King Canada KC-8306 User manual

Brand: King Canada

Model: KC-8306

Category: Power tools

Type: User manual

INSTRUCTION MANUAL

MODEL: KC-8306

BISCUITJOINERKIT

04/2016

IMPORTANT INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THIS BISCUIT JOINER

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARANTY

FOR NON COMMERCIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and

durability standards. King Canada warrants to the original retail consumer a 2-year

limited warranty as of the date the product was purchased at retail and that each

product is free from defects in materials. Warranty does not apply to defects due

directly or indirectly to misuse, abuse, normal wear and tear, negligence or

accidents, repairs done by an unauthorized service center, alterations and lack of

maintenance. King Canada shall in no event be liable for death, injuries to persons

or property or for incidental, special or consequential damages arising from the use

of our products.

To take advantage of this limited warranty, return the product at your expense

together with your dated proof of purshase to an authorized King Canada service

center. Contact your retailer or visit our web site at www.kingcanada.com for an

updated listing of our authorized service centers. In cooperation with our authorized

serviced center, King Canada will either repair or replace the product if any part or

parts covered under this warranty which examination proves to be defective in

workmanship or material during the warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and

references are subject to change without prior notice.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts

diagram and parts list.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

GENERAL

SAFETY INSTRUCTIONS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury. Save all warnings

and instructions for future reference. The term "power tool" in the warnings refers to your

mains-operated (corded) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the dust

or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can cause

you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Unmodified

plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges

and refrigerators. There is an increased risk of electric shock if your body is earthed or

grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces the risk of electric shock.

NOTE The term “residual current device (RCD)” may be replaced by the term “ground fault

circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol

or medication. A moment of inattention while operating power tools may result in serious

personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for

appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting

to power source, picking up or carrying the tool. Carrying power tools with your finger

on the switch or energizing power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

GENERAL & SPECIFIC

SAFETY INSTRUCTIONS

3) Personal safety continued...

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in

moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of dust collection can reduce dust-

related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power sourcebefore making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk

of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar

with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of

parts and any other condition that may affect the power tool’s operation. If damaged,

have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to control.

g) Use the power tool, accessories etc. in accordance with these instructions, taking into

account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Specific Safety Instructions

1) Fasten and secure the workpiece to a stable subsurface using clamps or other suitable

means. Holding the workpiece with one hand or holding it against your body may lead

to a loss of control.

2) Never reach into the cutting area or touch the blade. Hold the additional handle or the

motor housing with your second hand. Neither hand can be injured by the blade when

both hands are used to hold the tool.

3) Never direct the blade over metal objects, nails or screws. The blade can be damaged

and lead to increased vibrations.

4) Do not use blunt or damaged blades. Blunt or damaged blades cause increased friction,

may become jammed and lead to imbalance.

ELECTRICAL INFORMATION

& SPECIFICATIONS

MODEL KC-8306

Max depth of cut at 0º 3/4” (19mm)

Blade diameter 4”

Arbor size 7/8” (22mm)

No load speed (R.P.M.) 10,800

Motor 7 Amp.

Voltage 120V, 1 phase, 60Hz

Assembled dimensions (LxWxH) 15” x 7-1/4” x 6-3/4”

Weight 8 lbs

ELECTRICAL INFORMATION

WARNING: YOUR BISCUIT JOINER MUST BE CONNECTED TO A 120V, 15-AMP.

BRANCH CIRCUIT. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN INJURY

FROM SHOCK OR FIRE.

120V OPERATION

As received from the factory, your biscuit joiner

is ready to run for 120V operation. This biscuit

joiner is intended for use on a circuit that has an

outlet and a polarized plug which looks like the

one illustrated in Fig.1. Double insulated tools

are equipped with a polarized plug (one blade is

wider than the other.) This plug will fit in a

polarized outlet only one way. If the plug does

not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to

install a polarized outlet. Do not change the plug

in any way. Double insulation eliminates the

need for the three wire grounded power cord

and grounded power supply system.

EXTENSION CORDS

The use of any extension cord will cause some

loss of power. Use the following table to

determine the minimum wire size (A.W.G-

American Wire Gauge) extension cord. Use only

extension cords which accept the tool’s plug.

