Stoelting SU444 I2 Owner's/Operator's Manual

Brand: Stoelting

Model: SU444 I2

Type: Owner's/Operator's Manual

This manual is also suitable for

U431 I2

Model U431 I2

OPERATORS MANUAL

Manual No. 513660 Rev.3

This manual provides basic information about the machine. Instructions and suggestions are

given covering its operation and care.

The illustrations and speciﬁ cations are not binding in detail. We reserve the right to make

changes to the machine without notice, and without incurring any obligation to modify or pro-

vide new parts for machines built prior to date of change.

DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this

manual are read completely and are thoroughly understood. If problems develop or questions

arise in connection with installation, operation, or servicing of the machine, contact the com-

pany at the following location:

STOELTING Ph: 800-558-5807

502 Hwy. 67

Kiel, WI 53042 Fax: 920-894-7029

Owner’s Manual

For U431 I2 Series

Combination Soft Serve/Shake

Pressure Machine

Safety Alert Symbol:

This symbol Indicates danger, warning or caution. At-

tention is required in order to avoid serious personal

injury. The message that follows the symbol contains

important information about safety.

Signal Word:

Signal words are distinctive words used throughout

this manual that alert the reader to the existence and

relative degree of a hazard.

CAUTION

The signal word “CAUTION” indicates a potentially

hazardous situation, which, if not avoided, may result

in minor or moderate injury and equipment/property

damage.

A Few Words About Safety

Safety Information

Read and understand the entire manual before

operating or maintaining Stoelting equipment.

This Manual provides the operator with information

for the safe operation and maintenance of Stoelt-

ing equipment. There are hazards associated with

the operation of this machine. For this reason safety

is emphasized throughout the manual. To highlight

speciﬁ c safety information, the following safety deﬁ ni-

tions are provided to assist the reader.

The purpose of safety symbols is to attract your at-

tention to possible dangers. The safety symbols, and

their explanations, deserve your careful attention

and understanding. The safety warnings do not by

themselves eliminate any danger. The instructions

or warnings they give are not substitutes for proper

accident prevention measures.

If you need to replace a part, use genuine Stoelting

parts with the correct part number or an equivalent

part. We strongly recommend that you do not use

replacement parts of inferior quality.

WARNING

The signal word “WARNING” indicates a potentially

hazardous situation, which, if not avoided, may result

in death or serious injury and equipment/property

damage.

CAUTION

The signal word “CAUTION” not preceded by the

safety alert symbol indicates a potentially hazardous

situation, which, if not avoided, may result in equip-

ment/property damage.

NOTICE

The signal word “NOTICE” indicates information or

procedures that relate directly or indirectly to the

safety or personnel or equipment/property.

Section Description Page

1 Description and Speciﬁ cations

1.1 Description ..................................................................................................1

1.2 Speciﬁ cations .............................................................................................2

2 Installation Instructions

2.1 Safety Precautions .....................................................................................3

2.2 Shipment and Transit ..................................................................................3

2.3 Machine Installation ....................................................................................3

2.4 Installing Wiring ..........................................................................................3

2.5 Mix Pump ....................................................................................................4

A. Mix Pump Hose Installation..................................................................................4

B. Mix Pickup Hose Installation ................................................................................4

C. Mix Low Level Indicator Adjustment .....................................................................6

2.6 IntelliTec2™ Setup ......................................................................................6

3 Initial Set-Up and Operation

3.1 Operator’s Safety Precautions ...................................................................9

3.2 Operating Controls and Indicators ..............................................................9

3.3 Disassembly of Parts ..................................................................................10

3.4 Cleaning Disassembled Parts ....................................................................11

A. Remove Front Door ..............................................................................................11

B. Remove Auger .....................................................................................................11

3.5 Sanitizing Parts ...........................................................................................11

3.6 Cleaning the Machine .................................................................................11

3.7 Assembling the Machine ............................................................................12

3.8 Sanitizing ....................................................................................................13

3.9 Freeze Down and Operation ......................................................................13

3.10 Mix Information ...........................................................................................14

3.11 Operation of Mix Pump ...............................................................................14

3.12 Mix Pump Cleaning ....................................................................................15

TABLE OF

CONTENTS

Section Description Page

4 Maintenance and Adjustments

4.1 Overrun Adjustment ....................................................................................17

4.2 Mix Pump Hose Reposition ........................................................................17

4.3 Mix Pump Hose Replacement ....................................................................18

4.4 Fine Consistency Adjustment .....................................................................19

4.5 Drive Belt Tension Adjustment ....................................................................19

4.6 Condenser Cleaning (Air-Cooled Machines) ..............................................19

4.7 Preventative Maintenance ..........................................................................19

4.8 Extended Storage .......................................................................................19

5 Troubleshooting

5.1 Error Codes ................................................................................................21

5.2 Troubleshooting - Error Codes ...................................................................21

5.3 Troubleshooting - Machine .........................................................................23

5.4 Troubleshooting - Mix Pump .......................................................................24

6 Replacement Parts

6.1 Brushes, Decals and Lubrication ................................................................27

6.2 Trays ...........................................................................................................27

6.3 Auger Shaft and Front Door Parts ..............................................................28

6.4 Cab Tubing .................................................................................................29

Owner’s Manual #513660 1 U431 I2 Model Machines

1.1 DESCRIPTION

The Stoelting U431 I2 ﬂ oor model machine is pressure

fed. It is equipped with fully automatic controls to provide

a uniform product.

