Omega Engineering FPU5-MT-110 User manual

Brand: Omega Engineering

Model: FPU5-MT-110

Type: User manual

This manual is also suitable for

www.omega.com

e-mail: [email protected]

User’s Guide

FPU5-MT-110, F P U5-MT-220

OMEGAFLEX

Peristaltic Pump Motor

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MADE IN

Servicing North America:

USA: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford CT 06907-0047

TEL: (203) 359-1660 FAX: (203) 359-7700

e-mail: [email protected]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1

TEL: (514) 856-6928 FAX: (514) 856-6886

e-mail: [email protected]

For immediate technical or application assistance:

USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

Customer Service: 1-800-622-2378 / 1-800-622-BEST

Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA

Mexico: En Espan˜ol: (001) 203-359-7803 e-mail: [email protected]

FAX: (001) 203-359-7807 [email protected]

Servicing Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

TEL: +31 (0)20 3472121 FAX: +31 (0)20 6434643

Toll Free in Benelux: 0800 0993344

e-mail: [email protected]

Czech Republic: Rudé armády 1868, 733 01 Karviná 8

TEL: +420 (0)59 6311899 FAX: +420 (0)59 6311114

Toll Free: 0800-1-66342 e-mail: [email protected]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

TEL: +33 (0)1 61 37 29 00 FAX: +33 (0)1 30 57 54 27

Toll Free in France: 0800 466 342

e-mail: [email protected]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29

Toll Free in Germany: 0800 639 7678

e-mail: [email protected]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom

TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622

Toll Free in United Kingdom: 0800-488-488

e-mail: [email protected]

OMEGAnet

Online Service Internet e-mail

www.omega.com [email protected]

It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that

apply. OMEGA is constantly pursuing certification of its products to the European New Approach

Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts

no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

Remove the Packing List and verify that you have received all equipment, including the

following (quantities in parentheses):

FPU5-MT-110 or FPU5-MT-220 Peristaltic Pump Motor (1)

Power Cord (1)

Spare Fuse (1)

Peristaltic Pump Quick Start Manual (Manual Number MQS2219) (1)

Peristaltic Pump Motor Quick Start Manual (Manual Number MQS2299) (1)

Operator’s Manual (1)

If you have any questions about the shipment, please call the Customer Service Department.

When you receive the shipment, inspect the container and equipment for signs of damage.

Note any evidence of rough handling in transit. Immediately report any damage to the

shipping agent.

The carrier will not honor damage claims unless all shipping material is saved

for inspection. After examining and removing contents, save packing material

and carton in the event reshipment is necessary.

Unpacking Instructions

From the Technical Library of ___________________________________________________________

NOTE

Page

Unpacking Instructions ............................................................................ i

Chapter 1 Introduction ....................................................................... 1-1

1.1 Description .................................................................................... 1-1

1.2 Features .......................................................................................... 1-1

Chapter 2 Parts of the Pump Motor ................................................... 2-1

2.1 Front View ..................................................................................... 2-1

2.2 Left Side View ............................................................................... 2-2

2.3 Right Side View ............................................................................. 2-3

2.4 Membrane Keypad and Display ................................................ 2-4

2.5 Rear View........................................................................................ 2-6

Chapter 3 Getting Started .................................................................. 3-1

3.1 Attaching the Pump ..................................................................... 3-1

3.1.1 Introduction ................................................................................... 3-1

3.1.2 Attaching a Single Pump Directly to the Motor ....................... 3-2

3.1.3 Stacking Two Pumps on One Side of the Motor ...................... 3-3

3.2 Selecting Tubing ............................................................................ 3-4

3.3 Tubing Life ..................................................................................... 3-4

3.4 Loading the Tubing ...................................................................... 3-4

Chapter 4 Turning on the Power ........................................................ 4-1