For circuits that are further away from the electrical circuit box, the wire size must be

increased proportionately in order to deliver ample voltage to the motor. Refer to Fig.2 for

wire length and size.

SPECIFICATIONS

Tool’s

Amperage

Rating

3-6

6-8

8-10

10-12

12-16

Cord Size in A.W.G.

Cord Length in Feet

25 50 100 150

18 16 16 14

18 16 14 12

14 12 - -

FIGURE 1

Polarized plug

Polarized outlet

FIGURE 2

Unpacking

Your Biscuit Joiner has been shipped almost completely assembled, only the dust bag

needs to be installed to the dust port. Inspect the tool carefully to make sure no breakage

or damage has occurred during transport. If any parts are missing, do not attempt to use

the tool until you have obtained the missing parts from your King Canada retailer.

Getting to know your Biscuit Joiner

1. Fence.

2. Height adjustment knob.

3. Grip handle.

4. Dust bag.

5. Safety button.

6. 90

to 135

upper angle scale.

7. 0

to 90

lower angle scale.

8. Angle scale lock knob.

9. Trigger.

10. Depth stop setting knob.

11. Depth stop adjust nut.

12. Depth stop.

13. Fence height scale.

14. Fence height lock knob.

15. Blade opening.

GETTING TO KNOW

YOUR BISCUIT JOINER

FIGURE 3

Depth Settings/Biscuit Information

The following depth settings are provided;

0 - For “0” sized biscuits/accessories

10 - For “10” sized biscuits/accessories

20 - For “20” sized biscuits/accessories

MAX - For “6” sized biscuits/accessories

(Max depth of cut with 4” blade)

FF - For “FF” sized biscuits/accessories

(requires a 2” blade)

D - For “Duplex” accessories

S - For “Simplex” accessories

OPERATION

BISCUIT JOINER OVERVIEW & SELECTING THE BISCUIT

The biscuit joiner 4” blade is plunged into the wood to the required depth, which is pre-set

depending on the biscuit to be used. Commonly available biscuits are #20 (24mm wide),

#10 (19mm wide) and #0 (15mm wide). The typical depth of cut should be #20 (12mm

deep), #10 (10mm deep) and #0 (8mm deep). Glue is applied and the biscuit inserted into

the semicircular slot left by the blade. As the glue sets, it expands the biscuit, resulting in

an extremely strong joint. The adjustable fence allows the height and angle of the blade

to be positioned to suit different joint requirements. The depth of cut can be dialed up on

the pre-set control dial, depending on the biscuit to be used. The biscuit joiner can also be

used to create a continuous groove, the width of which can be increased simply by

adjusting the fence up or down and carrying out several passes.

Always use the largest possible biscuit to create a rigid joint. Cut several grooves on top

of each other to join thicker workpieces. Fig.4.

Refer to the illustration below for standard biscuit sizes.

SETTING THE CUTTING ANGLE

For cutting angles greater than 90° use the 90°

to 135° upper scale (A) Fig.4. For cutting angles

lower than 90° use the 0° to 90° lower scale (B)

Fig.4.

1) Loosen lock knob (C).

2) Swivel the guide plate (D) to the required

cutting angle using the angle scale as

reference.

3) Retighten lock knob (C).

FIGURE 4

OPERATION

SETTING THE FENCEHEIGHT

The height of the fence (A) Fig.5 can be

adjusted to let you make biscuit slots at

different depths down from the surface of the

workpiece. To adjust the height;

1) Loosen fence height lock knob (B).

2) Rotate the adjustment knob (C) until the

desired height is reached.

3) Retighten fence height lock knob (B).

4) A depth ruler (A) Fig.6 and pointer (B) are

provided as a quick reference for setting the

height of the fence.

SETTING THE PLUNGEDEPTH

The depth of cut can be set to match the

dimensions of the particular size biscuit you

use. The numbers on the depth adjustment dial

(0, 10, 20) coincide with the three most

common sizes of biscuits. The ''MAX" stands

for maximum depth capacity (3/4”/19 mm). The

“FF” stands for Face Frame (2” blade required),

and “D” and “S” stand for Duplex and Simplex.

1) Rotate the depth adjustment dial (A) Fig.7 to

the desired depth setting (according to your

biscuit size) so that it aligns with the depth

stop screw (B).