This manual is designed to assist qualiﬁ ed service per-

sonnel and operators with installation, operation and

maintenance of the U431 I2.

SECTION 1

DESCRIPTION AND SPECIFICATIONS

Figure 1-2 Dimensions

Figure 1-1 Model U431 I2 Machine

Owner’s Manual #513660 2 U431 I2 Model Machines

1.2 SPECIFICATIONS

U431-I2 Water Cooled U431-I2 Air Cooled

Dimensions Machine with crate Machine with crate

width 26-3/4’’ (67,9 cm) 34’’ (86,4 cm) 26-3/4’’ (67,9 cm) 34’’ (86,4 cm)

height 67-1/2’’ (171,5 cm) 78’’ (198,1 cm) 68-3/4’’ (174,6 cm) 78’’ (198,1 cm)

depth 39-1/2’’ (100,3 cm) 48’’ (121,9 cm) 39-1/2’’ (100,3 cm) 48’’ (121,9 cm)

Weight 760 lbs (344,7 kg) 930 lbs (421,8 kg) 785 lbs (356,0 kg) 952 lbs (431,8 kg)

Electrical 1 PH 3 PH 1 PH 3 PH

left right left right left right left right

circuit ampacity

(per barrel)

32A 32A 20A 20A 32A 32A 20A 20A

overcurrent protection

device (per barrel)

50A 50A 30A 30A 50A 50A 30A 30A

The machine requires one dedicated electrical circuit per barrel.

International Option

1 Phase, 220-240 VAC, 50Hz or

3 Phase, 380-415 VAC, 50Hz

Compressor

Two - 19,000 Btu/hr

Cabinet - 1,300 Btu/hr Compressor (R-134a)

Drive Motor Two - 2 hp

Cooling

Water cooled units require 1/2” N.P.T.

water and drain ﬁ ttings. Maximum

water pressure of 130 psi. Minimum

water ﬂ ow rate of 3 GPM per barrel.

Ideal EWT of 50°-70°F. The machine

requires 6” (15,2 cm) air space on

all sides for the cabinet refrigeration

system.

Air cooled units require 6” (15,2 cm) air

space on all sides and open at the top.

Hopper Volume Two - 8 gallon (30,28 liters)

Owner’s Manual #513660 3 U431 I2 Model Machines

SECTION 2

INSTALLATION INSTRUCTIONS

2.1 SAFETY PRECAUTIONS

Do not attempt to operate the machine until the safety

precautions and operating instructions in this manual are

read completely and are thoroughly understood.

Take notice of all warning labels on the machine. The la-

bels have been put there to help maintain a safe working

environment. The labels have been designed to withstand

washing and cleaning. All labels must remain legible for

the life of the machine. Labels should be checked periodi-

cally to be sure they can be recognized as warning labels.

If danger, warning or caution labels are needed, indicate

the part number, type of label, location of label, and quantity

required along with your address and mail to:

STOELTING

ATTENTION: Customer Service

502 Hwy. 67

Kiel, Wisconsin 53042

2.2 SHIPMENT AND TRANSIT

The machine has been assembled, operated and inspected

at the factory. Upon arrival at the ﬁ nal destination, the

entire machine must be checked for any damage which

may have occurred during transit.

With the method of packaging used, the machine should

arrive in excellent condition. THE CARRIER IS RESPON-

SIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER

VISIBLE OR CONCEALED. Do not pay the freight bill

until the machine has been checked for damage. Have

the carrier note any visible damage on the freight bill. If

concealed damage and/or shortage is found later, advise

the carrier within 10 days and request inspection. The

customer must place a claim for damages and/or short-

ages in shipment with the carrier. Stoelting, Inc. cannot

make any claims against the carrier.

2.3 MACHINE INSTALLATION

WARNING

Installation must be completed by a qualiﬁ ed

electrician/refrigeration specialist.

Incorrect installation may cause personal injury,

severe damage to the machine and will void fac-

tory warranty.

Installation of the machine involves moving the machine

close to its permanent location, removing all crating, set-

ting in place, assembling parts, and cleaning.

PRIOR TO INSTALLATION

A. Locate a copy of the service contact ﬁ le (info.txt).

B. Modify the info.txt ﬁ le with information from the

service company using the instructions in the ﬁ le.

