Acquainted with Your Printer ........................................................... 1-7
Printer Components 1-7
The Control Panel ........................................................................................... 1-9
Message Window ............................................................................................ 1-9
Settin
g
the Messa
g
e Window Lan
g
ua
g
e 1-10
Control Panel Indicators ............................................................................... 1-10
Control Panel Keys ....................................................................................... 1-11
Online, Media, and Cancel Ke
y
s 1-11
Menu, Select, Previous, and Next Ke
y
s 1-12
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Loading the Media Cassette ...........................................................................2-3
Paper Specifications 2-3
Prepare the Paper 2-4
Load the Cassette 2-4
Usin
g
Letterhead and Memo Media 2-5
Using Media Other Than Paper ......................................................................2-6
Usin
g
Envelopes 2-7
Usin
g
Gloss
y
Stock 2-9
Usin
g
Labels 2-9
Usin
g
Thick Stock 2-11
Usin
g
Transfer Media 2-12
Usin
g
Transparencies 2-13
Using Toner Cartridges .................................................................................2-14
Toner Cartrid
g
e Life 2-14
Refilled Toner Cartrid
g
es 2-15
Orderin
g
Toner Cartrid
g
es 2-15
Toner Cartrid
g
e Stora
g
e 2-15
Replacing a Toner Cartridge ........................................................................2-16
Replacing the OPC Belt Cartridge ...............................................................2-18
Replacing the Fuser Oil Bottle .....................................................................2-22
Replacing the Cleaning Roller ......................................................................2-23
Replacing the Waste Toner Bottle ...............................................................2-24
Replacing the Ozone Filter ..........................................................................2-26
Handling the Printer ......................................................................................2-26
Cleaning the Printer ......................................................................................2-27
Guidelines for Cleanin
g
Inside the Printer 2-28
Cleanin
g
the Transfer Unit 2-28
Cleanin
g
the OPC Belt Cartrid
g
e 2-32
Cleanin
g
the Laser Lens 2-33
Cleanin
g
the Exterior of The Printer 2-35
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Maintenance Schedule ................................................................................. 2-36
Cleanin
g
Schedule 2-36
Preventive Maintenance Schedule 2-37
Replacement Schedule 2-38
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High-Resolution Printing ............................................................................... 3-3
How Much Memor
y
Do You Need? 3-3
Settin
g
the Default Resolution 3-4
PDF File Printing ............................................................................................. 3-5
Ad
j
ustin
g
Memor
y
Clients for PDF Printin
g
3-5
Printin
g
Preformatted Files Usin
g
CrownView 3-6
Troubleshootin
g
PDF Direct Printin
g
from CrownView 3-6
Cassette Chaining ........................................................................................... 3-7
Enablin
g
/Disablin
g
Cassette Chainin
g
3-7
Collating Output ............................................................................................. 3-8
Enablin
g
/Disablin
g
Collation 3-8
Workin
g
with Chunk Collation 3-9
Improvin
g
Collation Performance 3-9
Duplex (2-Sided) Printing ............................................................................. 3-10
Manual Duplexin
g
3-10
Auto Duplexin
g
3-10
Printing on Standard and Custom Media Sizes ......................................... 3-12
Working with Status Pages ......................................................................... 3-13
Identif
y
in
g
a Status Pa
g
e T
y
pe 3-13
Printin
g
a Status Pa
g
e 3-14
Cancelling/Ending Print Jobs ...................................................................... 3-14
Cancellin
g
a Print Job 3-15
Cancellin
g
all Print Jobs 3-15
Endin
g
a Print Job 3-15
Proof-Then-Print ............................................................................................ 3-16
Usin
g
Proof-Then-Print 3-16
CrownView ..................................................................................................... 3-18
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Setting up the Printer Web Page ..................................................................3-19
Determinin
g
the Printer Name 3-19
Settin
g
Up Your Browser Software 3-19
Printer Home Page ........................................................................................3-23
Home 3-24
Operator Control 3-25
General Settin
g
s 3-27
Printer Jobs 3-34
Consumable Status 3-35
Accountin
g
3-37
Statistics 3-40
S
y
stem Support Pa
g
e 3-42
QMS, Inc. Pa
g
e 3-44
Online Help Pa
g
e 3-44
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Color Management and Control..................................................................... 4-2
QMS QCOLOR Technology ............................................................................4-2
QMS QCOLOR Automatic Color Correction 4-3
Color Matchin
g
with QMS Advanced Level 2 4-5
Host-Based Color Matchin
g
4-6
PANTONE Color Matchin
g
Tables 4-8
Color Calibration 4-8
Colorific 4-9
QMS ColorDepth Screenin
g
Technolo
gy
4-9
A
g
fa Balanced Screenin
g
(
ABS
)
4-10
Printer Drivers ................................................................................................4-10
Accessin
g
Color Matchin
g
for Windows 95/98 4-11
Accessin
g
Color Matchin
g
for Microsoft Windows NT 4.0 4-14
Accessin
g
Color Matchin
g
for Microsoft Windows 3.1 4-16
Accessin
g
Color Matchin
g
for Macintosh 4-18
