Quadrafire Pioneer III Wood Fireplace Installation guide

Brand
Quadrafire
Model
Pioneer III Wood Fireplace
Category
Fireplaces
Type
Installation guide
R
EPA CERTIFIED WOODBURNING
FIREPLACE
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable
materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
PIONEER-III-ABK
PIONEER-III-RBK
Pour demander un exemplaire
en français de ce Manuel
du propriétaire, visitez www.
quadrare.com/translations.
Installation andservice of this appliance should be performed by
qualied personnel, Hearth & Home Technologies recommends
HHTFactoryTrainedorNFIcertiedprofessionals.
Contact your dealer with questions on installation, operation, or service.
• Read all the instructions before starting
the installation. Follow these instructions
carefully during the installation to ensure
maximumsafetyandbenet.
• Comply with all minimum clearances to com-
bustiblesasspecied.Failuretocomplymay
causehousere.
WARNING! Risk of Fire and/or Asphyxiation!
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.
Table of Contents
1 Product Specic & Important Safety Information
A.ApplianceCertication 4
B.BTUEciencySpecications 4
C.MobileHomeApproved 4
D.GlassSpecications 5
E.Non-CombustibleMaterials 5
F.CombustibleMaterials 5
G.ElectricalCodes 5
2 Getting Started
A.TypicalFireplaceSystem 6
B. Design and Installation Considerations 7
1. Selecting Fireplace Locations 7
2.LocatingFireplace&Chimney 8
C.ToolsandSuppliesNeeded 9
D.InspectFireplaceandComponents 9
E.FireplaceSystemRequirements 9
3 Framing and Clearances
A. Fireplace Dimensions 10
B. Clearances 11
C. Construct the Chase 12
D. Frame the Fireplace 13
E. Secure and Level the Fireplace 13
F. InstallationofTopStandos 14
G.ProtectiveMetalHearthStrips 15
H.Non-CombustibleFacingBoard(Provided) 15
I. OutsideAirKit 15
J.FanAirKit(Required) 18
K.HeatZoneKit(Optional) 19
4 Electrical Wiring
A. Fireplace 23
B.ThermostatInstallation 23
5 Chimney and Termination Requirements
A.ChimneyRequirements 25
B.Osets/Returns 26
C.TerminationRequirements 27
6 Chimney Installation
A.TypicalChimneySystem 28
B.AssembleChimneySections 29
C.InstallChimneyAirKit(CAK4A) 29
D.SecureOset/Return 30
E. Install Ceiling Firestops 31
F. Install Attic Insulation Shield 32
G. Roof Penetration 33
H.ManufacturedHomeInstallation 33
I. InstallChase/ChaseTop 34
J. InstallTerminationCap 35
7 Finishing
A.Template 37
B.FinishtheWall 38
1.Stone,BrickFinish 38
2.Tile,Granite,MarbleFinish 38
C.MantelandWallProjections 38
D.FinishingtheHearthExtension 39
E.Non-CombustibleSealantMaterial 40
8 Fireplace Setup
A.FirebrickPlacement 41
B.BaeandBlanketPlacement 42
C.InstallFascia(Fronts) 42
9 Reference Materials
A.ChimneyComponents 43
B.Accessories 48
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
►
Customer:
Lot/Address
Model: PIONEER III-ABK
PIONEER III-RBK
YES IF NO, WHY?Fireplace Install
Verified that the chase is insulated and sealed.
Requirednon-combustibleboardisinstalled.
Verifiedclearancestocombustibles.
Fireplace is leveled and secured.
Hearthextensionsize/heightdecided.
Outside air kit installed.
OptionalHeatZonehasbeeninstalledbyaqualifiedservicetechnician.
Fan air kit installed.
Chimney Section 5
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney air kit installed.
Firestops installed.
Attic insulation shields installed.
Roof flashing installed and sealed.
Terminationsinstalledandsealed.
Electrical Section 4
Switch wires properly installed.
Thermostat wires connected.
Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Thisstandardworkchecklististobeusedbytheinstallerinconjuctionwith,notinsteadof,theinstructionscontainedinthisinstallation
manual.
Date Installed:
Location of Fireplace:
Installer:
Finishing Section 7
CombustibleCombustiblematerialsmaterialsnotnotinstalledinstalledininnon-non-combustiblecombustibleareasareas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Fireplace Setup Section 8
All packaging and protective materials removed.
Firebrick,baffleandceramicblanketinstalledcorrectly.
Facia and doors properly installed.
Manualbagandallofitscontentsareremovedfrominside/underthefireplaceand
giventothepartyresponsibleforuseandoperation.
Allpackagingmaterialsareremovedfrominside/underthefireplace.
Hearth & Home Technologies recommends the following:
•
Photographing the installation and copying this checklist for your file.
•
Thatthischecklistremainvisibleatalltimesonthefireplaceuntiltheinstallationiscomplete.