C. Put the service contact ﬁ le onto the root level of

a USB ﬂ ash drive (do not put the ﬁ les into any

folder).

INSTALLATION

A. Uncrate the machine.

B. Install the four casters. Turn the threaded end

into the machine until no threads are showing. To

level, turn out casters no more than 1/4” maximum,

then tighten all jam nuts.

C. The machine must be placed in a solid level

position.

NOTE

Accurate leveling is necessary for correct drainage

of freezing cylinder and to insure correct overrun.

D. Machines with air cooled condensers require a

minimum of 6” (15,2cm) space on all sides and

back for proper circulation.

NOTE

In order for the condenser fan motor to work the

left side needs to be connected to a power source.

E. In air-cooled machines, use a voltmeter to measure

incoming voltage. If the supply voltage is 215 or

less, remove the right side panel and move the

voltage selector toggle switch to the 208V position.

NOTE

Supply voltage must be checked to make sure the

fan motor operates properly.

F. Machines that have a water cooled condenser

require 1/2” NPT supply and drain ﬁ ttings.

2.4 INSTALLING WIRING

A. Refer to the nameplate on the side panel of the

machine for speciﬁ c electrical requirements. Make

sure the power source in the building matches

the nameplate requirements. Bring the wires into

the junction boxes through the access holes in

the bottom rear of the freezer.

NOTE

Three phase freezers in areas of unbalanced elec-

trical loads require special attention when connect-

ing input electrical power. The unbalanced leg of

power (called wild or high) must be connected to

L2 in the junction box.

Owner’s Manual #513660 4 U431 I2 Model Machines

B. Remove the back panel and the junction box

cover located at the bottom of the machine.

C. Install permanent wiring according to local code.

D. Check the auger shaft rotation by pressing the

Main Power On/Off button and pressing the On/Off

Left or On/Off Right button. The Motor Calibration

screen will be displayed.

E. Move the cursor over the Left side and press the

SEL button then move the cursor over the Right

side and press the SEL button.

F. Auger shaft rotation is clockwise as viewed through

the clear front door.

G. Press the left arrow button to stop the augers

after checking the rotation.

NOTE

Press the left arrow button to exit the calibration

before the 5 minute timer expires. Motor calibration

will be completed in Section 2.6 and must be done

with sanitizer in the freezing cylinders.

2.5 MIX PUMP

A. MIX PUMP HOSE INSTALLATION

Follow the steps below to install the mix pump hose in

the cabinet part of the machine.

1. Turn the mix pump on by pressing the Pump On/

Off button on the touchpad.

2. Feed one end of the mix pump hose into the

entering or pickup hose side (left) of black cover

(Fig 2-2).

NOTE

Feed the tube into the clamp so the natural curve of

the tube is towards the outside of the black cover.

This prevents the hose from looping around the

black cover twice.

3. Gently push the hose into the black cover until it

begins to feed.

4. Allow the hose to feed itself through the pump

until about 6” (15cm) remains on the entering

side.

5. Turn the pump off.

6. Connect the mix pump hose to the elbow ﬁ tting

(located on the left side of the mix line manifold)

using a small hose clamp. Be careful not to twist

the mix hose.

7. Turn the pump on.

8. Allow the remaining 6” (15cm) of tubing to feed

through pump until the hose adapter prevents

further feeding.

9. Turn the pump off.

CAUTION

Risk of Product Damage

Air/Mix Tee must remain below the black cover

clamp. If the Tee is above the pump, mix may drain

into the air compressor resulting in pump damage.

Figure 2-2 Mix Hose Installation

6” (15cm)

Owner’s Manual #513660 5 U431 I2 Model Machines

10. Connect the free end of the mix pump hose to

the 3-way Tee (Fig. 2-3). When all connections

are complete, the 3-way Tee must be lower than

the black pump housing.

B. MIX PICKUP HOSE INSTALLATION

The machine may be connected to the standard mix

container or up to three prepacked mix bags. Follow the

instructions below that match your conﬁ guration.

Standard Connection:

1. Place the mix pickup assembly through the hole

in the cover and install the retaining clip.

2. Connect a 24” (61cm) length of 3/8” (9,5mm)

ID plastic food grade tubing to the mix pickup

assembly and secure with a hose clamp.

3. Connect the elbow ﬁ tting to the free end of the

tubing. Connect the opposite end of the elbow

to 1/4” ID tan tubing on the left side of the pump

head. Secure with hose clamps (Fig. 2-3).

When Using Bag Connection System (BCS) with Three

Bags (optional kit #2183987):

The position of the three bags in the mix container is

important. The bag that is connected nearest the outlet

of the manifold will drain last and should be placed at

the back of the mix container. The mix low level indicator

relies on proper bag placement.

1. Connect 3/8” (9,5mm) ID plastic food grade tubing

to a bag adapter. Secure with hose clamps.

