Danfoss Termix BL Operating instructions

Danfoss
Brand
Danfoss
Model
Termix BL
Type
Operating instructions

Danfoss Termix BL

Instantaneous water heater with heat exchanger and automatic controls. Designed for large apartment houses, sports arenas, and schools, where large amounts of hot water are needed. Available in 7 different sizes with an output from 70-222 kW and supplied with insulated plate heat exchangers.

Features:

  • Suitable for charging systems with high momentary demands for hot water
  • Automatic controls for regulation of charging temperature
  • Pressure control to avoid cyclic variations in differential pressure
  • Standard connections for domestic hot water (DHW) circulation including circulation pump and non-return valve

Danfoss Termix BL

Instantaneous water heater with heat exchanger and automatic controls. Designed for large apartment houses, sports arenas, and schools, where large amounts of hot water are needed. Available in 7 different sizes with an output from 70-222 kW and supplied with insulated plate heat exchangers.

Features:

  • Suitable for charging systems with high momentary demands for hot water
  • Automatic controls for regulation of charging temperature
  • Pressure control to avoid cyclic variations in differential pressure
  • Standard connections for domestic hot water (DHW) circulation including circulation pump and non-return valve
OperatingGuide
TermixBL
1.0TableofContents
1.0TableofContents.............................................1
........................................................................2
2.0Functionaldescription......................................3
3.0Safetynotes.....................................................4
3.1SafetyNotes–general............................................4
4.0Mounting........................................................5
4.1Mounting...........................................................5
4.2Electricalconnections.............................................7
5.0Design.............................................................8
5.1Design...............................................................8
5.2Schematicdiagram................................................9
5.3Design...............................................................10
5.4Schematicdiagram................................................11
6.0Controls..........................................................12
6.1DHWtemperaturecontrol........................................12
6.2Other.................................................................13
6.3Maintenance........................................................14
7.0Troubleshooting..............................................15
7.1Troubleshootingingeneral......................................15
7.2TroubleshootingDHW............................................15
7.3Disposal.............................................................16
8.0Declaration......................................................18
8.1Declarationofconformity........................................18
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2.0Functionaldescription
Instantaneouswaterheaterwithheatexchangerand
automaticcontrols.Designedforwall-mounting.
Application
TheTermixBLisawaterheaterwithautomaticcontrolsprepared
forachargingsystem.TheTermixBLissuitableforlargeapartment
houses,sportsarenasandschools,wherelargeamountsofhot
waterareneeded.Thehotwatersystemsareavailablein7different
sizeswithanoutputfrom70-222kW.TheTermixBLunitissupplied
withPUinsulatedplateheatexchangers.
Domestichotwater(DHW)
TheTermixBLisavailableforchargingsystemswithlarge
momentarydemandsforhotwaterorininstallationswithrelatively
lowsupplycapacity.TheTermixBLchargingsystemisdelivered
withDanfossautomaticcontrolsforregulationofthecharging
temperatureandthetemperatureinthehotwaterbuffertank.The
controlvalvewithintegratedpressurecontrolhelpstoavoidcyclic