Commentscommunicatedtopartyresponsible
Part # 4182-982 • Rev A • 06/18
__________________________by______________________on_________
(Builder/Gen.Contractor)(Installer)(Date)
Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:
_________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
1
Product Specic & Important Safety Information
Model:
PIONEER III
Laboratory: Underwriter’sLaboratories,Inc.
Report No:
Project4788732172
Type:
Wood Fireplace
Standard: UL127-2011andCAN/ULC-S610-
2018(A1998)and(UM)84-HUD,
ManufacturedHomeApproved.
A. Appliance Certication
C. Mobile Home Approved
Thisapplianceisapprovedformobilehomeinstallations
when not installed in a sleeping room and when an outside
combustionairinletisprovided.Thestructuralintegrityof
the mobile homeoor, ceiling, and walls must be main-
tained.Theappliancemustbeproperlygroundedtothe
frameofthemobilehomeanduseonlylisteddouble-wall
connector pipe.
D. Glass Specications
Thisapplianceisequippedwith5mmceramicglass.
Replaceglassonlywith5mmceramicglass.Please
contact your dealer for replacement glass.
B. BTU & Eciency Specications
Hearth & HomeTechnologies WILLNOT warranty appli-
ances that exhibit evidence of over-ring. Evidence of
over-ringincludes,butisnotlimitedto:
• Warpedairtube
• Deterioratedrefractorybrickretainers
• Deterioratedbaeandotherinteriorcomponents
NOTE: Thisinstallationmustconformwithlocalcodes.Inthe
absenceoflocalcodesyoumustcomplywiththeUL127-2011,
(UM) 84-HUD and NPFA211 intheU.S.A.andtheCAN/ULC
S610-2018 (A1998) and CAN/CSA-B365 Installation Codes
in Canada.
ThePIONEERIIIWoodAppliancemeetstheU.S.ENVI-
RONMENTALPROTECTIONAGENCYCertiedtocomply
with 2020 particulate emission standards using cord wood.
EPACertiedEmissions: 2.0g/hr
*LHVTestedEciency: 74.3%
**HHVTestedEciency: 69.1%
***EPABTUOutput: 14,700-72,800/hr
VentSize: 8inches
FireboxSize: 4.07cubicfeet
RecommendedLogLength: 24inches
Fuel Seasoned Cord Wood less
than20%moisture
HHT: SL300 Series
DuraVent: DuraPlus
*WeightedaverageLHV(LowHeatingValue)eciencyusing
cordwoodanddatacollectedduringEPAemissiontest.LHV
assumes the moisture is already in a vapor state so there is no
loss in energy to vaporize.
**WeightedaverageHHV(HighHeatingValue)eciencyus-
ing cord wood and data collected during EPA emission test.
HHVincludestheenergyrequiredtovaporizethewaterinthe
fuel.
***ArangeofBTUoutputsbasedonHHV(HighHeatingValue)
andtheburnratesfromthelowandhighEPAtests,usingcord
wood.
The Pioneer III is Certied to
comply with 2020 particulate
emission standards.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
• install other than as instructed by Hearth & Home
Technologies
• operate the fireplace without fully assembling all
components
• install unvented gas log set
• install any component not approved by Hearth & Home
Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied
installer, service agency or your dealer.
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and
agency listing will be voided by the above actions.
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
G. Electrical Codes
NOTICE: This replace must be electrically wired and
grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code ANSI/
NFPA 70-latest edition or the Canadian Electric Code
CSA C22.1.
• A110-120VACcircuitforthisproductmustbeprotected
with ground-fault circuit-interrupter protection, in
compliancewiththeapplicableelectricalcodes,when
it is installed in damp locations.
WARNING! Improper installation, adjustment, alteration,
service or maintenance can cause injury or property dam-
age.
E. Non-Combustible Materials
Materialwhichwillnotigniteandburn,composedofany
combinationofthefollowing:
- Steel - Plaster
- Brick - Iron
-Concrete -Tile
- Glass - Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
F. Combustible Materials
Material made of or surfaced with any of the following
materials:
- Wood - Compressed Paper
-PlantFibers -Plastic
-Plywood/OSB -SheetRock(drywall)
-Foaminsulation&sealants
Anymaterialthatcanigniteandburn:ameproofedor
not, plastered or un-plastered.
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
2
Getting Started
Termination Cap
Chimney penetrates roof
preferably without affecting
roof rafters
Offset/Return
(with hanger straps)
Attic insulation shield
must be used to keep
insulation away
from chimney if
attic is insulated
Storm Collar
Framing headed
off in ceiling joists
Mantel
Chimney system
Combustible
framing/header
Non-combustible material
Hearth extension
Non-combustible
roof flashing maintains
minimum clearance
around chimney
Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
Enclosed space above
and around fireplace
Ceiling firestop
on floor of attic
Support straps
on rafter supports
chimney (not shown)
Outside
combustion air
Outside
combustion air
Chimney Air Kit (CAK-4A) (not
shown) must be used with SL300
chimney
Protective metal
hearth strip(s)
Figure 2.1 Typical Fireplace System
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation/appearance may vary due to individual
design preference.