2. Slide the hose clip over free end of 3/8” (9,5mm)

ID plastic food grade tubing. Attach the free end

of the tubing to a manifold adapter. Secure with

a large hose clamp or equivalent.

3. Push the manifold adapter with spring and valve

into the left port (nearest the manifold outlet) of

the mix inlet manifold and secure with a retaining

clip. (Fig. 2-4).

4. Repeat steps 1 to 3 for the middle port and for

the right port of the mix inlet manifold.

5. Place three mix bags into the mix container.

6. Connect the bag adapter attached to the left side

of the manifold (closest to the mix outlet) to the

mix bag in the back of the mix container.

7. Connect the bag adapter attached to the middle

of the manifold to the mix bag in the middle of

the mix container.

8. Connect the bag adapter attached to the right

side of the manifold (farthest from the mix outlet)

to the mix bag in the front of the mix container.

Figure 2-3 Mix Pump Connections for Standard Mix Container

Owner’s Manual #513660 6 U431 I2 Model Machines

When Using Bag Connection System (BCS) with One

or Two Bags (optional kit #2183987):

When connecting one or two bags, the manifold adapt-

ers must be installed closest to the manifold outlet and

the manifold plug(s) must be placed farthest from the

manifold outlet.

1. Connect 3/8” (9,5mm) ID plastic food grade tubing

to a bag adapter. Secure with hose clamps.

2. Slide the hose clip over the free end of the tubing.

Attach the free end of the tubing to a manifold

adapter. Secure with a large hose clamp.

3. Push the manifold adapter with spring and valve

into the left port (nearest the manifold outlet) of

the mix inlet manifold and secure with retaining

clip. (See Figure 2-4).

4. If using two mix bags, repeat steps 1 to 3 for the

middle port.

5. Install a manifold plug into each empty inlet and

secure with a retaining clip.

6. Place the mix bag(s) into

the mix container.

7. Connect the bag adapter

attached to the left side

of the manifold (closest

to the mix outlet) to the

mix bag in the back of

the mix container.

Figure 2-4 Bag Connection System (Optional)

Bag Adapter

Manifold

Adapter

Retaining

Clip

Mix Inlet

Manifold

Plug

2.6 INTELLITEC2™ SETUP

A. Disassemble, clean, lubricate and assemble the

machine following the steps in Section 3.

B. Fill the mix containers in the cabinet with sanitizer.

C. Connect power to the machine and press the

Main Power On/Off button.

NOTE

The Current Status screen should show “Calibra-

tion Required” for both cylinders. If it does not, go

to the Unit Calibration option in the Utilities menu

to complete the calibration.

D. Press the Pump On/Off button when the Current

Status screen is displayed.

Owner’s Manual #513660 7 U431 I2 Model Machines

MOTOR CALIBRATION

Before starting the motor calibration, be sure there is

sanitizer in the freezing cylinder.

A. Press the On/Off Left or On/Off Right button. The

Motor Calibration screen will be displayed.

B. Move the cursor over the Left side and press the

SEL button then move the cursor over the Right

side and press the SEL button.

NOTE

The motor calibration can be done for both sides

simultaneously.

C. After the calibration is complete, press the left

arrow button.

D. Drain the machine of sanitizer.

E. Press the Pump On/Off button.

SETTING CONTACT INFORMATION

A. Plug your USB ﬂ ash drive into the control if it is

not already plugged in.

B. From the Current Status screen, press the left

arrow button to access the passcode selection

screen. Press the right arrow, SET, and then the

SEL button.

C. After the password is accepted, use the arrows to

move the cursor to the Modify Settings option and

press the SEL button. Then move the cursor to

the User Preferences and press the SEL button.

D. On the User Preferences screen move the cursor

to the Contact Information USB Update and press

the SEL button.

E. The screen will change and show “File Found” for

a quick second while it updates the information.

F. After updating the contact information, the screen

will show the Service Contact Information page.

G. Press the left arrow button to go back to the Current

Status screen and remove the USB ﬂ ash drive.

SETTING TIME AND DATE

A. Press the right arrow button.

B. Move the cursor to the Modify Settings option

and press the SEL button. Then move the cursor

to the Time and Date option and press the SEL

button and adjust the settings as required.

1. Press the SEL button to enter the Modify

Time and Date screen.

2. Move the cursor to the setting that needs

to be changed and press the SET button.

3. Use the arrow buttons to change the

setting and press the SET button to save the

change.

C. Press the left arrow button until the Current Status

screen is displayed.

Figure 2-5

Figure 2-6

Figure 2-7

Figure 2-8

Figure 2-9

Owner’s Manual #513660 8 U431 I2 Model Machines

SETTING CONSISTENCY

A. Fill the mix container with liquid mix.

B. Press the Pump On/Off button. Prime the freezing

cylinder. After the pump button is pressed, mix will

partially ﬁ ll the freezing cylinder and the pump will

cycle off. After the pump turns off, press the air

bleed valve on the front door to prime the freezing

cylinder. Release the valve and pull outwards.

