INSTRUCTION MANUAL
COPYRIGHT © 2014 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
MODEL: 8335L
3-1/2” MINI PLUNGE SAW KIT
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS MINI PLUNGE SAW
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARANTY
FOR NON COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
LIMITED TOOL WARRANTY
King Canada makes every effort to ensure that this product meets high quality and
durability standards. King Canada warrants to the original retail consumer a 2-year
limited warranty as of the date the product was purchased at retail and that each
product is free from defects in materials. Warranty does not apply to defects due
directly or indirectly to misuse, abuse, normal wear and tear, negligence or
accidents, repairs done by an unauthorized service center, alterations and lack of
maintenance. King Canada shall in no event be liable for death, injuries to persons
or property or for incidental, special or consequential damages arising from the use
of our products.
To take advantage of this limited warranty, return the product at your expense
together with your dated proof of purshase to an authorized King Canada service
center. Contact your retailer or visit our web site at www.kingcanada.com for an
updated listing of our authorized service centers. In cooperation with our authorized
serviced center, King Canada will either repair or replace the product if any part or
parts covered under this warranty which examination proves to be defective in
workmanship or material during the warranty period.
NOTE TO USER
This instruction manual is meant to serve as a guide only. Specifications and
references are subject to change without prior notice.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts
diagram and parts list.
KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4
www.kingcanada.com
10/2014
1. KNOW YOUR TOOL
Read and understand the owners manual and labels affixed to the tool. Learn its
application and limitations as well as its specific potential hazards.
2. DON’T USE power tools in damp or wet locations or expose them to rain. Keep work
area well lit and provide adequate surrounding work space.
3. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it was not designed.
4. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could
get caught in moving parts. Non-slip footwear is recommended. Wear protective hair
covering to contain long hair. Roll up long sleeves above the elbows.
5. MAINTAIN TOOL WITH CARE.
Keep tool clean for best and safest performance. Follow instructions for operation and
changing accessories.
6. DISCONNECT TOOLS.
Before servicing, when changing accessories or attachments.
7. AVOID ACCIDENTAL STARTING.
Make sure the switch is in the ‘’OFF’’ position before plugging in.
8. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the instructions that
accompany the accessories. The use of improper accessories may cause hazards.
9. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are damaged should be
carefully checked to ensure they will operate properly and perform their intended
function. Check for alignment of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other parts which are damaged
should be properly repaired or replaced.
SPECIFIC RULES FOR SAFE OPERATION
1. Keep hands away from cutting area and blade.
2. Do not reach underneath the workpiece.
3. Adjust the cutting depth to the thickness of the workpiece.
4. Never hold piece being cut in your hands or across your leg. Secure the workpiece to a
stable platform.
5. Hold power tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord.
6. When ripping always use the straight edge guide.
7. Always use identical replacement blades with correct diameter and arbor.
8. Never use damaged or incorrect blade washers or bolt.
9. Don’t use any abrasive wheels with this machine!
10. This tool should always be used with the dust hose connected and attached to a
suitable vacuum cleaner/dust extractor.
GENERAL AND SPECIFIC
SAFETY INSTRUCTIONS
GETTING TO KNOW
YOUR MINI PLUNGE SAW
SPECIFICATIONS
Model ........................................................................................................................8335L
Amperage ......................................................................................................................5A
Voltage........................................................................................................................120V
Cycle/Phase ................................................................................................60Hz, 1 phase
No load speed (RPM) ................................................................................................5,500
Blade diameter ..........................................................................................................3-1/2”
Arbor size..................................................................................................................10mm
Max cutting depth ......................................................................................................1-1/8”
Weight .................................................................................................................... 4.8 lbs
1. Hex. key holder
2. Power on light
3. Cutting depth scale
4. Plunge actuator
5. Laser guide housing
6. Flexible dust extraction hose
7. Edge guide lock knob
8. Edge guide
9. Retractable blade guard
10. Cutting depth setting clamp
11. Trigger
12. Segment diamond blade- cuts
ceramic tiles
13. HSS blade- cuts aluminum and
sheet metal
14. Universal TCT blade- cuts wood, plastic
15. Blade changing hex. key
This mini plunge saw is primarily intended for the sawing, longitudinally and trans-
versely, of solid wood, chipboard, plywood, plastic, aluminum, tiles and stone held in a
fixed position. Please note that the TCT blade pre-installed in the saw is intended for
wood only. Any other usage or modification to the device shall be considered as
incorrect use and could give rise to considerable dangers. Not suitable for commercial
use.
ELECTRICAL INFORMATION
WARNING: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator. Performance of this tool may vary
depending on variations in local line voltage. Extension cord usage may also affect tool
performance.