• Hearth & Home Technologies reserves the right to alter
its products.
NOTICE: In addition to these framing dimensions, also
reference the following section:
• Clearances (Section 3).
NOTICE:
A minimum 1 in. air clearance at the back and a
minimum 1½ in. air clearance to the sides of the
replaceassemblymustbemaintained.
Chimney sections at any level require a 2 in. mini-
mum air space clearance between the framing and
chimney sections.
B. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• InstallationMUSTcomplywithlocal,regional,stateand
national codes and regulations.
• Consultinsurancecarrier,localbuildinginspector,re
ocialsorauthoritieshavingjurisdictionoverrestrictions,
installation inspection and permits.
1. Selecting Fireplace Locations
This replace may be used as a room divider, installed
along a wall, across a corner or used in an exterior chase.
See Figure 2.2.
Locating the replace in a basement, near frequently
opened doors, central heat outlets or returns, or other loca-
tionsofconsiderable airmovementcanaecttheperfor-
mance.
Outsideairmust beusedforcombustion.ThePIONEER
III comes equipped with an outside air inlet to feed com-
bustionairfromoutsidethehome,alongwithanoutsideair
terminationcap;themetalductisrequiredbutnotsupplied.
Considerationshouldbegiventothesefactorsbeforede-
ciding on a location.
24-1/2*
[622]
51 [1295]
16 [406]
51 [1295]
[1562]
16 [406]
24-1/2*
[622]
24-1/2*
[622]
51
[1295]
16
[406]
48 [1219]
103
[2616]
51
[1295]
73 [1854]
51-1/2
[1308]
27-1/2
[699]
27-1/2
[699]
Across a corner
In an exterior chase
As a divider
Along a wall
*If interior of chase will be
drywalled, add the thickness
to this measurement.
Faceplate to sidewall 16 inches
61-1/2
[1562]
61-1/2
[1562]61-1/2
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Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
2. Locating Fireplace & Chimney
Locationofthereplaceandchimneywillaectperfor-
mance.
• Installwithinthewarmairspaceenclosedbythebuilding
envelope.Thishelpstoproducemoredraft,especially
duringlightinganddie-downofthere.
• Penetratethehighestpartoftheroof.Thisminimizes
theeectsofwindloading.
• Locate termination cap away from trees, adjacent
structures,unevenrooflinesandotherobstructions.
• Minimizetheuseofchimneyosets.
• Considerthereplacelocationrelativetooorandceiling
and attic joists.
• Takeintoconsiderationtheterminationrequirementsin
Sections5and6.
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
Not recommended in basement due
to high negative pressure concerns
that effect draft
Figure 2.3 Recommended Chimney Locations
• InstalltheoutsideairkitandCAK(chimneyairkit)with
the intake facing prevailing winds during the heating
season.
• Ensure adequate outdoor air for all combustion
appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not
locatedintheimmediatevicinityofthereplace.
• Avoidinstallingthereplaceneardoors,walkwaysor
small isolated spaces.
• Recessedlightingshouldbea“sealedcan”design.
• Attic hatches weather stripped or sealed.
• Attic mounted duct work and air handler joints and seams
taped or sealed.
8
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
C. Tools and Supplies Needed
Beforebeginningtheinstallationbesurethefollowing
toolsandbuildingsuppliesareavailable:
Reciprocating saw Framing material
Pliers Non-combustiblesealant
Hammer Gloves
Phillips screwdriver Framing square
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
1/2-3/4in.length,#6or#8self-drillingscrews
Misc. screws and nails
D. Inspect Fireplace and Components
E. Fireplace System Requirements
TheQuadra-Firereplacesystemrequirementsconsistof
thefollowing:
• Fireplace
- Firebrick(includedwithreplace)
- Door(includedwithreplace)
- Non-combustible facing material (included with
replace)
- HearthExtension
• OutsideAir System (hood and collars included with
replace)
• Fascia
• Chimney System
- CAK4A Chimney air kit (included with fireplace,
requiredwithSL300serieschimney)
- AtticInsulationShield(includedwithreplace)
- Chimney termination cap
• Non-combustiblenishmaterial
• FanAirSystem(grillandcollarincludedwithreplace)
Optionalcomponentsinclude:
• Lintel Bar
• Heat-Zone-WDKit
• WirelessThermostat
WARNING! Risk of Fire and Asphyxiation! Damaged
parts could impair safe operation. DO NOT install dam-
aged, incomplete or substitute components.
• Removereplaceandcomponentsfrompackagingand
inspect for damage.
• Chimney system components and other optional
components are shipped separately.