Make sure the mix level in the freezing cylinder

is above the hub on the auger shaft.

C. Press the Push to Freeze button and let the

machine cycle 4-5 times.

D. Draw product from the barrel immediately after

the compressor cycles off after the ﬁ fth time and

test the product for consistency and temperature.

E. Adjust the product consistency by increasing or

decreasing the Consist Offset settings. These

settings are under the Modify Settings Basic

Settings menu

F. If the machine short cycles (short on/off

compressor run times), change the settings as

follows:

1. If the product is too soft, increase the

CutIn Consist Offset.

2. If the product is too ﬁ rm, decrease the

CutIn Consist Offset.

F. After the consistency is set, press the left arrow

button once so that the Modify Operating Settings

screen is displayed.

SETTING SERVE TIME AND OVERRUN DETAILS

A. Go to the Advanced Settings (2 of 3) screen and

scroll down to the Time to Dispense 16 oz option.

B. Time how long it takes to dispense 16 oz of product

into a cup and change the value in the control.

C. Measure to overrun of the product and change

the value in the control. To measure overrun, do

the following:

1. Zero a scale with an 8 - 16 oz cup.

2. Fill the cup with liquid mix and weigh it.

Make sure the mix is ﬁ lled to the rim.

3. Fill the cup with frozen product.

4. Scrape the top of the cup with a straight

edge.

5. Weigh the ﬁ lled cup.

6. Calculate the overrun using the following

equation:

D. Change the value in the control.

E. Press the left arrow button until the Current Status

screen is displayed.

SETTING DISCHARGE PRESSURE ON WATER

COOLED MACHINES

A. Water cooled machines require the water

condenser valves to be adjusted to maintain a

235-240 psig discharge pressure.

When adjusting the discharge pressure the

machine must be under a full load with both

cylinders running.

Owner’s Manual #513660 9 U431 I2 Model Machines

3.2 OPERATING CONTROLS AND INDICATORS

Before operating the machine, it is required that the op-

erator know the function of each operating control. Refer

to Figure 3-1 for the location of the operating controls on

the machine. For the information regarding error codes

displayed on the control panel, refer to the troubleshooting

section of this manual.

SECTION 3

INITIAL SET-UP AND OPERATION

3.1 OPERATOR’S SAFETY PRECAUTIONS

SAFE OPERATION IS NO ACCIDENT; observe these

rules:

A. Know the machine. Read and understand the

Operating Instructions.

B. Notice all warning labels on the machine.

C. Wear proper clothing. Avoid loose ﬁ tting garments,

and remove watches, rings or jewelry that could

cause a serious accident.

D. Maintain a clean work area. Avoid accidents by

cleaning up the area and keeping it clean.

E. Stay alert at all times. Know which switch, push

button or control you are about to use and what

effect it is going to have.

F. Disconnect power for maintenance. Never

attempt to repair or perform maintenance on the

machine until the main electrical power has been

disconnected.

G. Do not operate under unsafe operating conditions.

Never operate the machine if unusual or excessive

noise or vibration occurs.

Figure 3-1 U431 I2 Machine Controls

IntelliTec2™ Control

(See Figure 3-2)

Dispense

Rate Adjuster

WARNING

High voltage will shock, burn or cause death. Make

sure the display shows the freezing cylinders and

pump are off. If they are not, press the On/Off button

and Pump button to turn them off prior to disas-

sembling for cleaning or servicing. Do not operate

machine with panels removed.

Owner’s Manual #513660 10 U431 I2 Model Machines

A. INTELLITEC2™ TOUCHPAD

Main Power On/Off

The Main Power button is used to supply power to the

IntelliTec2™ control, the freezing cylinder circuits and

the storage refrigeration system. When the machine is

ﬁ rst plugged in, the control defaults to the On status with

power to the cabinet only. If the Main Power On/Off button

is pressed when the machine is on, the machine will turn

off and a status message will be displayed on the screen.

Help

Pressing the Help button will display help information

dependant on the cursor’s location. Pressing the Help

button again will exit the help screen.

Selection Button (SEL)

The SEL button is used by service technicians to select

menu options.

Set Button (SET)

The SET button is used by service technicians to save

changes when modifying control settings.

On/Off Button

Power to the freezing cylinders can then be controlled

with the On/Off Left and On/Off Right buttons.

Push to Freeze Button

Pressing the PUSH TO FREEZE button initiates “Serve

Mode”.

Clean Button

The CLEAN button initiates “Clean Mode”.

Pump Button

The PUMP On/Off buttons control power to the pump.

NOTE

If the setting for the pump is automatic, the Pump

On/Off buttons will not operate the pump and the

display will show the pumps set to automatic.