VOLTAGE WARNING
Before connecting the tool to a power source (receptacle, outlet, ect.) be sure the voltage
supplied is the same as that specified on the nameplate of the tool. If one says 120V and
the other says 115V then there will be no complications. Never try to plug a 120V tool into
a 240V outlet, or the other way around. A voltage greater than that specified on the tool
can result in SERIOUSINJURY to the user, as well as damage to the tool. If in doubt, DO
NOTPLUGINTHETOOL.
WARNING: YOUR MINI PLUNGE SAW MUST BE CONNECTED TO A 120V, 15-AMP,
BRANCH CIRCUIT BREAKER. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN
INJURY FROM SHOCK OR FIRE.
DOUBLE INSULATION
Double insulated tools are equipped with a polarized
two-prong plug (one blade is wider than the other).
This plug will fit in a polarized outlet only one way. If
the plug does not fit fully into the outlet, reverse the
plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not alter or
change the plug in any way. Double insulation
eliminates the need for three wire grounded power
supply and grounded power cords.
EXTENSION CORDS
Improper use of extension cords may cause
inefficient operation of your tool which can result
in overheating. Be sure your extension cord is
rated to allow sufficient current flow to the motor.
If you are using the tool outdoors, use an
extension cord rated for outdoor use (signified
by “WA” on the jacket).
The extension cord must have a minimum wire
size depending on the amperage of the tool and the length of the extension cord. This size
is determined by its AWG (American Wire Gauge) rating. The smaller the gauge, the
greater the cable’s capacity. The amount of cords used does not matter: Total length deter-
mines the minimum AWG rating. Every cord must meet the AWG rating. Use the chart in
Fig.2 to determine what AWG rating is required for your situation.
Tool’s
Amperage
Rating
3-6
6-8
8-10
10-12
12-16
Cord Size in A.W.G.
Cord Length in Feet
25 50 100 150
18 16 16 14
18 16 14 12
18 16 14 12
18 16 14 12
14 12 --
FIGURE 1
Polarized plug
Polarized outlet
FIGURE 2
Setting the cutting depth
NOTE: If possible we recommend that the cutting
depth be set approximately 1/16” deeper than the
material thickness. This should help to ensure you
achieve a clean cut.
1) Lift the lock lever (A) Fig.3 to release the cutting
depth setting clamp (B).
2) Move setting clamp indicator (C) to the desired
depth of cut.
3) Lower the lock lever to secure depth of cut.
Selecting/changing a saw blade
•Universal TCT blade- cuts wood, plastic.
•Segment diamond blade- cuts ceramic tiles,
stone.
•HSS blade- cuts aluminum and sheet metal
See “Cutting” section for more specific information.
WARNING!: Incorrect positioning of the blade
can permanently damage the tool.
1) Set the cutting depth to maximum. See section
above.
2) Press and hold the spindle lock button (A) Fig.4.
3) Use hex. key (A) Fig.5 to loosen and remove
the cap screw and plain washer (B). Remove
the blade flange (C).
4) Press the plunge lock button (B) Fig.4 to lift up
the base plate (D) Fig.5.
5) Lift blade (E) Fig.5 up off the spindle then pull
from the tool to remove blade.
6) Install the desired blade in the reverse order.
NOTE: The arrows on the blade must turn in a
clockwise direction of rotation as shown.
Figure 3
Figure 5
Figure 4
ASSEMBLY & OPERATION
ASSEMBLY & OPERATION
Switching on the tool
WARNING!: Before switching the tool on, check
that the saw blade is properly fitted and runs
smoothly, and that the blade cap screw is well
tightened.
Connect the 120V plug to the power supply. The
LED power-on light (C) Fig.6 will turn on until the
tool is disconnected from the power supply.
Push the lock-off button (A) Fig.6 forward with the
forefinger, depress the ON/OFF trigger (B) firmly
and keep it pressed.
Once you release the trigger, the main switch
returns automatically to its initial position and the
tool turns off.
WARNING!: The saw blade continues to rotate
after the tool is switched off.
Releasing the plunge stop
Press the plunge lock button (A) Fig.7 downwards
and keep it pressed.
NOTE: Pressing the plunge lock button unlocks
the plunge cut mechanism, so that the motor can
be moved downwards. The saw blade emerges
below the base of the tool.
Setting the edge guide
Unscrew the edge guide lock knob (A) Fig.8 on
the base plate (B).
Slide the edge guide (C) in the slots (D).
Set a desired width and retighten the edge guide
lock knob (A).
Figure 6
Figure 7
Figure 8
ASSEMBLY & OPERATION
Laser guide
WARNING!: Do not stare directly at the laser
beam, do not deliberately aim the beam at
personnel and ensure that it is not directed
towards the eye of a person for longer than 0.25s.
When you make a cut line on your workpiece,
the laser can help you get better alignment.
