Krone Swadro 1400 Plus Operating instructions

Category
Mini tillers
Type
Operating instructions
Original operating instructions
Rotary Swather
Swadro 1400 Plus
(from serial no.: 883 660)
Order no.: 150 000 151 04 en
13.05.2014
Table of Contents
2
Pos: 1 /BA/Konfor mitätserklärungen/Sc hwader/Neu ab 2010/S wadro 1400 Plus @ 97\mod_132913 7299483_78.docx @ 827850 @ @ 1
CV0
EC Declaration of Conformity
We, Maschinenfabrik Bernard Krone
GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Rotary Rake
Type / Types: Swadro 1400 Plus
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 17.02.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
Pos: 2 /BA/Vorwort/Sehr geehrter Kunde @ 0\mod_11 95626300326_78.doc x @ 905 @ @ 1
Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
Pos: 3 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
Table of Contents
3
Pos: 4 /Layout Module Inha ltsverzeichnis @ 0\ mod_1196861555655_78. docx @ 15165 @ 1 @ 1
1 Table of Contents
1Table of Contents ................................................................................................................................... 3
2Foreword ................................................................................................................................................. 8
3To this Document ................................................................................................................................... 9
3.1Validity ............................................................................................................................................... 9
3.1.1Direction Information ...................................................................................................................... 9
3.2Identifying Symbols in the Operating Instructions ............................................................................. 9
3.3Identification of the hazard warnings ................................................................................................. 9
4Safety ..................................................................................................................................................... 10
4.1Purpose of Use ................................................................................................................................ 10
4.1.1Understeering coupling ................................................................................................................ 10
4.1.2Ball head hitch (Ø 80) .................................................................................................................. 10
4.2Intended Use ................................................................................................................................... 10
4.2.1Personnel Qualification and Training ........................................................................................... 11
4.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 11
4.2.3Safety-conscious work practices ................................................................................................. 11
4.3Safety Instructions and Accident Prevention Regulations ............................................................... 12
4.4Hitched Implements ......................................................................................................................... 13
4.5PTO operation ................................................................................................................................. 14
4.6Hydraulic system ............................................................................................................................. 15
4.7Tyres ................................................................................................................................................ 15
4.8Maintenance .................................................................................................................................... 16
4.9Working in the vicinity of power transmission lines ......................................................................... 17
4.10Unauthorised Conversion/Modification and Spare Parts Production .............................................. 17
4.11Inadmissible Modes of Operation .................................................................................................... 17
4.12Safety Instructions on the Machine ................................................................................................. 17
5Machine Description ............................................................................................................................ 18
5.1Machine overview ............................................................................................................................ 18
5.2Identification Plate ........................................................................................................................... 20
5.3Information Required for Questions and Orders .............................................................................. 20
5.3.1Contact ......................................................................................................................................... 20
5.4Introduction ...................................................................................................................................... 21
5.4.1Re-Ordering the Adhesive Safety and Information Labels .......................................................... 21
5.4.2Affixing the Adhesive Safety and Information Labels .................................................................. 21
5.5Position of the Adhesive Safety Stickers on the Machine ............................................................... 22
6Technical Data of the Machine ............................................................................................................ 24
6.1Lubricants ........................................................................................................................................ 27
6.1.1Filling Quantities and Lubrication Designations for Gearboxes ................................................... 27
6.2Tyres ................................................................................................................................................ 27
7Commissioning..................................................................................................................................... 28
7.1First installation ................................................................................................................................ 29
7.2Requirements on the tractor ............................................................................................................ 29
7.2.1Understeering coupling ................................................................................................................ 29
7.2.2Ball head hitch (Ø 80) .................................................................................................................. 29
7.3Preparations on tractor .................................................................................................................... 30
7.4Electrical power supply .................................................................................................................... 30
7.4.1Understeering coupling ................................................................................................................ 31
Table of Contents
4
7.4.1.1Adjusting the Lifting Height .................................................................................................. 31
7.5Mounting onto the Tractor ................................................................................................................ 32
7.5.1Understeering coupling ................................................................................................................ 32
7.5.2Ball head hitch (Ø 80) .................................................................................................................. 32
7.6PTO shaft ......................................................................................................................................... 33
7.6.1Length adjustment ....................................................................................................................... 33
7.7Default setting for assignment ......................................................................................................... 34