• Report to your dealer any parts damaged in shipment.
9
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
3
Framing and Clearances
A. Fireplace Dimensions
Figure 3.1 Fireplace Dimensions
1 in.
(25 mm)
23 ½ in.
(597 mm)
12 ¾ in.
(324 mm)
16 in.
(406 mm)
63 ¼ in.
(1607 mm)
39 in.
(991 mm)
47 ¼ in.
(1200 mm)
5 -7/8 in.
(149 mm)
1 ½ in.
(38 mm)
28-1/8 in.
(714 mm)
39 in.
(991 mm)
47-7/8 in.
(1216 mm)
50-7/8 in.
(1292 mm)
19-1/8 in.
(486 mm)
15 in.
(381mm)
1½ in.
(38 mm)
1 in.
(25 mm)
9 ¾ in.
(248 mm)
17 ¼ in.
(428 mm)
8 ¼ in.
(210 mm)
6½ in.
(165 mm)
1 in.
(25 mm)
23 ½ in.
(597 mm)
12 ¾ in.
(324 mm)
16 in.
(406 mm)
63 ¼ in.
(1607 mm)
36 ½ in.
(927 mm)
47 ¼ in.
(1200 mm)
5 -7/8 in.
(149 mm)
1 ½ in.
(38 mm)
28-1/8 in.
(714 mm)
39 in.
(991 mm)
47-7/8 in.
(1216 mm)
50-7/8 in.
(1292 mm)
15 in.
(381mm)
1½ in.
(38 mm)
18-1/8 in.
(460 mm)
1 in.
(25 mm)
9 ¾ in.
(248 mm)
17 ¼ in.
(428 mm)
8 ¼ in.
(210 mm)
6½ in.
(165 mm)
10
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
B. Clearances
WARNING! Risk of Fire!
You must comply with all minimum air space clearances
tocombustiblesasspeciedinFigure3.2.DO NOT pack
required air spaces with insulation or other materials.
Framing or nishing material used on the front of, or in
frontof,thereplacecloserthantheminimumslistedmust
be constructed entirely of non-combustible materials (i.e.,
steel studs, concrete board, etc.). Failure to comply may
causere.
Figure 3.2 Clearances to Combustible Materials
(ceiling)
(roof)
(ceiling)
2 in. (51 mm) min.
Attic
Insulation
Shield
Ceiling Firestop
(attic)
Storm Collar
Roof Flashing
2 in. min.
(51 mm)
2 in. (51 mm) min.
2 in. (51 mm) min.
Ceiling Firestop
Offset/Return with
hanger straps
2 in.
(51 mm)
min.
2 in. (51 mm) min.
Must have 2 in. (51 mm)
minimum clearance
to header
Electrical wires must be a minimum of
16 in. (406 mm) from top
1-1/2 in. (38 mm) to side of appliance
1 in. (25 mm) to back
of appliance
0 in.
to floor
36 in. (914 mm)
Top of appliance to
ceiling
Chimney Air Kit required with SL chimney
DuraPlus base plate required with Duraplus chimney
WITHIN ENCLOSURE AREA
Fireplacetobackwall 1in.(25mm)
Fireplace to sidewall 1½in.(38mm)
Ductbootstoframing 0in.(0mm)
Topofreplacetoheader 16in.(406mm)
Door opening to sidewall 22-3/4in.(578mm)
EXPOSED SURFACES
Faceplate to sidewall 16in.(406mm)
Heatzoneairgrillstoceiling 12in.(305mm)
MANTEL
Non-combustiblemantel
(Non-combustibleframing
materialsabovethereplace
toceiling)
46in.(1168mm)
fromthebaseofthe
replaceup
Combustiblemantel
(Combustibleframing
materialsabovethereplace
toceiling)
66in.(1676mm)
fromthebaseofthe
replaceup
Maximum mantel depth 12in.(305mm)
11
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
Ceiling
Firestop
Metal Chase Top
Round Termination Cap
False Ceiling
Insulation in the
outside walls
of the chase
Attic
Insulation
Shield
Chimney
Ceiling
Firestop
Tabs
False Ceiling
False Ceiling
Insulation
Insulation
Storm Collar
Figure 3.3 Chase Assembly
1 2 3
All outside walls should be insulated.
Figure 3.4 Chase Constructions
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimneyosetthroughexteriorwallandenclosedinchase.
3. Chase constructed on roof.
• Thechaseisconstructedusingframingmaterialsmuch
the same as the walls in your home. A variety of siding
materials may be used including brick, stone, veneer
brick,orstandardsidingmaterials.
• In constructing the chase, several factors must be
considered:
- Maintain a 2 in. (51 mm) air space around the
chimney.
- The chase top must be constructed of non-
combustiblematerial.
- Incoldclimates,arestopspacerandatticinsulation
shieldshouldbeinstalledinaninsulatedfalseceiling
at the 8 ft. (2438 mm) level above the replace
assembly.Thisreducesheatlossthroughthechase.