variationsofthedifferentialpressureinthedistrictheatingsupply.
Domestichotwatercirculation
TheTermixBLsubstationissuppliedwithconnectionsforDHW
circulationincludingcirculationpumpandanon-returnvalveas
astandard.
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OperatingGuideTermixBL
3.0Safetynotes
3.1SafetyNotes–general
Thefollowinginstructionsrefertothestandarddesignof
substation.Specialversionsofsubstationsareavailableon
request.
Thisoperatingmanualshouldbereadcarefullybeforeinstallation
andstart-upofthesubstation.Themanufactureracceptsno
liabilityfordamageorfaultsthatresultfromnon-compliancewith
theoperatingmanual.Pleasereadandfollowalltheinstructions
carefullytopreventaccidents,injuryanddamagetoproperty.
Assembly,start-upandmaintenanceworkmustbeperformedby
qualiedandauthorizedpersonnelonly.
Pleasecomplywiththeinstructionsissuedbythesystem
manufacturerorsystemoperator.
Corrosionprotection
Allpipesandcomponentsaremadeofstainlesssteelandbrass.
Themaximumchloridecompoundsoftheowmediumshouldnot
behigherthan150mg/l.
Theriskofequipmentcorrosionincreasesconsiderablyifthe
recommendedlevelofpermissiblechloridecompoundsis
exceeded.
Energysource
Thesubstationisdesignedfordistrictheatingastheprimary
sourceofenergy.However,alsootherenergysourcescanbeused
wheretheoperatingconditionsallowitandalwaysarecomparable
todistrictheating.
Application
Thesubstationisdesignedtobeconnectedtothehouse
installationinafrost-freeroom,wherethetemperaturedoesnot
exceed50°Candthehumiditydoesnotexceed60%.Donotcover
orwallupthesubstationorinanyotherwayblocktheentrance
tothestation.
Choiceofmaterial
Choiceofmaterialsalwaysincompliancewithlocallegislation.
Safetyvalve(s)
Werecommendmountingofsafetyvalve(s),however,alwaysin
compliancewithlocalregulations.
Connection
Thesubstationmustbeequippedwithfeaturesthatensurethat
thesubstationcanbeseparatedfromallenergysources(also
powersupply).
Emergency
Incaseofdangeroraccidents-re,leaksorotherdangerous
circumstances-interruptallenergysourcestothestationif
possible,andseekexperthelp.
Incaseofdiscolouredorbad-smellingdomestichotwater,closeall
shut-offvalvesonthesubstation,informtheoperatingpersonnel
andcallforexperthelpimmediately.
Storage
Anystorageofthesubstationwhichmaybenecessarypriorto
installationshouldbeinconditionswhicharedryandheated.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby
qualiedandauthorizedpersonnelonly.
Pleaseobserveinstructionscarefully
Toavoidinjurytopersonsanddamagetothedevice,itisabsolutely
necessarytoreadandobservetheseinstructionscarefully.
Warningofhighpressureandtemperature
Beawareoftheinstallation’spermissiblesystempressureand
temperature.
Themaximumtemperatureoftheowmediuminthesubstationis
120°C.
Themaximumoperatingpressureofthesubstationis10bar.PN16
versionsareavailableonenquiry.
Theriskofpersonsbeinginjuredandequipmentdamagedincreases
considerablyiftherecommendedpermissibleoperatingparameters
areexceeded.
Thesubstationinstallationmustbeequippedwithsafetyvalves,
however,alwaysinaccordancewithlocalregulations.
Warningofhotsurface
Thesubstationhasgothotsurfaces,whichcancauseskinburns.
Pleasebeextremelycautiousincloseproximitytothesubstation.
Powerfailurecanresultinthemotorvalvesbeingstuckinopen
position.Thesurfacesofthesubstationcangethot,whichcancause
skinburns.Theballvalvesondistrictheatingsupplyandreturnshould
beclosed.
Warningoftransportdamage
Beforesubstationinstallation,pleasemakesurethatthesubstation
hasnotbeendamagedduringtransport.
IMPORTANT-Tighteningofconnections
Duetovibrationsduringtransportallangeconnections,screwjoints
andelectricalclampandscrewconnectionsmustbecheckedand
tightenedbeforewaterisaddedtothesystem.Afterwaterhasbeen
addedtothesystemandthesystemhasbeenputintooperation,
re-tightenALLconnections.
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4.0Mounting
4.1Mounting
Installationmustbeincompliancewithlocalstandardsand
regulations.
Districtheating(DH)-Inthefollowingsections,DHreferstothe
