King Canada KC-3004ST User manual

Brand: King Canada

Model: KC-3004ST

Category: Power tools

Type: User manual

King Canada KC-3004ST is portable 7’’ tile saw with an extension table. This powerful machine allows you to cut ceramic or similar material tiles to desired size and shape. It features water tray that needs to be filled with water to cool down the blade during cutting. Make sure to wear safety glasses, dust mask and ear protection during operation of this tool. Intended use of this tile saw is to cut small to large floor and wall tiles - do not use it to cut wood or metal.

INSTRUCTION MANUAL

MODEL: KC-3004ST

2012

ALL

RIGHTS RESER

VED BY

KING CANADA

TOOLS INC.

7” PORTABLE TILE SAW

WITH EXTENSION TABLE

WARRANTY INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THIS 7” TILE SAW

ING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR NON-COMMERCIAL USE

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

REPLACEMENT PARTS

Replacement parts for this product are available at our authorized King Canada service centers across Canada.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the

original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from

defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence

or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be

liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an

authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our

authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if

any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the

warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com

GENERAL SAFETY RULES

FOR POWER TOOLS

. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to

the tool. Learn its application and limitations as well as its

specific potential hazards.

2. GROUND THE TOOL.

This tool is equipped with an approved 3-conductor cord and

a 3-prong grounding type plug to fit the proper grounding type

receptacle. The green conductor in the cord is the grounding

wire.

NEVER connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND

WRENCHES.

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the

floor is clean and not slippery due to wax or sawdust build-up.

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations or expose

them to rain. Keep work area well lit and provide adequate

surrounding work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

-with padlocks, master switches or by removing starter keys.

9. USE PROPER SPEED.

A tool will do a better and safer job when operated at the

proper speed.

10. USE RIGHT TOOL.

Don’t force the tool or the attachment to do a job for which it

was not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-

slip footwear is recommended. W

ear protective hair covering

to contain long hair. Roll up long sleeves above the elbows.

12.

ALW

YS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eye-

glasses only have impact resistant lenses, thet are

NOT

safety glasses.

Also use a face or dust mask if cutting

operation is dusty.

3. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the swich is in the ‘’OFF’’ position before plugging

in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the

instructions that accompany the accessories. The use of

improper accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the tool tips over. Do not store

materials such that it is necessary to stand on the tool to reach

them.

19. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and

any other conditions that may affect its operation. A guard or

other parts that are damaged should be properly repaired or

replaced.

20. NEVER LEAVE MACHINE RUNNING

UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any tool running until it comes

to a complete stop.

Intended use:

This

ile Saw is designed to perform cutting jobs on small to large tiles (floor and wall tiles made of ceramic and similar material) which

suit the machine’s size. Do not use this tile saw to cut wood or metal!

This tile saw is to be used solely for its intended purpose.

Any use

other than its intended use is a case of misuse. The user /operator and not King Canada shall be liable for any damage or injury

resulting from cases of misuse. Only suitable tile saw blades are to be used. Do not use saw blades! For this tile saw to be used as

intended, it is also important to observe the safety instructions, the assembly instructions, and the operating instructions set out in this

manual. All persons entrusted with operating and servicing this tile saw must be acquainted with the manual and must be informed about

the machine’s potential hazards.

SPECIFIC SAFETY RULES

FOR TILE SAWS

PLEASE READ THE ENTIRE INSTRUCTION MANUAL AND MAKE SURE YOU UNDERSTAND

ALL SAFETY RULES AND OPERATIONAL GUIDELINES.

1. Make sure the power switch on your tile saw is in the ‘’OFF’’ position before plugging in.

Do not leave the tile saw unattended while it is running. Always return the power to the ‘’OFF’’ position when not in use.

Always wear safety glasses, dust mask and ear protection when operating the tile saw.

Always remain alert when the tile saw is in use. Inattention on the part of the operator may lead to serious injuries.

5. Keep children away. All visitors should be kept at a safe distance from work area.

Always keep the blade guard in the down position while operating the tile saw.

7. Disconnect the tile saw from its power source before installing or changing blades and before cleaning or servicing.

Never stand on tool. Serious injuries could occur if the tool is tipped or if the blades is unintentionally contacted.

9. Do not directly wash the bottom of the motor.

10.

Do not force the material being cut. Always let the blade cut at its own speed.

11. Do not force the tool to do a job it isn’t designed to do.

12.

Make sure you use the correct blade for the job you are doing. Only use tile saw blades with a minimum diameter of 6” and a

maximum diameter of 7”, having a 5/8” arbor.

13. This tile saw is equipped with a three-prong electrical plug.

Do not alter the plug or use a two-prong receptacle.

14. Keep your work space clear and free of all debris.

15.

Keep the tile saw clean and maintained to achieve the safest and highest performance for each job.

16. Never use a cracked blade, change the blade before using tile saw

17.

Never cut tiles that are too small to hold and guide into the blade.

18.

Fill the water tray. Make sure the water tray is filled with water so that the tile saw blade turns through enough water

This is

necessary to cool the blade correctly.

19.

Make sure the extension table is locked properly with the 2 lock knobs before operating this tile saw.