Because of the manufacture of the biscuit, the

width of the biscuit can change. The blade has

been made to allow fitment of the largest

biscuits in the slot cut. Sometimes you may

need to sort out the correct sizes, or even

moisten the biscuits slightly to achieve a tight fit

where required. Glue is applied and the biscuit

inserted into the semicircular slot that is left by

the blade, and the biscuit swells taking up any

looseness in the joint.

MAX Setting- #6 Biscuits

Using the supplied 4” blade, set the depth adjustment dial to the MAX position. Two cuts

will be required to produce each groove to fit a #6 biscuit. The centrelines of these two

cuts should be 1/4” apart. Make your first centreline mark on your workpiece, then move

over a 1/4” and mark the second centreline.

FIGURE 5

FIGURE 6

FIGURE 7

OPERATION

SWITCH OPERATION

To turn the tool on, first the safety lock button

(A) Fig.8 must be depressed, then depress the

trigger (B). Release the trigger to stop the tool.

MAKING A BISCUIT CUT

Biscuit joiners can be used for making various

types of strong, accurate joints in pieces of

timber or wood sheeting. To cut the biscuit slot

the body of the joiner is moved toward the

material after alignment. We recommend to

always make a reference line to line up the

machine with the centre of the material to be

plunged to ensure accurate biscuit placement.

1. Position the mating pieces together and draw a reference mark at 90

to the centre point

of each proposed joint location. Space the joints about 100 mm apart.

2. Set the plunge depth to the biscuits you are using. Generally, #20 biscuits suit most

applications. If you are using stock that is

15mm thick or less, you will need smaller

biscuits.

3. Adjust the height of the fence as required.

4. Place the fence centre mark (A) Fig.9 at the

centre point of each slot and press the fence

against the edge of the workpiece.

5. Switch on and plunge the blade to make the

cut (push body towards the workpiece).

6. Allow the return spring to retract the blade

from the slot and then switch off.

7. To cut a slot in the edge of the matching workpiece, again line up the centre point of

each slot and make the cuts.

8. Insert glue into the slots using a nozzle applicator or thin wood scrap.

9. Place the biscuit in position and clamp the joint until the biscuit swells and the glue sets.

NOTE: It is possible that thick pieces of timber may require two biscuits at each location,

one at a height of about 1/3rd the thickness of the wood, and the other at about 2/3rd

the thickness.

FIGURE 8

FIGURE 9

MAINTENANCE

REPLACING THE BLADE

1. Unplug the power cord from the power

outlet.

2. Turn the tool over and loosen the four

screws (A) Fig.10 which secure the base

plate (B). Slide and lift the base plate off.

3. Now, with the spindle lock (A) Fig.11 in the

top of the gearbox housing depressed,

rotate the blade (C) Fig.10 by hand until the

blade locks.

4. Loosen and remove the cap screw (D)

Fig.10 with the supplied 5mm hex. key by

turning in the counterclockwise direction.

5. Remove the outer flange (E) Fig.10.

6. Remove the blade from the inner flange and

remove the blade from the tool.

7. Mount a new blade in reverse order and

fasten. Replacement blades model

KSC-4100 are available at your nearest

distributor of King Canada products.

8. Important: The cutting bevel of the teeth, i.e.

the direction of rotation of the saw blade,

has to conform to the direction of the arrow marked on the housing.

9. Clean the flanges thoroughly before mounting.

10. Make sure the blade lock is released.

11. Before using the tool again, make sure the safety devices are in good working order.

12. Important: After replacing the blade, make sure the blade runs freely by turning the

blade by hand.

13. Reinstall the base plate (B) and secure it using the four screws (A) Fig.10.

14. Plug the power cord into the power outlet and run the tool with no load to check the

free running of the motor and blade before using it to cut into any material.

MAINTENANCE

1. Keep the tool’s air vents unclogged and clean at all times.

2. Re-lubricate all moving parts at regular intervals.

FIGURE 10

FIGURE 11

King Canada KC-8306 User manual

Brand: King Canada

Model: KC-8306

Category: Power tools

Type: User manual

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King Canada KC-8306 User manual

King Canada KC-8306 User manual

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