heatsourcewhichsuppliesthesubstations.Avarietyofenergy
sources,suchasoil,gasorsolarpower,couldbeusedasthe
primarysupplytoDanfosssubstations.Forthesakeofsimplicity,
DHcanbetakentomeantheprimarysupply.
Connections:
1.Districtheating(DH)supply
2.Districtheating(DH)return
3.Hotwatercirculation(HWC)
4.Domestichotwater(DHW)
5.Domesticcoldwater(DCW)
Connectionsizes:
DH+DCW+DHW:
G1”(int.thread)
HWC:
G¾”(int.thread)
Dimensions(mm):
Type2-5withoutcover:
H660xW510xD240
Type2-5withcover:
H800xW540xD360
Type6-8withoutcover:
H920xW720xD385
Type6-8withcover:
H920xW800xD450
Weight(approx.):20–40kg
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby
qualiedandauthorizedpersonnelonly.
Type2–5
Type6–8
Thepipeplacementcandeviatefromtheshowndrawing.Pleasenote
themarkingsonthestation.
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4.1.1Installation
Mounting:
Adequatespace
Pleaseallowadequatespacearoundthesubstationformounting
andmaintenancepurposes.
Orientation
Thestationmustbemountedsothatcomponents,keyholes
andlabelsareplacedcorrectly.Ifyouwishtomountthestation
differentlypleasecontactyoursupplier.
Drillings
Wheresubstationsaretobewall-mounted,drillingsareprovided
inthebackmountingplate.Floormountedunitshavesupport.
Labelling
Eachconnectiononthesubstationislabelled.
Beforeinstallation:
Cleanandrinse
Priortoinstallation,allsubstationpipesandconnectionsshouldbe
cleanedandrinsed.
Tightening
Duetovibrationduringtransport,allsubstationconnectionsmust
becheckedandtightenedbeforeinstallation.
Unusedconnections
Unusedconnectionsandshut-offvalvesmustbesealedwitha
plug.Shouldtheplugsrequireremoval,thismustonlybedoneby
anauthorizedservicetechnician.
Installation:
Strainer
Ifastrainerissuppliedwiththestationitmustbettedaccording
toschematicdiagram.Pleasenotethatthestrainermaybe
suppliedloose.
Connections
Internalinstallationanddistrictheatingpipesconnectionsmustbe
madeusingthreaded,angedorweldedconnections.
Keyholeformounting.
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4.2Electricalconnections
Beforemakingelectricalconnections,pleasenotethe
following:
Safetynotes
Pleasereadtherelevantpartsofthesafetynotes.
230V
Thesubstationmustbeconnectedto230VACandearth.
Potentialbonding
Potentialbondingshouldbecarriedoutaccording
to60364-4-41:2007andIEC60364-5-54:2011.
Bondingpointonthemountingplatebelowrightcornermarked
withearthsymbol.
Disconnection
Thesubstationmustbeelectricallyconnectedsothatitcanbe
disconnectedforrepairs.
Outdoortemperaturesensor
Outdoorsensorsshouldbemountedsoastoavoidexposureto
directsunlight.Theyshouldnotbeplacedclosetodoors,windows
orventilationoutlets.
Theoutdoorsensormustbeconnectedtothestationonthe
terminalblockundertheelectroniccontrol.
Authorizedelectrician
Electricalconnectionsmustbemadebyanauthorizedelectricianonly.
Localstandards
Electricalconnectionsmustbemadeinaccordancewithcurrent
regulationsandlocalstandards.
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5.0Design
5.1Design
Yoursubstationmightlookdifferentthanthesubstationshown.
Designdescription
B
Heatexchanger,DHW
G
Electroniccontroller,DHW
2
Singlecheckvalve
11
Domestichotwaterpump
27
Actuator
30
Flowcontrolwithcontrolvalve
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5.2Schematicdiagram
Schematicdiagramtype2-5(example)
DHW
DH
Supply
DH
Return
DCW
HWC
Yoursubstationmightlookdifferentthantheschematicdiagramshown.
Schematicdescription
B
Heatexchanger,DHW
4
Safetyvalve
27
Actuator
D
Hotwatertank
11
Domestichotwaterpump
30
Flowcontrolwithcontrolvalve
G
Electroniccontroller,DHW
13
Chargingpump
36
Balancingvalve
L
Borderofdelivery
18
Thermometer
40
Immersionsensor
1
Ballvalve
19
Surfacesensor
43
Ballvalveclosed
2
Singlecheckvalve
24
Deliveredloosewithunit
44
Immersionsensor
DHW:DomesticHotWater
DCW:
DomesticColdWater
HWC:
HotWaterCirculation
DHSupply:DistrictHeatingSupply
DHReturn:DistrictHeatingReturn
5.2.1Technicalparameters
Technicalparameters
Nominalpressure:
PN16
Max.DHsupplytemperature:
120°C
Min.DCWstaticpressure:
0.5bar
Brazingmaterial(HEX):
Copper
Heatexchangerstestpressure:30bar
Soundlevel:≤55dB
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5.3Design
Yoursubstationmightlookdifferentthanthesubstationshown.
Designdescription
B
Heatexchanger,DHW
13
Chargingpump
G
Electroniccontroller,DHW
27
Actuator
2
Singlecheckvalve
30
Flowcontrolwithcontrolvalve
11
Domestichotwaterpump
10
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5.4Schematicdiagram
Schematicdiagramtype6-8(example)
DHW
DH
Supply
DH
Return
DCW
HWC
Yoursubstationmightlookdifferentthantheschematicdiagramshown.
Schematicdescription
B
Heatexchanger,DHW
4
Safetyvalve
30
Flowcontrolwithcontrolvalve
D
Hotwatertank
11
Domestichotwaterpump
36
Balancingvalve
G
Electroniccontroller,DHW
13
Chargingpump
40
Immersionsensor
L
Borderofdelivery
18
Thermometer
43
Ballvalveclosed
1
Ballvalve
19
Surfacesensor
44
Immersionsensor
2
Singlecheckvalve
27
Actuator
DHW:DomesticHotWater
DCW:
DomesticColdWater
HWC:
HotWaterCirculation
DHSupply:DistrictHeatingSupply
DHReturn:DistrictHeatingReturn
5.4.1Technicalparameters
Technicalparameters
Nominalpressure:
PN16
Max.DHsupplytemperature:
120°C
Min.DCWstaticpressure:
0.5bar
Brazingmaterial(HEX):
Copper
Heatexchangerstestpressure:30bar
Soundlevel:≤55dB
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6.0Controls
6.1DHWtemperaturecontrol
DHWtemperaturecontrol
TherearevarioustypesofDHWtemperaturecontrolusedin
Danfosssubstations.
DHWtemperatureshouldbeadjustedto45-50°C,asthisprovides
optimalutilisationofDHwater.AtDHWtemperaturesabove55°C,
thepossibilityoflimescaledepositsincreasessignicantly.
Twovalvesincascade
Iftwothermostaticcontrolvalvesaremountedparallelincascade,
itisimportanttoadjustthevalvesaccordingtothefollowing:The
smallvalveisforcontrollingsmalltappingowsandthelargevalve
isforcontrollinglargetappingows.
1.Thelargevalveisclosedcompletely(thehandleisturnedall
thewaytothetop).
2.Onetapisopened.
3.Thesmallvalveissetatthedesiredtemperature(50°C).Theset
pointismarkedandthevalveisclosedcompletely.
4.Severaltapsareopenedandthelargevalveisset3-5°Clower
thanthesmallvalve.
5.Thehandleofthesmallvalveisturnedbacktothemarked
point.
Pleasenote
Itisimportantthatthesmallvalveisset3-5°Chigherthanthe
largevalve;otherwiseitisnotpossibletocontrolthetemperature
ofsmalltappingowscorrectly.
6.1.1Electroniccontrol
Substationswithelectroniccontrolmustbesetinaccordancewith
manufacturer´sinstructions.
Wheretheroomtemperatureiscontrolledbyradiatorthermostats,
itisrecommendedthatthermostatsbesetforminimum
temperatureineachroom.
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6.1.2Electric2–waymotorizedvalve
Actuatorswithorwithoutsafetyfunctionareavailablefor3-point
controls.Spring-returnactuatorscanbeusedtoprovidesafety
shut-offintheeventofpowerfailure.
6.2Other
6.2.1Safetyvalve
Thepurposeofthesafetyvalveistoprotectthesubstationfrom
excessivepressure.
Theblow-offpipefromthesafetyvalvemustnotbeclosed.The
blow-offpipeoutletshouldbeplacedsothatitdischargesfreely
anditispossibletoobserveanydrippingfromthesafetyvalve.
Itisrecommendedtochecktheoperationofsafetyvalvesat
intervalsof6months.Thisisdonebyturningthevalveheadin
directionindicated.
6.2.2Domestichotwaterpump
Important!
Itisnecessarytomountadomestichotwatercirculationpumpon
thewaterheatertoavoidregulationproblems.
Thecirculationpumpcannotbeswitchedoff,sincethiswillresult
inregulationproblems.(noowatthesensor).
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OperatingGuideTermixBL
6.3Maintenance
Thesubstationrequireslittlemonitoring,apartfromroutine
checks.Itisrecommendedtoreadtheenergymeteratregular
intervals,andtowritedownthemeterreadings.
RegularinspectionsofthesubstationaccordingtothisInstruction
arerecommended,whichshouldinclude:
Strainers
Cleaningofstrainers.
Meters
Checkingofalloperatingparameterssuchasmeterreadings.
Temperatures
Checkingofalltemperatures,suchasDHsupplytemperatureand
DHWtemperature.