7.7.1Understeering coupling ................................................................................................................ 34
7.7.1.1Height of tractor lower suspension arms ............................................................................. 34
7.7.2Ball head hitch (Ø 80) .................................................................................................................. 35
7.7.3Adjusting the hydraulic system .................................................................................................... 36
7.8Load-sensing connection ................................................................................................................. 36
7.8.1Operating the Machine without LS (Load-Sensing Connection) ................................................. 36
7.8.2Operating the Machine via LS (Load-Sensing Connection) ........................................................ 36
7.8.3Connecting the hydraulic lines ..................................................................................................... 37
7.8.3.1Tractor with Constant Current Pump or Tractor with Constant Pressure Pump ................. 37
7.8.3.2Tractor with Load Sensing Pump and Message Line (LS) .................................................. 38
8KRONE ISOBUS Terminal .................................................................................................................... 40
8.1Installing the terminal into cabin ...................................................................................................... 41
8.2ISOBUS Short Cut Button ................................................................................................................ 42
8.2.1Connecting the Terminal (on tractors with integrated ISOBUS system) ..................................... 44
8.2.2Connecting the terminal (on tractors without ISOBUS system) ................................................... 45
8.2.3Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)
46
8.2.4Switching the terminal on / off when the machine is not connected ............................................ 47
8.2.5Switching the terminal on / off when the machine is connected .................................................. 48
8.3Display Design ................................................................................................................................. 49
8.3.1Displays in the Main Window ....................................................................................................... 53
8.4Basic Screen „Transport Position“ ................................................................................................... 54
8.4.1Lowering All Rotors To Headland Position .................................................................................. 55
8.4.2Lowering Individual Rotors to Headland Position ........................................................................ 55
8.4.3Bringing up “Customer Counter” Menu ........................................................................................ 55
8.5Basic Screen „Lifting The Rotors“ .................................................................................................... 56
8.5.1Lowering the Rotors from Transport to Headland Position ......................................................... 56
8.5.1.1Lowering Individual Rotors to Headland Position ................................................................ 56
8.5.1.2Lowering all Rotors to Headland Position ............................................................................ 57
8.5.2Lowering the Rotors from the Headland Position to the Working Position .................................. 57
8.5.2.1Lowering Individual Rotors to Working Position .................................................................. 57
8.5.2.2Lowering/Lifting Rotors in Pairs to Working Position ........................................................... 57
8.5.2.3Lowering All Rotors to Working Position (Automatic Mode) ................................................ 58
8.5.3Adjusting The Automatic Time <Lower Rotor> ............................................................................ 58
8.5.4Raising the Rotors to Headland Position ..................................................................................... 59
8.5.4.1Raising Individual Rotors to Headland Position ................................................................... 59
8.5.4.2Raising/Lowering Rotors in Pairs to Headland Position ...................................................... 60
8.5.4.3Raising all Rotors to Headland Position (Automatic Mode) ................................................. 60
8.5.5Adjusting the Automatic Time <Lift Rotor> .................................................................................. 61
8.5.6Raising All Rotors to Transport Position ...................................................................................... 61
8.5.7Switching Working Floodlights On and Off .................................................................................. 62
8.6Basic screen "Width adjustments" ................................................................................................... 63
Table of Contents
5
8.6.1Working width .............................................................................................................................. 63
8.6.2Adjust Front Working Width ......................................................................................................... 63
8.6.3Swath width ................................................................................................................................. 64
8.6.4Adjust Swath Width ...................................................................................................................... 64
8.7Basic screen "Working height" ......................................................................................................... 65
8.7.1Adjusting The Working Height Of The Rotors ............................................................................. 65
8.7.2Rotor Height Automatic Mode...................................................................................................... 66
8.8Menu Level ...................................................................................................................................... 68
8.8.1Short overview ............................................................................................................................. 68
8.8.2Calling up the menu level ............................................................................................................ 70
8.9Main Menu 1 „Settings“ .................................................................................................................... 71
8.9.1Menu 1-1 Setting Rotor Height Automatic Mode ......................................................................... 72
8.9.2Menu 1-2 „Switching Working Floodlights On/Off“ ...................................................................... 73
8.9.3Menu 1-3 „Overlap“ ...................................................................................................................... 74
8.10Main Menu 2 „Counters“ .................................................................................................................. 75
8.10.1Menu 2-1 „Customer Counter“ ................................................................................................. 76
8.10.2Menu 2-1-1 Detail Counter ...................................................................................................... 78
8.10.3Menu 2-2 Total Counter“ .......................................................................................................... 80
8.11Main menu 4 "Service" .................................................................................................................... 82
8.11.1Menu 4-2 “Manual Sensor Test" .............................................................................................. 83
8.11.2Actuator test ............................................................................................................................. 86
8.11.3Menu 4-4 Manual actuator test ................................................................................................ 87
8.11.4Menu 4-6 “Travelling Speed Display Diagnostics / Motion Direction Display Diagnostics" ..... 91