Downloading Custom Profiles .....................................................................4-22
Profilin
g
Your Printer 4-24
What’'s Next? .................................................................................................4-24
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Automatic Jam Recovery ............................................................................... 5-3
Preventing Media Jams ................................................................................. 5-3
Understanding the Media Path ...................................................................... 5-5
With Optional Duplexer 5-5
Understanding Media Jam Status Messages ............................................... 5-7
Removing Media Jams ................................................................................... 5-7
Misfeed Jams 5-8
Inner Jams, Outer and Drum Jams 5-8
Duplexer Jams 5-11
Other Jams 5-13
Installation Troubleshooting ....................................................................... 5-14
Status and Service Messages ...................................................................... 5-14
Status Messa
g
es 5-15
Service Messa
g
es 5-26
HP-GL Error Codes and PCL Error Codes .................................................. 5-28
Testing PC-Printer Communication ........................................................... 5-29
Creatin
g
the Test File 5-29
Sendin
g
the Test File 5-29
Testing Macintosh-Printer Communication ................................................ 5-37
Testin
g
Macintosh Communication 5-37
Printer Problem Checklist ........................................................................... 5-37
OPC Belt Cartridge Problems ...................................................................... 5-39
Control Panel Problems ............................................................................... 5-39
Data Indicator Sta
y
s Lit 5-39
No Advanced Status Pa
g
e’ 5-40
No Startup Pa
g
e 5-40
Paper Jam Messa
g
e Sta
y
s On 5-41
Printer Resets 5-41
PostScript Errors 5-42
Windows Driver Problems ............................................................................ 5-42
Printer Description Files 5-42
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CrownNet Problems ......................................................................................5-42
Output Problems ...........................................................................................5-45
600x600, 1200x1200 dpi Printin
g
Unavailable at Rated Speed 5-45
Blank Pa
g
es 5-46
Not All Pa
g
es Print 5-46
Printer Pauses 5-46
Duplexer Problems ........................................................................................5-47
General 5-47
Print Quality Problems .................................................................................5-48
Image Defects ................................................................................................5-49
General 5-49
Specific 5-49
Blurred or Li
g
htl
y
Stained Back
g
round 5-50
Colored Bands, Horizontal Bandin
g
5-50
Insufficient Gloss or Fusin
g
5-51
Irre
g
ular Print, Mottled Ima
g
e 5-51
Missin
g
Ima
g
e at Ed
g
e 5-52
Mixed Color Ima
g
e, Color Variation, Color Misre
g
istration 5-52
Spottin
g
5-53
Too Dark 5-53
Too Li
g
ht 5-54
Toner Smud
g
es, Residual Ima
g
es 5-54
Uneven Print Densit
y
5-55
Vertical Streakin
g
5-55
Placing a Service Call ..................................................................................5-56
What’'s Next? .................................................................................................5-56
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Introduction ......................................................................................................6-2
What's Involved? 6-2
Remove Cables and Cassette(s) ....................................................................6-3
Remove the Toner Cartridges ........................................................................6-3
Remove the OPC Belt Cartridge ....................................................................6-3
Prepare the Fuser Unit ...................................................................................6-5
 &
Change the Waste Toner Pack ....................................................................... 6-8
Remove the Duplexer Unit ............................................................................. 6-9
Remove the Lower Feeder Unit ................................................................... 6-11
Repack the Printer ........................................................................................ 6-13
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Sources of Support .........................................................................................A-2
Your Vendor A-2
Your Application Vendor A-2
Internet A-2
Support A-3
QMS World-wide Offices ................................................................................A-4
QMS United States and Latin America A-4
QMS Canada A-5
QMS Japan A-5
QMS EMEA A-5
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“Gettin
g
Ac
q
uainted with Your Printer” on pa
g
e 1-7
“The Control Panel” on pa
e 1-9
“Messa
g
e Window” on pa
g
e 1-9
“Control Panel Indicators” on pa
g
e 1-10
“Control Panel Ke
y
s” on pa
g
e 1-11
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This chapter provides information about
y
our product documentation,
y
our printer and
introduces the parts of the printer control panel.
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magicolor
6100 Print
System Installation
Guide
This
g
uide assists in
g
ettin
g
the printer up and
runnin
g
. It is to be used as a
q
uick setup
reference onl
y
and should be used in
con
j
unction with the full manuals.
magicolor
6100 Print
System Operation
You’re lookin
g
at this document ri
g
ht now. It
introduces the printer and documentation and
explains the control panel. This manual