- In cold climates,thewalls of thechase should be
insulated to the level of the false ceiling as shown in
Figure3.4.Thiswillhelpreduceheatlossfromthe
homearoundthereplace.
ThreeexamplesofchaseapplicationsareshowninFig-
ure3.4.
C. Construct the Chase
Achaseisaverticalboxlikestructurebuilttoenclosethe
replace and/or its vent system. Vertical chimneys that
runontheoutsideofabuildingmustbeinstalledinsidea
chase.SeeFigure3.4.
Constructionofthechasemayvarywiththetypeofbuild-
ing.LocalbuildingcodesMUSTbefollowed.
Hearth&HomeTechnologiesrecommends:
- The inside surfaces be drywalled and taped (or
theuseofanequivalentmethod)formaximumair
tightness to the false ceiling.
- In cold climates, the walls ofthechase should be
insulated to the level of the false ceiling as shown in
Figure3.3.Thiswillhelpreduceheatlossfromthe
homearoundthereplace.
- Holes and other openings should be caulked with
hightemperaturecaulkorstuedwithunfacedber
glass insulation.
• Requirementsforconstructingthechase:
- Arestopspacerandatticinsulationshieldshould
beinstalledatthefalseceiling.
- Thechasemustbeproperlyblockedtopreventblown
insulationorothercombustiblesfromenteringand
makingcontactwithreplaceorchimney.
- The chase top must be constructed of non-
combustiblematerial.
WARNING! Risk of Fire! DO NOT sealareabetweenre
stop opening and chimney pipe except where they enter
the attic or leave the warm air envelope of the home (use
600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum 2
in. (51 mm) air space clearance to insulation and framing
surrounding the chimney system.
12
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
D. Frame the Fireplace
WARNING! Risk of Fire! You must comply with all mini-
mum air space clearances to combustibles. DO NOT pack
required air spaces with insulation or other materials.
WARNING! Risk of Fire! Comply with all minimum clear-
ancesspecied.
• A minimum 1 in. (25 mm) air clearance must be
maintained at the back and 1½ in. (38 mm) to the sides
ofthereplaceassembly.
• Chimney sections at any level require a 2 in. (51 mm)
minimum air space clearance between the framing and
chimney section.
NOTICE: Hearth extension design must be determined
beforeinstallationofreplace.
Ifthereplaceisplacedontheoor,themaximumheight
ofanishedraisedhearth(constructedofnon-combusti-
blematerial)is6-1/4in.(159mm)Ifahigherraisedhearth
ispreferred,thereplacemustbeplacedonaplatform.
NOTICE: Wiring for fans must be done before framed
enclosure is completed. If using a Heat Zone Kit, it
also must be installed before enclosure is complete.
CAUTION! Risk of Cuts/Abrasions. Wear protective gloves
and safety glasses during installation. Sheet metal edges
are sharp.
E. Secure and Level the Fireplace
This replace may be placed on either a combustible or
noncombustiblecontinuousatsurface.Followtheinstruc-
tionsforframinginSection3.Slidethereplaceintoposi-
tion. Be sure to provide the minimum 1 in. air clearance at
thesidesand1/2in.atthebackofthereplace.
Thereplaceshouldbepositionedsothefaceofthenon-
combustiblematerialonthereplacewillbeushwiththe
faceofthedrywallonthewalls.SeeFigure3.6.
Levelthereplaceandshimasnecessary.Securethere-
place(usingthepalletmountingbracketslocatedoneither
sideofthereplace)tothesuboor.
Standos are attached to the replace.
The unit can be positioned with the standos touching
combustiblewallsorframingbutDONOTpackinsulation
orother materialsin theair spacebetweenthereplace
and wall.
Figure3.3showsatypicalframing(using2x4lumber)of
thereplace, assumingcombustible materialsareused.
All required clearances to combustiblesaroundthere-
place mustbeadhered to. See Figure 3.2.Anyframing
acrossthetopofthereplacemustbeabovethelevelof
thetopnon-combustibleframing.(Norecessabovere-
place.)
The
nished cavity depth must be no less than 24 in.
(610 mm) from the nished back wall to the outside of
front wall framing. Framing must extend straight up all the
way to the ceiling.
Position combustible
mantel 66 in. (1676 mm) from
base of fireplace
12 in.
(305 mm)
63¼ in.
(1607 mm)
24½ in.
*
(622mm)
57 in.
(1448mm)
51 in.
(1295mm)
The finished cavity depth must be
no less than 24½ in. (622 mm)
from the finished backwall to the
outside of front wall framing.
2 x 4s must be used for the
header and framing above
the header to maintain pipe
clearances.
Double studs to catch
non-combustible board
and wall facing material.
*If interior of chase will be drywalled, add the
thickness to this measurement.