4.1 Introduction to the Two Display Modes ................................... 4-1

4.2 Using the ON/OFF Switch .......................................................... 4-1

4.3 The STOPPED Display Mode ..................................................... 4-1

4.4 The RUNNING Display Mode ................................................... 4-2

Chapter 5 Operating the Pump Motor in the STOPPED Display Mode .. 5-1

5.1 Displaying Pump Messages in Five Different Languages ...... 5-1

5.2 Defining the Direction of Pumping ............................................ 5-3

5.3 Selecting the Tubing Inner Diameter ......................................... 5-4

5.4 Priming the Tubing ....................................................................... 5-6

5.5 Calibrating the Tubing ................................................................. 5-6

5.6 Measuring the Temperature of a Fluid ...................................... 5-9

5.7 Preparing for Pumping in a Specific Mode ............................... 5-9

Chapter 6 Operating the Pump Motor in the RUNNING Display Mode . 6-1

6.1 The RPM Mode ............................................................................. 6-1

6.1.1 Pumping in the RPM Mode ........................................................ 6-1

6.2 The FLOW RATE Mode ............................................................... 6-5

6.2.1 Pumping in the FLOW RATE Mode .......................................... 6-5

6.3 The TIME Mode .......................................................................... 6-11

6.3.1 Pumping in the TIME Mode ..................................................... 6-11

6.4 The TOTAL VOLUME Mode .................................................... 6-16

6.4.1 Pumping in the Total Volume Mode ........................................ 6-17

6.5 Preventing Tubing from Moving During Pump Operation . 6-21

Peristaltic Pump Motor

TABLE OF

CONTENTS

Peristaltic Pump Motor

iii

TABLE OF

CONTENTS

Page

6.6 Other Pumping Options ........................................................... 6-21

6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21

6.6.2 Auxiliary In (Remote Start/Stop) ............................................. 6-22

Chapter 7 Troubleshooting Guide ....................................................... 7-1

7.1 Display Error Messages ............................................................... 7-1

7.2 Other Pumping Problems ............................................................ 7-8

Chapter 8 Technical Details ................................................................ 8-1

8.1 Theory of Operation ..................................................................... 8-1

8.2 Design Considerations ................................................................. 8-1

8.3 Design Solution ............................................................................. 8-1

8.4 Maintenance .................................................................................. 8-1

Chapter 9 Specifications .................................................................... 9-1

Chapter 10 Spare Parts and Accessories .......................................... 10-1

This equipment has been tested and found to comply with the

limits for a Class A digital device, pursuant to part 15 of the FCC

Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can

radiate radio frequency energy and, if not installed and used in

accordance with the Operator’s Manual, may cause harmful

interference to radio communications. Operation of this equipment

in a residential area is likely to cause harmful interference in which

case the user will be required to correct the interference at his own

expense.

NOTE

Peristaltic Pump Motor

TABLE OF

CONTENTS

Notes

Index

Accessories ............................................ 10-1

Auxiliary In ........................................... 6-22

Auxiliary Out ....................................... 6-21

Calibrating the Tubing .......................... 5-6

Calibration Accuracy ............................. 9-1

Creeping, Preventing .......................... 6-21

Dual Pump Mounting ........................... 3-3

Error Messages ....................................... 7-1

Flow Rate Mode .............................. 1-1, 6-5

Fluid Temperature, Measuring ............ 5-9

Inner Tubing Diameters ....................... 5-5

Keypad, Parts of ..................................... 2-4

Language Button .................................... 2-7

Languages ............................................... 5-1

Line Filter ................................................ 4-1

Loading Tubing........................................3-4

Modes

Flow Rate .................................. 1-1, 6-5

RPM ........................................... 1-1, 6-1

Time ......................................... 1-1, 6-11

Total Volume .......................... 1-1, 6-17

Motor Turning

Clockwise ......................................... 5-4

Counter-clockwise .......................... 5-4

Mounting Configurations ..................... 3-1

Parts of the Pump Motor

Bottom Alignment Pin ................... 2-2

Display .............................................. 2-1

Face of Motor ................................... 2-2

Fuse ............................................ 2-2, 2-6

Groove of Motor Shaft .................... 2-2

Membrane Keypad .................. 2-1, 2-4

Motor Shaft ...................................... 2-2

Mounting Holes .............................. 2-2

ON/OFF Switch .............................. 2-1

Rubber Feet ...................................... 2-1

Safety Cover ..................................... 2-3

Top Alignment Pin ......................... 2-2

Power Requirement ............................... 4-1

Priming the Tubing ............................... 5-6

Pump Direction, Changing .................. 5-3

Pump Messages in

English .............................................. 5-2

French ............................................... 5-2

German ............................................. 5-2

Italian................................................. 5-2

Spanish ............................................. 5-2

Ranges

Flow Rate .......................................... 6-6

RPM .................................................. 6-2

Time ................................................ 6-12

Total Volume ................................. 6-17

RPM Mode ........................................1-1, 6-1

Running Display Mode ......................... 4-2

Safety Cover ............................................ 2-3

Single Pump Mounting ......................... 3-2

Spare Parts .............................................10-1

Specifications .......................................... 9-1

Stopped Display Mode ......................... 4-1

Thermocouple Probe (Type K) ... 1-1, 10-1

Time Mode .....................................1-1, 6-11

Total Volume Mode ......................1-1, 6-16

Tubing

Durometer ........................................ 9-2

Inlet ................................................... 5-4

Life .................................................... 3-4

Loading ............................................. 3-4

Materials ........................................... 3-4

Outlet ................................................ 5-4

Sizes .................................................. 3-4

Troubleshooting Guide ......................... 7-1

Index

Notes

Index

III

Introduction

1-1

1.1 Description

The peristaltic pump motor offers microprocessor control and a digital display,

and is designed to be fully compatible with our peristaltic pump. No mounting

plate is needed, just two mounting screws. A

⁄10 HP (75W) motor provides flow

rates of up to 2280 mL/minute. A convenient membrane keypad lets you enter

values and control all pump operations. A dot matrix LCD provides for easy

view. Calibrating the unit is easy with the user-friendly control software.