g
uides
y
ou throu
g
h the da
y
-to-da
y
operation of
y
our
printer. It includes information on printin
g
files,
addin
g
print media, and replacin
g
toner. It also
includes information on handlin
g
, cleanin
g
,
and maintainin
g
y
our printer; improvin
g
print
q
ualit
y
; and troubleshootin
g
printer problems.
Connecting Your
QMS Print System
This manual
g
uides
y
ou throu
g
h connectin
g
y
our printer to a computer or a network and
confi
g
urin
g
y
our printer for network printin
g
.
magicolor
6100 Print
System Options
Refer to this manual for information on
installin
g
and usin
g
printer options:
emulations, securit
y
ke
y
, memor
y
up
g
rades,
fonts, interfaces, hard disks, and s
y
stem
software updates.
magicolor
6100 Print
System Reference
Refer to this manual when
y
ou need to
chan
g
e
y
our printer’s confi
g
uration. It also
provides information on t
y
pefaces and fonts,
j
ob accountin
g
, printer memor
y
, and other
advanced printer features.
ma
g
icolor
6100
Documentation
CD-ROM
ma
g
icolor
6100
Documentation
CD-ROM
3
ma
g
icolor
6100
Documentation
CD-ROM
ma
g
icolor
6100
Documentation
CD-ROM
ma
g
icolor
6100
Documentation
CD-ROM
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."*2,.
The manuals included on the
ma
g
icolor
6100 Print S
y
stem Documentation and
QMS
Software Utilities
CD-ROMs are in Adobe Acrobat PDF format. We’ve also provided
the Acrobat Reader and QuickTime pro
g
rams on both CD-ROMs. The CD-ROM insert
provides instructions on installin
g
them.
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Adobe Acrobat PDF-formatted manuals
g
ive
y
ou more flexibilit
y
and convenience
than do hardcop
y
manuals when
y
ou have to access information. Here are some of
the advanta
g
es PDF-formatted manuals provide:
You can store the PDF manuals in a central location for access b
y
an
y
one on the
network.
You can view and print the manuals on Windows, Macintosh, and UNIX platforms.
You can view the manuals on web browsers usin
g
the Acrobat plu
g
-in.
QMS Document
Options Commands
This manual lists and explains all QMS
Document Option Commands
(
DOCs
)
,
software codes
y
ou insert in documents to
enable printer features that can’t be accessed
b
y
y
our application or pa
g
e description
lan
g
ua
g
e. Printer-supported DOCs are listed
in appendix C, “Document Option
Commands,” of the Reference manual. In
most cases onl
y
advanced users or s
y
stem
administrators need this information.
QMS Crown Network
Notes
Refer to this document for network tips. It
discusses 3Com 3+Open, Ban
y
an VINES,
LAN Mana
g
er-based LANs, Novell NetWare,
TCP/IP, UNIX, DECnet, and VMS. In most
cases, onl
y
advanced network users and
s
y
stem administrators need this information.
Colorific User’s
Manual
Contains instructions for usin
g
Colorific’s
monitor calibration software and helpful
information about color mana
g
ement, ICC
profiles and color matchin
g
.
QMS
Software Utilities
CD-ROM
QMS
Software Utilities
CD-ROM
QMS
Software Utilities
CD-ROM
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You can view the manuals on-screen in different formats
(
side-b
y
-side or two-up,
one pa
g
e at a time, scrollin
g
two-up, article flow, and zoomin
g
capabilit
y
up to
800%
)
.
You can conduct full-text searches throu
g
h all of the manuals.
You can watch QuickTime video clips on Windows and Macintosh platforms that
enhance the text and illustrations for a number of commonl
y
performed proce-
dures.
(
When installin
g
the Reader, be sure to select the option to install Quick-
Time.
)
You can print onl
y
the manual pa
g
es that
y
ou need.
The PDF-formatted manuals have been enhanced for on-screen viewin
g
and nav-
i
g
ation. Throu
g
hout each manual are numerous hotlinks to cross-reference
points. The table of contents and the index are full
y
hotlinked to their respective
pa
g
e references, and all World Wide Web addresses are linked to their respective
home pa
g
es.
We hope
y
ou en
j
o
y
usin
g
the Acrobat software to access the information in
y
our man-
uals. The
y
’ll never become do
g
-eared and
y
ellowed or collect dust on some for
g
otten
shelf with
q
uick online access. Your PDF-formatted manuals will empower
y
ou to take
full advanta
g
e of all the capabilities of
y
our printer.
4 ! !,
When
y
ou use Acrobat to view
y
our manuals, keep the followin
g
tips in mind for usin
g
some of the navi
g
ation features built into Acrobat and
y
our manuals.
You ma
y
view the document in three different st
y
les: pa
g
e onl
y
, with bookmarks,
or with thumbnails. Tr
y
each to see which
y
ou like best. Viewin
g
with bookmarks
will enable
y
ou to use a
q
uick table of contents to move around the document.
The toolbar also
g
ives
y
ou
q
uick access to pa
g
e navi
g
ation features. For exam-
ple,
y
ou ma
y
click a button to advance
(
>
)
or reverse
(
<
)
one pa
g
e,
g
o to the start
(
|<
)
or end
(
>|
)
of the document, or use the histor
y
button
(
<<
)
to
g
o to the previ-
ous pa
g
es
y
ou viewed. There are other buttons in the toolbar to chan
g
e view or
ma
g
nification of the document.
As
y
ou browse throu
g
h the document the open hand tool will sometimes turn into
a pointin
g
hand. You have discovered an embedded link in the manual. You will
"
2"
!"#" 
find these links in the table of contents, index, www addresses, and cross refer-
ences. Click on the link to
j
ump to a new location.
You ma
y
discover a movie camera icon on Windows and Macintosh
platforms. Click the icon to pla
y
a QuickTime video clip of the
procedure described in the text.
Use the Acrobat Reader Online Help for a more complete explanation of these
features.
,5"
Don’t for
g
et that
y
our application documentation, host operatin
g
s
y
stem documenta-
tion, and network documentation all contain useful printin
g
information. Further infor-
mation on QMS printers is available throu
g
h the Internet. See appendix A, “QMS
Customer Support” for details.
"
2"