8.11.5Menu 4-7 „Diagnostics Auxiliary (AUX)“ .................................................................................. 92
8.12Main Menu 5 „Information“ ............................................................................................................... 93
8.13Main Menu 6 Technician .................................................................................................................. 94
8.14Main menu 9 "ISO settings info" ...................................................................................................... 95
8.14.1Menu 9-1 "Softkeys ISO terminal" ........................................................................................... 96
8.14.2Menu 9-2 „Switching Between the Terminals“ ......................................................................... 98
8.15Alarm Message ................................................................................................................................ 99
8.15.1General Alarms ...................................................................................................................... 100
8.15.2Logical Alarms ....................................................................................................................... 101
8.15.3Physical Alarms ..................................................................................................................... 102
9ISOBUS operation .............................................................................................................................. 103
9.1Attaching the ISOBUS terminal ..................................................................................................... 104
9.1.1Connection terminal to tractor ................................................................................................... 104
9.1.2Connection tractor to machine ................................................................................................... 104
9.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 105
9.2.1Menu 4-7 „Diagnostics Auxiliary (AUX)“ .................................................................................... 106
9.2.2Menu 9-1 "Softkeys ISO terminal" ............................................................................................. 106
9.2.3Menu 9-2 „Switching Between the Terminals“ ........................................................................... 109
9.3ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 110
9.3.1Example Of A Joystick Assignment For Fendt (Default Setting) ............................................... 112
10Start-up ................................................................................................................................................ 113
10.1Parking Brake ................................................................................................................................ 113
10.2Mounting onto the Tractor .............................................................................................................. 114
10.2.1Understeering coupling .......................................................................................................... 114
10.2.2Ball head hitch (Ø 80) ............................................................................................................ 115
10.3Hydraulics ...................................................................................................................................... 116
Table of Contents
6
10.3.1Special Safety Instructions .................................................................................................... 116
10.3.2Operating the Machine without LS (Load-Sensing Connection) ........................................... 116
10.3.3Operating the Machine via LS (Load-Sensing Connection) .................................................. 117
10.3.4Connecting the hydraulic lines ............................................................................................... 117
10.3.4.1Tractor with Constant Current Pump or Tractor with Constant Pressure Pump ........... 117
10.3.4.2Tractor with Load Sensing Pump and Message Line (LS) ............................................ 118
10.4Lighting connection ........................................................................................................................ 119
10.5Connecting the electrical controls .................................................................................................. 120
10.6Compressed Air Connections for the Compressed Air Brake ....................................................... 121
10.6.1Moving the machine without tractor ....................................................................................... 122
10.7Hydraulic brake (Export) ................................................................................................................ 123
10.8Hydraulic Brake (Export France) ................................................................................................... 123
10.9Install the PTO shaft ...................................................................................................................... 125
10.9.1Understeering coupling .......................................................................................................... 125
10.9.2Ball head hitch (Ø 80) ............................................................................................................ 126
10.10Using the safety chain ............................................................................................................... 127
11Driving and Transport ........................................................................................................................ 129
11.1Transport / Road Travel ................................................................................................................. 130
11.1.1Understeering coupling .......................................................................................................... 130
11.1.2Ball head hitch (Ø 80) ............................................................................................................ 130
12Operation ............................................................................................................................................. 131
12.1Overload protection ....................................................................................................................... 131
12.2From transport into working position ............................................................................................. 132
12.3Removing the tine protections from the tine tips ........................................................................... 132
12.4Lowering the rotor arms into working position ............................................................................... 133
12.4.1Understeering coupling .......................................................................................................... 133
12.4.2Ball head hitch (Ø 80) ............................................................................................................ 133
12.5Adjusting the raking height ............................................................................................................ 134
12.6Travelling on an incline .................................................................................................................. 134
12.7Travelling speed und drive speed .................................................................................................. 134
12.8Switching from working position to transport position ................................................................... 135
12.9Lifting the rotor arms to transport position ..................................................................................... 136
12.10Protecting the tine tips (transport position and rotary rake switched off) .................................. 136
12.11Parking ....................................................................................................................................... 137
12.11.1Understeering coupling .......................................................................................................... 137
12.11.2Ball head hitch (Ø 80) ............................................................................................................ 138