Allow 12 inches minimum
cavity depth if using an
elbow/bend for the
required outside air.
Duct may be installed on
either side.
14 1/2 in. (368 mm) for
SL300 Chimney
16 in. (406 mm) for
DuraPlus Chimney
Non-combustible mantle
may be positioned as low
as 1 in. above the Fascia
(Fronts) and 12 in. deep.
Allow 12 inches minimum
cavity depth if using an
elbow/bend for the
required fan air. Duct
may be installed on either
side.
12 in.
(305 mm)
Figure 3.5 Framing the Fireplace
13
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
• DO NOT install against vapor barriers or exposed
insulation.
• Secure insulation and vapor barriers.
• Provide minimum air space clearances at the sides and
backofthereplaceassemblyasoutlinedinSection3.
These surfaces
must be even!
Drywall Non-combustible
facing material
Figure 3.6 Drywall - Non-combustible Facing Material
Raised Platform
Floor
2 in.
(51 mm)
1 in. (25 mm) min.
overlap
2 in.
(51 mm)
Top piece must overlap
bottom piece
Figure 3.10 Protect the Front of an Elevated Platform
G. Protective Metal Hearth Strips
Figure 3.9 Position the Protective Metal Hearth Strips
1in. (25 mm) Overlap
Metal strips 2 in. (51 mm) under edge of Fireplace
and Hearth Extension and extended 2 in. (51 mm)
beyond both sides of fireplace opening.
Nail or screw metal strips in place.
Pallet Mounting/Floor
Brackets
F. Installation of Top Standos
Removethetopfrontstandosfromthetopofthereplace.
See Figure 3.7. Screw the standos to the replace as
showninFigure3.8.Thetopofthestandoswillbescrewed
to the header.
Figure 3.7 Remove Standos
Figure 3.8 Screw Standos to Fireplace
Screwed to
header
Stando
screwed to
top
• Locate the two protective metal hearth strips
measuringapproximately26in.x4in.(660mmx
102mm)includedwiththisreplace.
• Slideeachmetalstrip2in.(51mm)underfrontedge
ofreplace.
• Overlapstripsinthemiddleofreplaceopeningby
1 in. (25mm)minimum.
• Metalstripsmustextendbeyondthefrontandsides
ofthereplaceopeningbyatleast2in.(51mm).
SeeFigure3.6.
• Protectthe frontofa platformelevated abovethe
hearthextensionwithmetalstrips(notincludedwith
replace)perFigure3.6.See Section 7 for hearth
extension instructions.
WARNING! Risk of re! High temperatures, sparks,
embers or other burning material falling from the
replacemayigniteooringorconcealedcombustible
surfaces.
• Protective metal hearth strips MUST be installed over
combustible surfaces.
• Hearth extensions MUST be installed exactly as
specied.
• DO NOT cover metal strips with combustible
materials.Sparksorembersmayigniteooring.
Remove (2)
screws
14
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
I. Outside Air Kit
Anoutsideairkitmustbeusedforcombustion.Hearth&
HomeTechnologiesrecommendsyouutilizethe shortest
duct run to optimize the performance of the outside air kit.
Theoutsideairinlethoodshouldbepositionedinaman-
nerthatwillnotallowsnow,leaves,etc.toblocktheinlet.
Insomeinstallationstheairductmayneedtoberunverti-
cally.Insuchaninstallation,a3ft(914mm)heightdier-
ence must be maintained from the top of theuppermost
chimney section to the outside air inlet hood.
RefertoFigures3.18and3.19whenplacingtheoutside
air inlet hood.
Theoutsideairkitcomesinstalledontherighthandside
ofthereplacebutmaybemovedtotheothersidebyfol-
lowingthesesteps:
1. Removeoutsideaircollar(Figure3.12)andtheoutside
aircoverplate(Figure3.13).
2. Install the cover plate on the right side and the collar
on the left side.
3. Open and remove the lower access panel.
4. Removethetwo(2)outerscrews(Figure3.15)toallow
theoutsideairboxtoberemoved.
5. Pulltheoutsideairboxstraightout.SeeFigure3.16.
6. Ontheleftside,removethecoverplatetwo(2)screws.
SeeFigure3.14.
7. Install the cover plate on the right side where the
outsideair boxwas andinstalltheoutsideairboxin
through the hole on the left side where the cover plate
was.
• Cut a 6-1/2 in. (165 mm) hole in outside wall to
accommodate air piping.
• Use6in.(152mm)metalexorrigidpiping(notsupplied)
todirectlyconnectoutsideairtoreplaceintake.Insulate
the pipe to prevent frost condensation. See Figure 3.17.
• Insulating thepipeisn’t required but will helpprevent
frost condensation.
• Use the supplied outside air inlet hood.
• Seal between the wall and the pipe with silicone to
prevent moisture penetration and air leaks.
• Sealbetweentheoutsideairinlethoodandthehouse
withsiliconetopreventairinltration.