&
The followin
g
t
y
po
g
raphic conventions are used in this manual:
»Note:
Notes contain tips, extra information, or important information that deserves
emphasis or reiteration
.
Caution:
Cautions present information that you need to know to avoid equipment
dama
g
e, process failure, or extreme annoyance.
WARNING!
Warnin
g
s indicate the possibility of personal injury if a specific procedure
is not performed exactly as described in the manual.
ACHTUNG!
Bitte halten Sie sich exakt an die im Handbuch beschriebene
Vor
g
ehensweise, da sonst Verletzun
g
s
g
efahr bestehen könnte.
Mixed-Case Courier
Text
y
ou t
y
pe, and messa
g
es and information displa
y
ed on the
screen
Mixed-Case Italic Courier
Variable text
y
ou t
y
pe; replace the italicized word
(
s
)
with information
specific to
y
our printer or computer
UPPERCASE COURIER
Information displa
y
ed in the printer messa
g
e window
lowercase bold
PostScript operators and DOS commands
lowercase italic
Variable information in text
UPPERCASE File and utilit
y
names
Press the Enter ke
y
(
PC
)
or Return ke
y
(
Macintosh
)
^ Press and hold down the Ctrl ke
y
(
PC
)
In Adobe Acrobat PDF versions of the manual, click to
pla
y
a QuickTime video clip of the procedure described in the text.
6 7"
8#"
!"#" 
6 7"8#"