13Settings ............................................................................................................................................... 139
13.1Setting the Rotor Inclination........................................................................................................... 139
13.2Setting the lifting height in headland position ................................................................................ 140
13.3Adjustable throttles ........................................................................................................................ 141
13.4Setting the ball head hitch ............................................................................................................. 142
13.5Adjusting the Swath Cloth (Optional) ............................................................................................. 143
14Maintenance ........................................................................................................................................ 145
14.1Special Safety Instructions ............................................................................................................ 145
14.2Spare Parts .................................................................................................................................... 145
14.3Maintenance table ......................................................................................................................... 146
14.4Tightening Torques ........................................................................................................................ 147
14.5Tightening Torques (Countersunk Screws) ................................................................................... 147
Table of Contents
7
14.6Testing the Screws on the Tines ................................................................................................... 148
14.7Testing the screws on the ball head hitch ..................................................................................... 149
14.8Tyres .............................................................................................................................................. 150
14.8.1Checking and maintaining tyres............................................................................................. 150
14.9Replacing Tines ............................................................................................................................. 151
14.10Replacing the tine arms (in case of repair) ................................................................................ 152
14.11Position of Sensors and Actuators ............................................................................................ 154
14.11.1Adjusting the Sensors ............................................................................................................ 155
14.11.1.1Namur sensor d = 12 mm .............................................................................................. 155
14.11.1.2Namur sensor d = 30 mm .............................................................................................. 155
15Maintenance - hydraulic system ....................................................................................................... 156
15.1Emergency manual activation........................................................................................................ 157
15.2Examples of Emergency Manual Activation .................................................................................. 158
15.2.1Width adjustment of the front/rear rotor arms narrower ........................................................ 159
15.2.2Moving front rotor arms from working to transport position ................................................... 159
15.3Hydraulic Circuit Diagram .............................................................................................................. 162
15.4Hydraulic Circuit Diagram .............................................................................................................. 164
15.5High-pressure filter ........................................................................................................................ 166
16Maintenance – lubrication chart ....................................................................................................... 167
16.1Special Safety Instructions ............................................................................................................ 167
16.2PTO shaft ....................................................................................................................................... 167
17Maintenance – lubrication chart ....................................................................................................... 168
18Maintenance - Gearbox ...................................................................................................................... 171
18.1Rotor gear ...................................................................................................................................... 171
18.2Main gearbox ................................................................................................................................. 171
18.3Angular gearbox ............................................................................................................................ 172
18.4Angular gearbox on the outrigger .................................................................................................. 173
18.5Transfer gearbox ........................................................................................................................... 174
19Maintenance - Brake System ............................................................................................................. 175
19.1Air Filter for Pipe ............................................................................................................................ 176
19.2Compressed-air reservoir .............................................................................................................. 177
20Special equipment .............................................................................................................................. 178
20.1Tine loss safeguard ....................................................................................................................... 178
21Placing in Storage .............................................................................................................................. 179
21.1Special Safety Instructions ............................................................................................................ 179
21.2At the End of the Harvest Season ................................................................................................. 180
21.3Before the Start of the New Season .............................................................................................. 181
21.4Special Safety Instructions ............................................................................................................ 181
22Malfunctions - Causes and Remedies .............................................................................................. 182
22.1Special Safety Instructions ............................................................................................................ 182
23Appendix ............................................................................................................................................. 184
24Index .................................................................................................................................................... 185
Pos: 5 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
Foreword
8
Pos: 6.1 /Überschri ften/Überschri ften 1/U-Z/Vorwort @ 0\mod_ 1195627720123_78.doc x @ 982 @ 1 @ 1
2 Foreword
Pos: 6.2 /BA/Vor wort/Schwader/Verehrter Kunde Schwader @ 1\mod_120212 9116819_78.doc x @ 57456 @ @ 1
Dear Customer,
By purchasing your rotary rake, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the rotary rake to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the rotary rake.
Pos: 6.3 /BA/Vor wort/Schwader/Wei terer Verlauf Schwader @ 1\mod_1 202129119147_78.doc x @ 57476 @ @ 1
Note
In the operating instructions which follow, the rotary rake will also be referred to as the
"machine".