ELECTRICAL INFORMATION

& SPECIFICATIONS

WARNING!

ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SERIOUS

NJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER SOURCE.

FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!

POWER SUPPLY

WARNING!:

YOUR TILE SAW MUST BE CONNECTED TO A 120V, 15-AMP,

BRANCH CIRCUIT. FAILURE TO CONNECT IN THIS WAY CAN RESULT IN

INJURY FROM SHOCK OR FIRE.

GROUNDING

This Tile Saw must be grounded. If it should malfunction or breakdown, grounding

provides a path of least resistance for electric current, reducing the risk of electric

shock. This Tile Saw is equipped with a cord having an equipment-grounding

conductor and grounding plug. The plug must be plugged into an appropriate

outlet that is properly installed and grounded in accordance with all local codes and

ordinances.

Not all outlets are properly grounded. If you are not sure if your outlet is

properly grounded, have it checked by a qualified electrician.

WARNING!: IF NOT PROPERLY GROUNDED, THIS TILE SAW CAN

CAUSE ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP

LOCATIONS. TO AVOID SHOCK OR FIRE, IF THE POWER CORD IS

WORN OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY.

FIGURE 1

PROPERLY GROUNDED OUTLET

URRENT CARRYING

PRONGS

GROUNDING PRONG

WARNING!: TO MAINTAIN PROPER GROUNDING OF YOUR TILE SAW, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY

MANNER.

120V OPERATION

As received from the factory

, your

Tile Saw is ready to run for 120V operation. This Tile Saw is intended for use on a circuit that has an outlet

and a plug which looks like the one illustrated in Fig.1.

WARNING!: DO NOT USE A TWO-PRONG ADAPTOR FOR THEY ARE NOT IN ACCORDANCE WITH LOCAL CODES AND ORDINANCES.

NEVER USE IN CANADA.

EXTENSION CORDS

The use of any extension cord will cause some loss of power. Use the chart Fig.2 to determine the minimum wire size (A.W.G-American Wire

Gauge) extension cord needed. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-hole receptacles which accept

the tool’s plug.

For circuits that are further away from the electrical

circuit box, the wire size must be increased proportionately in order to deliver ample voltage to

the

ile Saw motor

. Refer to Fig. 2 for extension cord length and size (gauge).

MODEL

KC-3004ST

Blade diameter 7”

Depth of cut at 45° 1 3/8”

Depth of cut at 90° 1 3/8”

Table size 15” x 15 1/2”

Max rip (right/left) 14” / 18”

Diameter of arbor 5/8”

Motor 3.75 Amp. 110V, 1 phase, 60Hz

R.P.M. 3,500

Max dimensions (L x W x H) 25” x 15 1/2” x 9”

Weight 23.5 lbs

Tool’s

Amperage

Rating

3-6

6-8

8-10

10-12

12-16

Cord Size in A.W.G.

Cord Length in Feet

25 50 100 150

18 16 16 14

18 16 14 12

14 12 - -

Wire Sizes in mm

Cord Length in Meters

15 30 60 120

.75 .75 1.5 2.5

.75 1.0 2.5 4.0

1.0 2.5 4.0 -

----

FIGURE 2

ASSEMBLY / SET-UP

AUTION: Follow all the assembly & installation

instructions completely before connecting the tile saw to a

power source.

Carefully open and remove all the components and packing materials

from the box.

ASSEMBLING DIAMOND CUTTING BLADE

1) First remove the water tray from underneath the table.

2) Undo the pan head screws (A) Fig.3 and remove the lower blade

guard (B) and lower blade guard plate (C).

3) Undo the hex. nut (D) from the arbor shaft. Use the supplied spanner

keys, one on the flat of the arbor shaft and the other on the hex. nut.

4) Place the diamond cutting blade (F) onto the arbor shaft against the

inner flange (G), note the direction of rotation, the arrows must point

towards the front of the saw.

5) Place the outer flange (E) onto the arbor shaft against the blade and

secure the blade with hex. nut (D) using the supplied spanner keys.

6) Reinstall the lower blade guard plate and lower blade guard.

ASSEMBLING BLADE GUARD

1) Assemble the blade guard (B) Fig.4 to the adjusting bracket (A) using

the lock knob (C) and nylon hex. nut (D) as shown in Fig.4.

For safety reasons, always keep the blade guard in the down position

while operating the tile saw. This will also prevent water from splashing

the operator.

INSTALLING EXTENSION TABLE TO MAIN TABLE

The extension table assembly (A) Fig.6 can be installed on either the

right side of the main table or on the left side. For bevel cuts, it is

recommended to only install the extension table to the left side of the

main table.

1) If you desire to install the extension table to the right side of the

blade/main table, unscrew the pan head screws (A) Fig. 5 at the end

of each round bar (B).

2) Slide the round bars (B) into the mounting brackets (C) underneath the

main table.

3) Flip the tile saw on its side and reinstall the pan head screws (A). This

will prevent the extension table from sliding out of the mounting brackets.

4) To secure the extension table in the desired position, install the 2 lock

knobs (D) to the mounting brackets (C).