Connections
Checkingallconnectionsforleakages.
Safetyvalves
Theoperationofthesafetyvalvesshouldbecheckedbyturning
thevalveheadintheindicateddirection.
Venting
Checkingthatthesystemisthoroughlyvented.
Inspectionsshouldbecarriedoutminimumeverytwoyears.
SparepartscanbeorderedfromDanfoss.Pleaseensurethatany
enquiryincludesthesubstationserialnumber.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby
qualiedandauthorizedpersonnelonly.
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7.0Troubleshooting
7.1Troubleshootingingeneral
Intheeventofoperatingdisturbances,thefollowingbasicfeatures
shouldbecheckedbeforecarryingoutactualtroubleshooting:
•thesubstationisconnectedtoelectricity,
•thestrainerontheDHsupplypipeisclean,
•thesupplytemperatureoftheDHisatthenormallevel
(summer,atleast60°C-winter,atleast70°C),
•thedifferentialpressureisequaltoorhigherthanthenormal
(local)differentialpressureintheDHnetwork–ifindoubt,ask
theDHplantsupervisor,
•pressureonthesystem-checktheHEpressuregauge.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby
qualiedandauthorizedpersonnelonly.
7.2TroubleshootingDHW
ProblemPossiblecauseSolution
Strainerinsupplyorreturnlineclogged.Cleanstrainer(s).
DHWcirculationpumpoutoforderorwith
toolowsetting.
Checkcirculationpump.
Defectiveorcloggednon-returnvalve.
Replace–clean.
Noelectricity.Check.
Wrongsettingofautomaticcontrols,ifany.Toadjustanelectroniccontrollerfor
DHW,pls.noteenclosedinstructionsfor
electroniccontroller.
Scalingoftheplateheatexchanger.
Replace–rinseout.
Defectivemotorizedvalve.Check(usemanualfunction)–replace.
Defectivetemperaturesensors.
Check–replace.
ToolittleornoDHW.
Defectivecontroller.
Check–replace.
DCWisbeingmixedwiththeDHW,e.g.in
adefectivethermostaticmixingvalve.
Check–replace. Hotwaterinsometapsbutnotinall.
Defectiveorcloggednon-returnvalveon
circulationvalve.
Replace–clean.
Taptemperaturetoohigh;DHWtapload
toohigh.
Thermostaticvalveadjustedtoatoohigh
level.
Check–set.
Scalingoftheplateheatexchanger.
Replace–rinseout. Temperaturedropduringtapping.
LargerDHWowthanthesubstationhas
beendesignedfor.
ReduceDHWow.
Thermostaticcontrolvalvedoesnotclose
TemperaturedifferencebetweenDH
supplyandDHWsetpointtoolow.
Lowerthesetpointtemperatureor
increasetheDHsupplytemperature.
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7.3Disposal
Disposal
Thisproductshouldbedismantledanditscomponents
sorted,ifpossible,invariousgroupsbeforerecycling
ordisposal.
Alwaysfollowthelocaldisposalregulations.
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8.0Declaration
8.1Declarationofconformity
8.1.1Substationlabel
Normallythebelowmentioneddeclarationofconformityapplies:
"Substations-Category0withelectricalequipment".
Unlessttedwithayellowlabel(PEDKAT.1)onthesubstationlabel
thenthefollowingdeclarationofconformityapplies:"Substations-
Category1withelectricalequipment".
PED
KAT.
1
Category0withelectricalequipment
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Category1withelectricalequipment
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ProducedbyDanfossA/S©02/2017
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Danfoss Termix BL Operating instructions

Danfoss
Brand
Danfoss
Model
Termix BL
Type
Operating instructions

Danfoss Termix BL

Instantaneous water heater with heat exchanger and automatic controls. Designed for large apartment houses, sports arenas, and schools, where large amounts of hot water are needed. Available in 7 different sizes with an output from 70-222 kW and supplied with insulated plate heat exchangers.

Features:

  • Suitable for charging systems with high momentary demands for hot water
  • Automatic controls for regulation of charging temperature
  • Pressure control to avoid cyclic variations in differential pressure
  • Standard connections for domestic hot water (DHW) circulation including circulation pump and non-return valve
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