Arrow Buttons ()

The arrow buttons are used by service technicians to

navigate through the control readings and settings.

B. SPIGOT SWITCH

The spigot switch is mounted to the spigot cam assembly

behind the header panel. When the spigot is opened to

dispense product, the spigot switch opens and the “Serve

Mode” begins.

C. DISPENSE RATE ADJUSTOR

The dispense rate adjustor is located under the header

panel, to the immediate right of the spigot handles. Turning

the knob counterclockwise will decrease the dispense rate.

3.3 DISASSEMBLY OF PARTS

Before using the machine for the ﬁ rst time, complete

machine disassembly, cleaning and sanitizing proce-

dures need to be followed. Routine cleaning intervals

and procedures must comply with the local and state

health codes. Inspection for worn or broken parts should

be made at every disassembly of the machine. All worn

or broken parts should be replaced to ensure safety to

both the operator and the customer and to maintain good

machine performance and a quality product. Check the

wear line on the auger ﬂ ights on a regular basis (Fig.

3-3) and replace as needed. Frequency of cleaning must

comply with the local health regulations.

To disassemble the machine, refer to the following steps:

A. REMOVE FRONT DOOR

1. Remove the knobs on the front door and remove

the door by pulling it off the studs.

2. Remove the air bleed valve by unscrewing the

knob while holding the valve stem from behind.

Remove the compression spring and push the

air bleed valve through the rear of the front door.

Figure 3-2 IntelliTec2™ Control

Wear Line

Figure 3-3 Auger Flight Wear

Owner’s Manual #513660 11 U431 I2 Model Machines

3. Remove the spigots through the bottom of the

front door.

4. Remove all o-rings from parts by ﬁ rst wiping off

the lubrication using a clean towel. Then squeeze

the o-ring upward to form a loop (Fig. 3-4). Roll

the o-ring out of the groove.

CAUTION

Do not use any type of sharp object to remove the

o-rings.

B. REMOVE AUGER

1. Remove the front auger support and bushing.

2. Remove the auger assembly from the machine.

Pull the auger out of the machine barrel slowly.

As the auger is being pulled out, carefully remove

each of the plastic ﬂ ights with springs.

3. Keep the rear of the auger tipped up once it is

clear of the freezing cylinder to prevent the rear

seal assembly from dropping.

4. Wipe the spline lubricant off of the hex end of the

auger with a paper towel. Remove the rear seal

assembly (Fig. 3-5).

5. Unscrew the springs from the auger ﬂ ights.

3.4 CLEANING DISASSEMBLED PARTS

Disassembled parts require complete cleaning, sanitiz-

ing and air drying before assembling. Local and state

health codes will dictate the procedure required. Some

state health codes require a four sink process (pre-wash,

wash, rinse, sanitize, air dry), while others require a three

sink process (without the pre-wash step). The following

procedures are a general guideline only. Consult your

local and state health codes for the procedures required

in your location.

A. Disassemble all parts.

B. Place all front door and auger parts in clean 90° to

110°F (32°C to 43°C) water and wash thoroughly

(four sink procedure only).

C. Place all parts in 90° to 110°F (32°C to 43°C) mild

detergent water and wash thoroughly.

D. Rinse all parts with clean 90° to 110°F (32°C to

43°C) water.

E. Sanitize all machine parts following procedures

outlined below.

3.5 SANITIZING PARTS

A. Use a sanitizer, mixed according to manufacturer’s

instructions, to provide a 100 parts per million

strength solution. Mix sanitizer in quantities of

no less than 2 gallons of 90° to 110°F (32°C to

43°C) water. Any sanitizer must be used only in

accordance with the manufacturer’s instructions.

B. Place all parts in the sanitizing solution for 5

minutes, then remove and let air dry completely

before assembling in machine.

3.6 CLEANING THE MACHINE

The exterior should be kept clean at all times to preserve

the luster of the stainless steel. A high grade of stainless

steel has been used on the machine to ease cleanup. To

remove spilled or dried mix, wash the exterior with 90° to

110°F (32°C to 43°C) soapy water and wipe dry.

Do not use highly abrasive materials, as they will mar the

ﬁ nish. A mild alkaline cleaner is recommended. Use a soft

cloth or sponge to apply the cleaner. For best results, wipe

with the grain of the steel.

A. Clean the rear seal surfaces on the inside of the

freezing cylinders.

B. Using sanitizing solution and the large barrel

brush provided, sanitize the freezing cylinders by

dipping the brush in the sanitizing solution and

brushing the inside of the freezing cylinders.

C. Remove the drip trays from the front panel. Clean

and replace the drip trays.

Figure 3-4 Removing O-Ring

Figure 3-5 Rear Seal Assembly

Owner’s Manual #513660 12 U431 I2 Model Machines

H. Apply a thin layer of sanitary lubricant to the inside

and outside of the auger support bushing. Install

the bushing onto the auger support and install the

auger support into the front of the auger. Rotate

the auger support so that one leg of the support

points straight up.