Pos: 6.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_7 8.docx @ 944 @ @ 1
Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
Pos: 7 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
To this Document
9
Pos: 8 /Überschrif ten/Überschrif ten 1/U-Z/Zu diesem Dokument @ 107\ mod_1334231929021_78. docx @ 965257 @ 1 @ 1
3 To this Document
Pos: 9 /BA/Einleitun g/Gültigkeit/Sc hwader/Gültigkei t Swadro 1400 Plus @ 97\mod_132 9140627232_78.doc x @ 827952 @ 2 @ 1
3.1 Validity
These operating instructions apply to rotary rakes of the series:
Swadro 1400 Plus
Pos: 10 /BA/Zu diesem Doku ment/Richtungsangabe n @ 110\mod_133602465 0492_78.docx @ 979274 @ 3 @ 1
3.1.1 Direction Information
Direction information in these operating instructions such as front, rear, right and left always
applies in direction of travel.
Pos: 11 /BA/Sic herheit/6. Überarbeite te Warnhinweise/Kennzei chnung von Hinweisen i n der Betriebsanleitung Ei nführungstext ( 2012-07-27 09:59:06) @ 0\ mod_1195637804826_78. docx @ 1098 @ 2 @ 1
3.2 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
Pos: 12 /BA/Sic herheit/6. Überarbeite te Warnhinweise/Kennzei chnung der Gefahrenhi nweise (2012-07-26 15: 10:30) @ 28\mod_12502443 70070_78.docx @ 274714 @ 2 @ 1
3.3 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
Measures for risk prevention.
Pos: 13 /BA/Sic herheit/6. Überarbeitete W arnhinweise/Allge meine Funktionshinwei se (2012-07-26 15:24:3 9) @ 0\mod_1196869714452 _78.docx @ 15185 @ @ 1
General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
Pos: 14 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
Safety
10
Pos: 15.1 /Überschri ften/Überschri ften 1/P-T/Sicherhei t @ 0\mod_1195566748646_7 8.docx @ 635 @ 1 @ 1
4 Safety
Pos: 15.2 /Überschri ften/Überschri ften 2/U-Z/Verwendungs zweck @ 1\mod_12017072467 38_78.docx @ 54055 @ 2 @ 1
4.1 Purpose of Use
Pos: 15.3 /Überschri ften/Überschri ften 3/U-Z/Unterlenker anhängung @ 37\mod_12633 09530153_78.doc x @ 338852 @ 3 @ 1
4.1.1 Understeering coupling
Pos: 15.4 /BA/Einlei tung/Schwader/Ver wendungszweck Schwad er KAT II am Heck. @ 2\mod_1203504831 455_78.docx @ 66284 @ @ 1
The rotary rake is designed to swathe cut crops. The installation is designed as a CAT II three-
point frame at the tail.
Pos: 15.5 /Überschri ften/Überschri ften 3/K-O/Kugelkopf- Anhängung @ 37\mod_12633095 82371_78.docx @ 338876 @ 3 @ 1
4.1.2 Ball head hitch (Ø 80)
Pos: 15.6 /BA/Einlei tung/Schwader/Ver wendungszweck Schwad er Kugelkopf-Anhängun g @ 37\mod_1263362546726_ 78.docx @ 338905 @ @ 1
The rotary rake is used to swath cut crops. The installation is effected as ball head hitch at the
tractor (diameter 80 mm).
Pos: 15.7.1 /Überschr iften/Überschr iften 2/A-E/Bestimmu ngsgemäßer Gebrauch (al t) @ 0\mod_1196401545090 _78.docx @ 7728 @ 2 @ 1
4.2 Intended Use
Pos: 15.7.2 /BA/Ei nleitung/Bestimmungsg emäßer Gebrauch/Sc hwader/Bestimmungsg emäßer Gebrauch Schwader @ 1\mod_1202215704310_78. docx @ 57818 @ @ 1
The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
Pos: 15.7.3 /BA/Ei nleitung/Bestimmungsg emäßer GebrauchNic ht bestimmungs gemäss (201 2-03-19 16:41:15) @ 0\ mod_1196401324340_78. docx @ 7690 @ @ 1
Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
Pos: 15.8 /Layout Module ---------------Seitenumbruch---- ------------ @ 0\mod_1196175 311226_0.docx @ 4165 @ @ 1
Safety
11
Pos: 15.9.1 /BA/Si cherheit/Personalqu alifikation und -schul ung @ 0\mod_119563938318 5_78.docx @ 1136 @ 3 @ 1
4.2.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
Pos: 15.9.2 /BA/Si cherheit/Gefahren bei Nic htbeachtung der Sic herheitshinweise @ 0\ mod_1195639434013_78. docx @ 1155 @ 3 @ 1
4.2.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
Endangering of persons due to not protected working areas.