CAUTION! Risk of Cuts/Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw
outsidecombustionairfromwall,oororceilingcavity,or
enclosed spaces such as an attic or garage.
• DO NOT place outside air inlet hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into
theroomthroughthereplace.
• Locate outside air inlet hood to prevent blockage from
leaves, snow/ice, or other debris. Blockages could cause
combustion air starvation.
WARNING! Risk of Fire!
Follow these instructions exactly.
Facing materials must be installed properly to prevent
re.
No materials may be substituted without authorization by
Hearth & Home Technologies.
H. Non-Combustible Facing Board
(Provided)
TOOLS NEEDED: Powered drill with #2 Phillips head bit;
caulking gun.
Onlynon-combustiblematerials(suppliedwithreplace)
maybeusedtocoverthemetalreplacefront.
NOTE: All boards are pre-drilled for your convenience.
Boards MUST be attached in the following order:
bottom, sides, and then the top, red-painted side out.
The top and bottom board should each have a hang
tag attached. Leave them attached for referral for the
nishingoperation.
• Attach the bottom board to the bottom of the outer
replacecanwithenclosedscrews,ensuringtheboard
is centered. DO NOT remove hang tags. Attach the
sidepiecestotheoutercanandframingmembers.
• Centerandattachthetopboardtotheoutercanand
framingmembers. DO NOT remove hang tags.
NOTICE: 1/8 in. of the facing material may be visible
afternishingmaterialsareapplied.This1/8in.mustbe
painted or the red will show.
Figure 3.11 Apply Non-combustible Materials
Top Board
Side Boards
Bottom Board
15
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
Typical Outside Air
Installation
Typical CAK Installation
Seal
Seal
24” (610 mm) min.
48” (1220 mm) max.
Note: The pipe
cannot lay on top
of the unit.
4” Duct-Use UL181
Class 0 or Class 1
ducting
Recommend
around 24 inches
for a minimum bend
Figure 3.17 Outside Air Installation with Cold Air Trap
Remove the (2) outer
screws if moving the
outside air to the left
side
Figure 3.15 Outside air handle shown on right side
Pull the outside air
box straight out.
Figure 3.16 Outside Air Box
Remove the cover
plate on the left
side and move it
to the right side,
then install the
outside air box on
the left side.
Figure 3.12 Right Side
Outside Air
Fan Air Collar
Fan Air
Cover Plate
Outside Air
Cover Plate
Fan Air
Outside Air
Outer cover plate
for thermostat wire
Figure 3.13 Left Side
Figure 3.14 Remove Cover Plate (Left Side)
16
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
►
Outlet blocked by
snow, leaves, etc.
NO
Garage or
combustible
liquids storage
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
NO
UL181 Listed Class 0
or Class 1 metal flex or
rigid duct
Clear area
outside
house or in
ventilated
crawl space
YES
Figure 3.19 Outside Air Installation
Figure 3.18 Outside Air Inlet Locations
3 ft. (91cm) min. from
top of uppermost
chimney section to
outside air inlet.
Attic insulation shield
must be used to keep
insulation away from
chimney.
Ceiling firestop
on floor of attic
Locate outside air inlet
to prevent blockage
from leaves, snow/ice,
or other debris.
17
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
J. Fan Air Kit (Required)
The fan air kit is installed on the right hand side of the
replacebutmay be movedtothe left side. Switch out
the collar for the cover plate from side to side. See Figure
3.20&3.21.
Figure 3.22 Fan air duct may pull air from the same room or a
dierent room up to a max of 40 ft.
Figure 3.20 Fan Air Right Side Shown
Outside Air
Fan Air Collar
Figure 3.21 Fan Air Cover Plate Left Side Shown
Fan Air
Cover Plate
Outside Air
Cover Plate
Fan Air
Outside Air
Outer cover plate
for thermostat wire
A6inch(152mm)ductmustberuntoanotherlocationin
the home and used as a cold air return within the home
anddistributedthruthefansandintotheroomwherethe
replaceislocated.SeeFigure3.22.
Tousethewall/ceilinggrill(included)requiresa10”x4”x
6”registerboot(notincluded).Tousetheoorgrill(includ-
ed)requiresa2¼”x10”x6”registerboot(notincluded).
TheductingmustbeUL181class0or1inarigidorex
material. See Figure 3.23.
Figure 3.23 Fan Air Grills
18
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
DUCT RUN REQUIREMENTS
MAXIMUMDuctRun=40-ft.(12m)
MINIMUMDuctRun=36in.(914mm)
DUCTING MATERIAL
6in.(152mm)B-ventOnly
DONOTductintoexistingfurnaceplenum
MINIMUM CLEARANCE TO COMBUSTIBLES
1in.(25mm)fromtheB-vent
0
in.(0mm)fromtop&bottomofoutletbox
0in.(0mm)fromthesidesofoutletbox
12in.(305mm)fromwallregistertoceiling
RefertoFigure3.24.