Simply select a tubing size and the desired flow rate, and the pump motor locks

in the required RPM. Select nominal calibration values stored in ROM (read

only memory) or calibrate via gravimetric measurements. Fluid temperature

may be displayed (using an optional Type K thermocouple probe). The last

motor settings are stored in memory when the drives are shut off.

The peristaltic pump motor provides you with four different modes of pumping:

• The RPM Mode for pumping at a certain RPM setting for

an unlimited period of time

• The FLOW RATE Mode for pumping at a certain FLOW RATE

setting for an unlimited period of time

• The TIME Mode for pumping at a certain RPM or FLOW

RATE setting for a specific period of time

• The TOTAL VOLUME Mode for pumping at a certain RPM or FLOW

RATE setting to dispense a specific amount

of fluid

The pump is available in two versions: 110Vac and 220Vac.

1.2 Features

• Digital Display of Flow Rate, RPM, Total Volume, Fluid Temperature (°C or

°F), Flow Duration, or Tube ID

• Ability to Calibrate Precise Flow Rates

• Flow Rates of 1 to 2280 mL/minute

•Reversible Motor for Pumping in Both Directions at Speeds of 10 to 600 RPM

• Easy-to-Read LCD Display

•Type K SMP Female Thermocouple Input

•Tachometer Feedback, ±0.5% Speed Control

• Accepts Two Pumps, One on Each Side or Two Stacked Together

•Membrane Keypad for Easy Operation and Calibration

• Remote Control Options - Aux In: Remote Start/Stop, TTL/CMOS

Aux Out: Open Collector

• Built-in Electronic Braking and Reversing for Fast Stops and Directional

Changes

•Accepts Metric or English Tube Sizes

•Displays Information in English, French, Spanish, German, or Italian

Introduction

1-2

Notes

Parts of the Pump Motor

2-1

2.1 Front View

Figure 2-1. Front View of the Pump Motor

Table 2-1. Front View

Item Description Function

1 ON/OFF Switch Toggles the unit’s power on and off

2Display Displays the pump messages; provides

information while the pump is running

3Membrane Keypad Allows you to select pump functions

4 Rubber Feet Support the pump motor on a table surface

START

STOP

TIME

TOTAL

VOLUME

CALIBRATE

PRIME

RPM

FLOW

RATE

TUBE ID

INLET

SELECT

TEMP

Parts of the Pump Motor

2-2

2.2 Left Side View

Figure 2-2. Left Side View of the Pump Motor

Table 2-2. Left Side View

Item Description Function

1 ON/OFF Switch Toggles the pump motor’s power on and off

5Mounting Holes Provides attachment sites for pump(s)

6 Top Alignment Pin Aligns the pump head during installation

7 Bottom Alignment Pin Aligns the pump head during installation

8 Face of Motor Provides a surface for attaching pump(s)

9Motor Shaft Turns the rotor assembly of pump(s)

during pumping

10 Groove of Motor Shaft Holds the back tab of pump(s) rotor shaft

11 Fuse Protects the unit from an overcurrent

12 Vent Holes Allow for cooling of pump motor

2.3 Right Side View

Figure 2-3. Right Side View of the Pump Motor

Table 2-3. Right Side View

Item Description Function

1 ON/OFF Switch Toggles the pump motor’s power on and off

5 Safety Cover Screws Secure safety cover to the motor - if safety cover

is not in place, the exposed holes are the

Mounting Holes

6 Top Alignment Pin Aligns the pump head during installation

7 Bottom Alignment Pin Aligns the pump head during installation

8 Face of Motor Provides a surface for attaching pump(s)

11 Fuse Protects the unit from an overcurrent

12 Vent Holes Allow for cooling of pump motor

13 Safety Cover (default side for Prevents fingers and clothing from getting caught

shipping) in the motor shaft during pump operation

Parts of the Pump Motor

2-3

2.4 Membrane Keypad and Display

Figure 2-4. Membrane Keypad and Display

Table 2-4. Membrane Keypad Detail

Item Description Function

2Display Shows pump messages; provides quantitative

information while the pump is running

14 Left Pump Icon Side view of a pump(s); associated with two

green LEDs

15 Green LEDs for left pump Indicate left-mounted pump’s inlet and outlet

16 Right Pump Icon Side view of a pump(s); associated with two

green LEDs

17 Green LEDs for right pump Indicate right-mounted pump’s inlet and outlet

18 INLET SELECT key Selects tubing inlet for pump(s) mounted on

either side of the motor

19 TEMP key Displays the fluid’s temperature as measured

via an optional Type K thermocouple probe

20 RPM key Initiates the RPM Mode of pumping and

displays the RPM setting of the pump motor;