Turn on: Press the laser switch (A) Fig.9 to the
“I” position. Line the laser up with the cut line on
your workpiece.
Turn off: Press the switch (A) to “O” position.
In addition, a V-shaped notch (B) Fig.9 at the
front of base and a protruding pointer (C) at the
rear allow the user to accurately align the cutting
mark on the workpiece.
Dust extraction
This mini plunge saw is a powerful tool capable
of producing a large amount of dust. As the tool
has a fully enclosed blade, forced dust extraction
is particularly efficient. Forced dust extraction
should be used for all but small trimming jobs.
Push the dust extraction hose (A) Fig.10 onto the
dust extraction nozzle (B).
The dust extraction hose can be adapted to King
Wet-Dry Vacuums or others having a 1-1/4” hose
diameter as shown in Fig.10.
Figure 9
Figure 10
OPERATION
CUTTING
WARNING!: Always cut in a forward direction. Never draw the tool backwards. If
you are a novice user, practice by cutting thin wood until proficient.
1) Install the correct blade ensuring it is sharp and not damaged.
2) Set the depth of cut.
3) Place the material to be cut onto a flat surface such as a workbench, table or floor.
Use a piece of scrap material underneath if you do not wish to damage the work
surface.
4) Plug into main power supply.
5) Grasp the tool firmly and rest its metal base plate onto the surface to be cut. Ensure
that the rear half of the base plate overhangs the work surface. Do not plunge the blade
into the material.
6) Switch on the tool and wait for a moment for the blade to run up to speed. Next,
depress the plunge lock button (A) Fig.7 and plunge the blade into the material slowly
and gently, but firmly. Then push the tool forward along the line to be cut. If necessary,
switch on the laser.
NOTES:
• Never draw the tool backwards.
• Very little force should be used to feed the tool along the cut. Excess force will cause
operator fatigue and excessive wear to the blade and tool.
• Ensure that the base plate is always held flat on the material being cut. This is
particularly important at the start or finish of a cut or if thin strips are being cut where the
base plate is not fully supported.
• Once the cut has been finished, lift the tool from the work surface before switching off.
If a lot of dust has been created, keep switched on for a few extra seconds to allow the
dust to clear from within the tool.
CUT-OUTS
Plunge cutting may not be possible in some hard materials. Choose a suitable saw blade
for hard materials and change to it.
• If the cut is to be covered, for example by a vent cover, the corners can be overlapped
to ensure that the waste material is completely detached.
• If the cut-out is to be seen, do not overlap the corners. In this circumstance, as the
cutting blade is circular, the waste material will not be fully detached. The corners will
therefore, require finishing with a knife. If the material is thin and the back surface
unimportant, the waste material can just be pushed out.
• Where there is access to the back surface of the material to be cut, the cut-out can be
marked out with an over cutting allowance. The cut is then made from the back surface
to ensure perfect corners on the front surface.
OPERATION & MAINTENANCE
CUTTING PARTICULARLY TOUGH OR ABRASIVE MATERIALS
Learn to use the tool by cutting wood before attempting to cut anything tougher. When
cutting tougher material, such as metals, more force is required to hold the workpiece
and clamping may be required.
Sheet metal: Use the HSS balde. Always set the depth adjustment to at least 1 mm
deeper than the material thickness to avoid the blade riding up over the surface. Scrap
material is required underneath the work surface.
• Remove burrs and rust as these impede the feed across the material.
• Thick beeswax (furniture polish) applied to the base plate of the tool makes metal
cutting easier.
• Only suitable for cutting brass, copper, lead, aluminium or galvanised mild steel.
• Every 2 minutes of metal cutting should be followed by a rest of at least 3 minutes.
Ceramic tiles, stone: Use the segmented diamond balde.
•Always use with a suitable vacuum connected as the dust can be hazardous to the
operator and prevent the guard from operating correctly.
CLEANING AND MAINTENANCE
Regular cleaning is required for the safe operation of the tool, as an excessive build up
of dust will prevent the tool from operating correctly.
• The dust extraction hose may block and require cleaning occasionally, especially if
damp wood is being cut. Clean thoroughly with a small soft brush, like a paint brush.
• Keep the cooling vents on the motor housing clean and unobstructed at all times.
• Never use any caustic agents or solvents to clean the plastic parts.
Blades
Always use a sharp blade. If the tool does not cut as well as expected or if it overheats
the most common cause is a blunt blade. It is difficult to see or feel if the blade is blunt.
When in doubt use a new blade.
• Replacement blades are available at your nearest distributor of King Canada products.
Universal TCT blade
(Wood, plastic)
Model KW-3501
Segmented Diamond blade
(Ceramic tile, stone)
Model KW-3502
HSS blade
(sheet metal, aluminum)
Model KW-3503
/