CAUTION! ALLwiringshouldbedonebyaqualiedelec-
trician and shall be in compliance with local codes and
with the National Electric Code NFPA/NEC No. 70-current.
CSC22.1 Canadian Electric Code.
Possible Air Duct Runs / Locations
Figure 3.24 Minimum Clearances to Combustibles
K. Heat-Zone-WD Kit (Optional)
TheHeat-Zone accessory kitconveys warmair from the
replace through air duct(s) to remote locations in the
sameroomorotherroomsofthebuilding.Youmayinstall
1or2Heat-Zonekitsonthereplace.Installationofthis
kit MUSTbeperformedbyaqualiedservicetechnician.
If any parts are missing or damaged, contact your local
dealerbeforestartinginstallation.DONOTinstalladam-
aged kit.
This kit is tested and safe when installed in accordance
withthisinstallationmanual.Itisyourresponsibilitytoread
all instructions before starting installation and to follow
these instructions carefully during installations.
TheHeat-Zone-WDkitiscarefullyengineeredandmustbe
installedonlyasspecied.Ifyoumodifyitoranyofitscom-
ponentsyouwillvoidthewarrantyandyoumaypossibly
causea rehazard.Installation mustbe doneaccording
toapplicablelocal,state,provincialand/ornationalcodes.
Planthelocationofthereplaceandwarmairductrun(s).
Ceiling Register
Wall Register
Floor Register
Two Duct Kits
Ceiling Register
12 in. (305mm) minimum clearance
from register to ceiling
17 in. (432mm) minimum
clearance to allow for
venting and heat zone box
19
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
Fan Housing
Install Grill with
Louvers pointed
down
Mounting Bracket
can rotate 180°
45° Elbow
Secure B-Vent to Fan
Housing with sheet
metal screws
Secure B-Vent to
Adapter with sheet
metal screws
Adapter
Mounting Plate
Starter Pipe
Cover Plate
Installation
• Remove the knockout or cover plate from the top of the
replaceanddiscardit.SeeFigure3.25.
• Cut a 3 in. (76 mm) hole inthe insulation board and
removeitasperthedimensionsshowninFigure3.25.
4 in.
(102 mm)
3¾ in. (95 mm)
C
L
Run Length Cut Pipe Length
20 - 40 ft (6-12 m) 2 in. (51 mm)*
*A minimum of 2 in. (51 mm) pipe must be used to
cover the raw insulation to prevent it from blowing
out through the return air grille.
10 - 20 ft (3 - 6 m) 8 in. (203 mm)
3 - 10 ft (1 - 3 m) 12 in. (305 mm)
**Do not use full 16 in. (406 mm) as supplied, it
must be cut down.
• Determine the necessary length of starter pipe from
Table3.1andcutasrequired.
Figure 3.25
• Slide the starter pipe into the replace, matching the
holesintheplatetotheholesinthereplace.
• Place the adapter on the mounting plate lining up holes.
Using four sheet metal screws included in the kit, secure
the adapter and mounting plate into replace.After
securingtothereplace,tapedowntheadapteredges
tothetopofthereplacewithaluminumtapetoprevent
leakage.
• Determine the location for the air register and fan housing
assembly.Cuta6-3/4in.x13-1/8in.(213mmx333mm)
hole between framing members(wall studs or oor
joists).Attachthebracketstothefanhousingwiththe
screwsprovided.Thebracketscanberotated180°and
mountedtothebacksideofthe2x4ifnecessary.See
Figure 3.27.
NOTICE: The fan and electrical connections must be
accessible for servicing per local code requirements.
• Attachenough 6 in.(152 mm) B-Vent as requiredfor
your installation to the fan housing. A maximum of (4)
90° elbows is recommended. Screw the B-vent to the
adapter.
AlsoscrewtheB-venttotheoutletboxonthefan
housing.SeeFigure3.26.
Support duct at intervals
ofnogreaterthan4ft(1m)asrequiredbylocalcode.
Figure 3.26
WARNING! Risk of Fire! Comply with all minimum
clearancesspecied.
• A minimum 1 in. (25 mm) air clearance must be
maintained at the back and 1½ in. (38 mm) to the
sidesofthereplaceassembly.
NOTE: It is important the pipe length be adhered to
or it will aect the performance of your replace.
• Onthemountingplate,handbendthetabsdownward.
Slidethetabsovertheoutsideofthestarterpipe.Secure
with four sheet metal screws included in fasteners
package.Figure3.26.
Table 3.1
Cut out and
remove the
insulation
Pipe must be cut
to correct length.
See Table 3.1
20
Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev E • 10/19
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Quadrafire Pioneer III Wood Fireplace Installation guide

Brand
Quadrafire
Model
Pioneer III Wood Fireplace
Category
Fireplaces
Type
Installation guide
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