displays the actual pump motor speed, as it

occurs in time

START

STOP

TIME

TOTAL

VOLUME

CALIBRATE

PRIME

RPM

FLOW

RATE

TUBE ID

INLET

SELECT

TEMP

INLET SELECT

LEFT PUMP

INLET SELECT

RIGHT PUMP

Parts of the Pump Motor

2-4

Table 2-4. Membrane Keypad Details (cont’d)

Item Description Function

21 FLOW RATE key Initiates the FLOW RATE Mode of pumping

and displays the FLOW RATE setting of the

pump motor; displays the actual fluid flow

rate, as it occurs in time

22 TUBE ID key Selects the inner diameter of a tube

23 TIME key Initiates the TIME Mode of pumping and

displays the TIME setting of the pump motor;

displays of the actual time for which the pump

has been running

24 TOTAL VOLUME key Initiates the TOTAL VOLUME Mode of

pumping and displays of the TOTAL VOLUME

setting of the pump motor; displays the actual

volume of fluid dispensed, as it occurs in time

25 CALIBRATE key Starts and completes calibration of a tube

26 Red LED for the CALIBRATE key Lights after calibration is complete, indicating

that the motor is pumping according to that

calibration

27 PRIME key Allows for momentary running of the motor;

useful for filling a tube with fluid before

calibrating

28 START/STOP key Alternately starts and stops the pump

29  (UP ARROW key) Increases values of a setting after you have

pressed a key choosing that setting (refer to

Table 2-5)

30  (DOWN ARROW key)Decreases values of a setting after you have

pressed a key choosing that setting (refer to

Table 2-5)

Parts of the Pump Motor

2-5

Table 2-5. UP and DOWN ARROW Keys Scrolling Limits

If you last pressed the: The ARROW Keys Will Scroll Through:

RPM key RPM settings from 10 RPM to 600 RPM

TIME key SECONDS (from 0 to 59), MINUTES (from 0 to 59),

and HOURS (from 0 to 12); for overall TIME settings

from 00:00:00 to 12:59:59

FLOW RATE key FLOW RATE settings that depend on the tube size

chosen

TOTAL VOLUME key TOTAL VOLUME values from 1 mL to 10,000 liters

TUBE ID key Pre-programmed tube inner diameters in inches or

millimeters or the message “CALIBRATED TUBE!” (refer

to Table 5-2)

2.5 Rear View

Figure 2-5. Rear View of the Pump Motor

Table 2-6. Rear View

Item Description Function

11 Fuse Protects the unit from overcurrent

31 Removable Panel and Allows access to the circuit board for future

Mounting Screws upgrades

32 Auxiliary IN Terminals Allow remote starting and stopping of the motor

V+

Language

TC-K

Zero

Span

Fuse

Power Supply

Aux

Out

GND GND

Parts of the Pump Motor

2-6

Table 2-6. Rear View (cont’d)

Item Description Function

33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start or

stop status

34 LANGUAGE Button Changes the language of the pump messages in

the display window

35 SMP Type K Thermocouple Allows the user to connect a Type K

Connector thermocouple probe and measure a fluid’s

temperature

36 Zero Potentiometer Used for motor unit temperature calibration

37 Span Potentiometer Used for motor unit temperature calibration

38 Power Supply Connects to line cord and line voltage

Parts of the Pump Motor

2-7

Parts of the Pump Motor

2-8

Notes

Getting Started

3-1

3.1 Attaching the Pump

3.1.1 Introduction

There are five possible mounting configurations for using the peristaltic pump

motor. Table 3-1 describes these mounting configurations.

Table 3-1. Pump Motor Mounting Configurations

Number of Pumps on Number of Pumps on Reference Section

Left Side Right Side

103.1.2

013.1.2

203.1.3

023.1.3

113.1.2

Your pump motor is equipped with a safety cover for whichever side of the

motor is not being used.

You must remove the safety cover before attempting to attach pump(s) to the

side.

NOTE

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Omega Engineering FPU5-MT-110 User manual

Brand: Omega Engineering

Model: FPU5-MT-110

Type: User manual

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