5) Unfold the support legs (B) Fig.6 by pulling them downwards, make

sure they engage the notch (C). Adjustable feet (D) are supplied in

case the extension table needs to be leveled.

FIGURE 3

FIGURE 4

FIGURE 5

FIGURE

ASSEMBLY & OPERATION

INSTALLING ASSEMBLED RIP FENCE ON THE TABLE

1) To install the rip fence assembly (A) Fig.7 onto the table or the extension

table, first lift the clamp lever (B).

2) Slide the front and back clamps onto the table, once the rip fence is in the

desired position, lower the clamp lever (B) to secure the rip fence.

INSTALLING RUBBER FEET UNDER BASE

1) Install all 4 rubber feet underneath each corner of the machine base.

Push and twist them into place.

OPERATION GUIDE

1) Make sure the directional arrows on the blade correspond to the

rotational direction of the motor.

2) Make sure the arbor nut is securely tightened.

3) Never attempt to cut more than one tile at a time.

4) Make sure the table surface is clear before making a cut.

5) Let the blade reach its maximum speed before cutting a tile. If the saw

makes an unfamiliar sound or vibrates excessively, turn the saw off and

disconect it from the power source.

6) Never allow the blade to run dry, failure to keep the water tray at the

recommended level could possibly overheat the blade.

7) Allow the blade to come to a full stop before removing a jammed tile.

8) Never cut a tile that is too small to securely hold it against the rip fence

or hold it with sufficient space for the hand to be a safe distance from the

blade.

9) Never make freehand cuts, use the rip fence or the V-push block to

support the tile during any cut.

10) On some tiles with brittle surfaces, it is recommended to cover the cut

line with masking tape.

FILLING THE WATER TRAY

Warning!

Never allow the blade to run dry, failure to keep the water tray at

the recommended water level could possibly overheat the blade.

The water tray is used to cool down the blade. Place the water tray (A) Fig.8

in place under the table and fill it with cold water just enough so that the

blade rim is immersed in water. Do not put too much or too little water in the

tray. Too much water will create splashing and too little may damage the

blade during use. As a guideline, refer to the Maximum and Minimum

indicator lines marked on the lower blade guard (B).

TURNING THE TILE SAW ON/OFF

Connect power cord to power source. Make sure the power source

matches the specifications indicated on the machine nameplate.

Your tile saw is equipped with a safety toggle switch (A) Fig.9. This switch

has a safety key (B) which, when removed, allows the switch to be locked

in the “off” position. To lock the switch in the “of

f” position, push switch to

“off” and pull out the switch key

FIGURE 8

FIGURE 9

FIGURE 7

OPERATION &

MAINTENANCE

WARNING: Do not service, clean, or maintain the tile saw without first turning off the motor and unplugging

the tile saw from its power source. Failure to do so may result in a serious injury to the operator.

FOR THE LONGEST LIFE AND BEST PERFORMANCE:

• Always clean the tile saw after each use.

• Wipe off all exterior surfaces and keep the cutting table clean and free of all debris.

• Always let the blade cut at its own speed. Do not force the material being cut.

• Always check the blade for cracks or signs of damage.

• Always clean the water tray thoroughly after use.

• Always keep water level at the recommended level. Do not overfill or allow the blade to run dry.

• Always store in dry conditions.

• Never attempt to service the internal parts of the motor by yourself for this would void your warranty.

• Keep the ventilation slots clean and unobstructed to prevent overheating of the motor

CONTINUOUS RIM DIAMOND BLADES

• ONLY USE 7” (180MM) CONTINUOUS RIM DIAMOND BLADES HAVING A 5/8” ARBOR WITH THIS TILE SAW.

• Do not use tile saw blades that are larger or smaller than recommended.

• Do not force the material into the blade, let the blade cut at its own speed.

• Inspect blade before every use for cracks or uneven wear. Discard cracked,

chipped or bent blades.

UTTING OPERATIONS

For straight cuts,

once the rip fence is positioned for the desired cut, place

the material flush against the rip fence then push the material towards the

lade. A push block is supplied for this type of operation.

For diagonal cuts, to obtain diagonal cuts, follow the steps for straight cuts

above, in addition the V-groove push block is used. Position the push block

against the rip fence, place one corner of your material into the V-groove of

the push block and you are ready to cut.

For bevel cuts, Loosen the two lock knobs (A) Fig.10 (only one is shown, the

second is located on the backside of the machine) and tilt the table to the

desired angle, you can choose 15

, 30

, or 45

. Retighten the two lock knobs

(A) to secure the cutting table. Install and position the rip fence (B) on the right

side of the table, then place the material face down onto the right side of the

table and you are ready to cut.

FIGURE 10

ORING

YOUR TILE SAW

Before storing your tile saw

, make sure it has been cleaned properly. To protect

the power cord from damage, wrap it around the power cord wrap posts on the

side of the machine as shown in Fig.11.

FIGURE 11

King Canada KC-3004ST User manual

Brand: King Canada

Model: KC-3004ST

Category: Power tools

Type: User manual

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King Canada KC-3004ST User manual

King Canada KC-3004ST User manual

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