I. Assemble the air bleed valve o-ring onto the air

bleed valve. Position the o-ring into the groove

close to the wide part. Apply a thin ﬁ lm of sanitary

lubricant to the o-ring.

J. Insert the air bleed valve into the back of the front

door. Install the compression spring onto the air

bleed valve then screw the knob on ﬁ nger tight.

K. Apply a thin layer of sanitary lubricant to the o-rings

on the spigot bodies and install the spigot bodies

through the bottom of the front door.

L. Fit the front door o-ring into the groove on the

rear of the front door.

M. Place the front door assembly on the mounting

studs and the push front door against the machine

carefully.

N. Secure the front door to the machine by placing

the knobs on the studs and tightening until ﬁ nger

tight. Do not overtighten. Proper o-ring seal can

be observed through the transparent front door.

3.8 SANITIZING

Sanitizing must be done after the machine is clean and

just before the machine is ﬁ lled with mix. Sanitizing the

night before is not effective. However, you should always

clean the machine and parts after using it.

NOTE

The United States Department of Agriculture and

the Food and Drug Administration require that all

cleaning and sanitizing solutions used with food

processing equipment be certiﬁ ed for this use.

3.7 ASSEMBLING THE MACHINE

To assemble the machine parts, refer to the following steps:

NOTICE

Petrol-Gel sanitary lubricant or equivalent must be

used when lubrication of machine parts is speciﬁ ed.

NOTICE

The United States Department of Agriculture and

the Food and Drug Administration require that lubri-

cants used on food processing equipment be certi-

ﬁ ed for this use. Use lubricants only in accordance

with the manufacturer’s instructions.

A. Assemble all o-rings onto parts dry, without

lubrication. Then apply a thin ﬁ lm of sanitary

lubricant to exposed surfaces of the o-rings.

B. Install the rear seal o-ring. Lubricate the outside

of the rear seal o-ring with sanitary lubricant.

C. Install the stainless steel rear seal adapter into

the rear seal dry (without lubricant). Lubricate

the inside surface of the rear seal adapter and

install it onto the auger shaft. DO NOT lubricate

the outside of the rear auger seal (Fig. 3-6).

D. Lubricate the hex drive end of the auger with a

small amount of spline lubricant. A small container

of lubricant is shipped with the machine.

E. Screw the springs onto the studs in the plastic

ﬂ ights. The springs must be screwed into the

ﬂ ights completely to provide proper compression.

F. Install the two plastic ﬂ ights onto the rear of the

auger and insert it part way into the freezing

cylinder.

G. Install the remaining plastic ﬂ ights, push the auger

into the freezing cylinder and rotate slowly until

the auger engages the drive shaft.

Figure 3-6 Rear Seal Assembly

Spline

Lubricant

Petrol-Gel

Figure 3-7 Front Door

Owner’s Manual #513660 13 U431 I2 Model Machines

E. Press the CLEAN button to start the auger rotating.

F. Check for leaks when the freezing cylinder is ﬁ rst

pressurized with sanitizing solution.

1. Check for leaks at the front door seals.

2. Check the drain tray located in the front panel

for leaks coming from the rear of the rear auger

seal.

3. Check the inside of the cab unit for leaks at

the hose connections.

G. Use a sanitized soft bristle brush dipped in

sanitizing solution to clean the mix container.

H. After ﬁ ve minutes, open the spigot to drain the

sanitizing solution.

I. When the solution has drained, press the Pump

and Clean buttons to stop the pump and auger.

Allow the freezing cylinder to drain completely.

The machine is now sanitized and ready for adding mix.

3.9 FREEZE DOWN AND OPERATION

Refer to the following procedures to operate both freez-

ing cylinders.

A. Sanitize immediately before use.

B. Make sure the display shows the freezing cylinder

is off. If it is not, press the On/Off Left or On/Off

Right button to turn it off.

C. Fill the storage containers with at least 3 gallons

of mix.

D. Attach the mix inlet probe to the container and

place the container in the refrigerated cab.

E. Press the Pump button to turn the pump on.

F. Place a container under the spigot and open the

spigot to allow the mix to ﬂ ush out about 8 ounces

(0.23 liters) of sanitizing solution and liquid mix.

Close the spigot.

G. Open the air bleed valve on the front door by

pressing and holding. Hold the valve open until

the mix level in the freezing cylinder is 1/2” from

the air bleed valve.

H. Press the On/Off button for the cylinder.

I. Press the PUSH TO FREEZE button.

When sanitizing the machine, refer to local sanitary regu-

lations for applicable codes and recommended sanitizing

products and procedures. The frequency of sanitizing

must comply with local health regulations. Mix sanitizer

according to manufacturer’s instructions to provide a 100

parts per million strength solution. Mix sanitizer in quanti-

ties of no less than 2 gallons of 90°F to 110°F (32°C to

43°C) water. Allow sanitizer to contact the surfaces to be

sanitized for 5 minutes. Any sanitizer must be used only

in accordance with the manufacturer’s instructions.

