OTC 6024 User manual

Type
User manual

OTC 6024, a Ford Crankshaft Positioning Tool, precisely positions the crankshaft at top dead center, enabling accurate timing chain installation in various Ford engines. It prevents damage to valves and pistons by securing the crankshaft during timing chain removal and cylinder head installation. The tool is designed for 1993 and newer 4.2L, 4.6L two-valve, 4.6L four-valve, and 5.4L and 6.8L V-8 engines.

OTC 6024, a Ford Crankshaft Positioning Tool, precisely positions the crankshaft at top dead center, enabling accurate timing chain installation in various Ford engines. It prevents damage to valves and pistons by securing the crankshaft during timing chain removal and cylinder head installation. The tool is designed for 1993 and newer 4.2L, 4.6L two-valve, 4.6L four-valve, and 5.4L and 6.8L V-8 engines.

© Bosch Automotive Service Solutions LLC
Rev B, August 7, 2014
© Bosch Automotive Service Solutions LLC
Rev B, August 7, 2014
CAUTION: To prevent damage to valves and
pistons, DO NOT rotate the crankshaft and/or
camshaft(s) when removing the timing chain(s) and
installing the cylinder heads. Because this is not a free-
wheeling engine, if it has "jumped time" there will be damage
to the valves and/or pistons, which will require the removal of
the cylinder heads.
1. Install crankshaft positioning tool No. 6024 (same
as Ford No. 303-448) over crankshaft and engine front
cover alignment dowel. This will position the crankshaft
at top dead center for correct timing chain installation.
Form No. 106210
Operating Instructions
for: 6024
655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
No. 6024
Install tool over front
cover alignment
dowel.
Align crankshaft woodruff
key with keyway on tool.
Ford Crankshaft Positioning Tool
Applications: 1993 & newer 4.2L, 4.6L two valve; 4.6L four valve; and 5.4L and 6.8L V-8 engines
CAUTION: To prevent damage to valves and
pistons, DO NOT rotate the crankshaft and/or
camshaft(s) when removing the timing chain(s) and
installing the cylinder heads. Because this is not a free-
wheeling engine, if it has "jumped time" there will be damage
to the valves and/or pistons, which will require the removal of
the cylinder heads.
1. Install crankshaft positioning tool No. 6024 (same
as Ford No. 303-448) over crankshaft and engine front
cover alignment dowel. This will position the crankshaft
at top dead center for correct timing chain installation.
Form No. 106210
Operating Instructions
for: 6024
655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
No. 6024
Install tool over front
cover alignment
dowel.
Align crankshaft woodruff
key with keyway on tool.
Ford Crankshaft Positioning Tool
Applications: 1993 & newer 4.2L, 4.6L two valve; 4.6L four valve; and 5.4L and 6.8L V-8 engines
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OTC 6024 User manual

Type
User manual

OTC 6024, a Ford Crankshaft Positioning Tool, precisely positions the crankshaft at top dead center, enabling accurate timing chain installation in various Ford engines. It prevents damage to valves and pistons by securing the crankshaft during timing chain removal and cylinder head installation. The tool is designed for 1993 and newer 4.2L, 4.6L two-valve, 4.6L four-valve, and 5.4L and 6.8L V-8 engines.

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