Before operatin
g
the printer,
y
ou should become familiar with certain ph
y
sical items,
as shown on the followin
g
pa
g
es.
»Note:
If you’re usin
g
the Acrobat PDF version of this manual, the parts of the printer
identified on the next 2 pa
g
es are hotlinked—by clickin
g
on that portion of the
illustration, you will
g
o to the section in the
Installation Guide
or
Operation
manual that
pertains to that part.












6 7"
8#"











 ! "

**
!"#" 9
**
The control panel, located on the front of the printer, allows
y
ou to direct the printer’s
operation. In addition, it displa
y
s the current status of the printer, includin
g
an
y
condi-
tion that needs
y
our attention.
.:8
The control panel messa
g
e window provides status and confi
g
uration information.
Status messa
g
es are listed in chapter 5, “Printer Jams and Troubleshootin
g
.”
Printer confi
g
uration is explained in chapter 2, “Printer Confi
g
uration,” in the
Reference
manual
.
#$%&'
(%
)*

*
)+
,


)+
-.
/
+
,.

*
**
/


.:8;"
**/
Four indicators displa
y
printer status information.
Menu
Administration/Miscellaneous/Ke
y
pad Lan
g
ua
g
e
Purpose
Chan
g
e the messa
g
e window lan
g
ua
g
e.
Choices
En
g
lish, French, Italian, German, Spanish, Portu
g
uese
Default
En
g
lish
Notes
The printer must be restarted for chan
g
es to this menu to take effect. You can
either let the printer restart automaticall
y
after
y
ou save the chan
g
e and exit
from the confi
g
uration menu, or
y
ou can wait for the chan
g
e to take effect the
next time
y
ou manuall
y
turn on the printer.
Indicator Off On
The printer is not read
y
to print.
»Note:
When this indicator
is blinkin
g
, the printer is
warmin
g
up or is in Ener
g
y
Saver mode.
The printer has finished warmin
g
up and is read
y
to print.
The printer is off line and not read
y
to accept data.
The printer is on line and read
y
to
accept data.
No problem. The printer re
q
uires operator
attention
(
usuall
y
accompanied b
y
a status messa
g
e in the messa
g
e
window
)
.
/