CAUTION

Risk of Product Damage

Avoid prolonged contact of sanitizer with machine

parts. Sanitizer may cause corrosion of stainless

steel parts if there is prolonged contact.

A. Prepare 3 gallons of sanitizing solution following

manufacturer’s instructions, and pour it into the

storage container.

B. Make sure the display shows the freezing cylinder

is off. If it is not, press the On/Off Left or On/Off

Right button to turn it off.

NOTE

If the freezing cylinder is not off, the control will

not go into Clean mode. This is to protect from ac-

cidentally going into Clean mode.

C. Press the Pump button to turn the pump ON

and open the air bleed valve on the front door

by pushing the valve in and holding (see Figure

3-8).

D. Let sanitizing solution ﬁ ll the freezing cylinder to

the air bleed valve, then close the valve by pulling

it out to lock in place.

Figure 3-8 Air Bleed Valve

Air Bleed

Valve

Owner’s Manual #513660 14 U431 I2 Model Machines

J. When the product is ready, the display will read

“SERVE”. Open the spigot to dispense product.

NOTE

If the product consistency needs to be adjusted, use

the Technician passcode and go to the Basic Set-

tings menu. Adjust the CutOut Consistency higher

to increase the consistency or lower to decrease

the consistency. Make adjustments in increments

of 5 for best results.

K. The machine dispenses product at a reasonable

draw rate. If the machine is overdrawn, the result

is a soft product or a product that will not dispense

at all. If this occurs, allow the machine to run for

approximately 30 seconds before dispensing more

product. A dispense rate adjustor is located under

the header panel, to the immediate right of the

spigot handle. Turning the knob counterclockwise

will decrease the dispense rate.

L. Do not operate the machine when the MIX LOW

message is displayed. Reﬁ ll the mix container

immediately.

NOTE

After a preset number of freezing cycles in Serve

mode, the control will enter the sleep mode and re-

main there until someone draws product or presses

the PUSH TO FREEZE button. In the sleep mode,

the machine will keep the product below 41°F (5°C).

Sleep mode does not take the place of cleaning

and sanitizing. Federal, State, and local regulatory

agencies determine frequency of cleaning and

sanitizing.

3.10 MIX INFORMATION

Mix can vary considerably from one manufacturer to

another. Differences in the amount of butterfat content

and quantity and quality of other ingredients have a

direct bearing on the ﬁ nished frozen product. A change

in machine performance that cannot be explained by a

technical problem may be related to the mix.

Proper product serving temperature varies from one

manufacturer’s mix to another. Mixes should provide a

satisfactory product in the 20°F to 24°F range. Diet and

low-carb mixes typically freeze to proper consistency at

higher temperatures.

When checking the temperature, stir the thermometer in

the frozen product to get an accurate reading.

Old mix, or mix that has been stored at too high a tempera-

ture, can result in a ﬁ nished product that is unsatisfactory.

To retard bacteria growth in dairy based mixes, the best

storage temperature range is between 33° to 38°F (0.5°

to 3.3° C).

3.11 OPERATION OF MIX PUMP

The mix pumps are operated from the buttons on the

IntelliTec2™ touchpad. When the pump button is pressed

On, the mix pump motor will start pumping mix into the

freezing cylinder. When the set pressure is reached, the

mix pump will shut off automatically.

NOTE

The mix pump motor is equipped with an internal

overload that will “trip”, disabling the pump when

the motor is overloaded. Consult the troubleshoot-

ing section for corrective information. The internal

overload will automatically reset after cooling. If

the condition continues, contact a qualiﬁ ed service

person.

A. Mix Operation: The peristaltic mix pump contains

one continuous mix pump hose. When looking at

the face of the peristaltic mix pump, the left side

of the hose is the mix intake or pickup. The right

side of the hose is the mix discharge. Mix is drawn

up the pickup side of the hose and transferred

through the discharge side to the machine (Fig.

3-9).

B. Air Operation: The air compressor operates

whenever the peristaltic mix pump is running.

Air enters through a check valve on the piston

downstroke. The air is discharged through a

second check valve, on the piston upstroke. The

air and mix join at the tee and then travel to the

machine.

C. The overrun adjustment is preset at the factory.

If an adjustment becomes necessary, refer to

Section 4.

Figure 3-9 Mix Pump Hose Routing

Air Line

Mix

Intake

Mix

Discharge

3-way

Tee

Air/mix to

Freezing

Cylinder

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Stoelting SU444 I2 Owner's/Operator's Manual

Brand: Stoelting

Model: SU444 I2

Type: Owner's/Operator's Manual

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U431 I2

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