Breakdown of important machine functions
Failure of prescribed methods for repair and maintenance
Endangering of persons due to mechanical and chemical effects
Damage to the environment due to leaking hydraulic oil
Pos: 15.9.3 /BA/Si cherheitSicher heitsbewußtes Arbeiten_ Teil1 @ 0\mod_119563979257 6_78.docx @ 1174 @ 3 @ 1
4.2.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
Pos: 15.9.4 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
12
Pos: 15.9.5 /BA/Si cherheit/Sicher heits- und Unfallverhütu ngs-Vorschriften S wadro_Ladewagen_Easy Cut @ 73\mod_1308298589 597_78.docx @ 655493 @ 2 @ 1
4.3 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in addition
to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation. Pay
attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you are
using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be
positioned in such a way that no movements are unintentionally triggered in any transport or
working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response of
the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
Safety
13
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
Pos: 15.9.6 /BA/Si cherheit/Angehängte Geräte/Geräte angehäng t @ 0\mod_1199699679381_7 8.docx @ 33245 @ 2 @ 1
4.4 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling point.
Pos: 15.9.7 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
14
Pos: 15.9.8 /BA/Si cherheit/Zapfwellenbe trieb Traktor @ 0\ mod_1199699899350_78.doc x @ 33264 @ 2 @ 1
4.5 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and
in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling on
the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from
the implement during this time. The machine may be worked on only if it is completely at
standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
Pos: 15.9.9 /BA/Si cherheit/Zapfwellenbe trieb Zusatz @ 2\mod_1 203524761314_78.doc x @ 66513 @ @ 1
Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
Pos: 15.9.10 /Layout Module ---------------Seitenumbruch------- --------- @ 0\mod_1196175311 226_0.docx @ 4165 @ @ 1
Safety
15
Pos: 15.9.11 /BA/Si cherheit/Hydraulikan lage @ 2\mod_1203503691 986_78.docx @ 66225 @ 2 @ 1
4.6 Hydraulic system
1The hydraulic system is pressurised!
2When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are
connected as specified!
3When connecting the hydraulic hoses to the tractor hydraulics, make sure that the
hydraulics of both the tractor and the implement have been depressurized!
4In the case of hydraulic connections between tractor and machine, the coupling sleeves and
plugs should be marked to ensure a proper connection! If the connectors are interchanged,
the function will be reversed (e. g. raising/lowering) - Risk of accident!
5When searching for leaks, use suitable aids to avoid the risk of injury!
6Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause
serious injury! Seek medical help immediately should injuries occur! Danger of infection!
7Before working on the hydraulic system, depressurise the system and switch off the engine!
Pos: 15.9.12 /Überschr iften/Überschr iften 2/P-T/Reifen @ 0\ mod_1197357995667_78. docx @ 18075 @ 2 @ 1
4.7 Tyres
Pos: 15.9.13 /BA/Si cherheit/Reifen @ 0\ mod_1195646435716_78. docx @ 1346 @ @ 1
1When working on the tyres, make sure that the implement is safely lowered and secured
against rolling (wheel chocks).
2Installing wheels and tyres requires adequate knowledge and suitable tools!
3Repair work on the tyres and wheels should be done by specially trained personnel using
appropriate installation tools only!
4Check tyre pressure regularly! Inflate the tyres to the recommended pressures!
5Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and
the machine tipping over.
Pos: 15.9.14 /Layout Module ---------------Seitenumbruch------- --------- @ 0\mod_1196175311 226_0.docx @ 4165 @ @ 1
Safety
16
Pos: 15.9.15 /BA/Si cherheit/Wartung/ Wartung Swadro @ 2\mod_12035 04022126_78.doc x @ 66245 @ 2 @ 1
4.8 Maintenance
1Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! - Remove the ignition key!
2Regularly check that nuts and bolts are properly seated and tighten if necessary!
3When performing maintenance work with the machine raised, always secure it with suitable
supporting elements!
4Oils, greases and filters must be disposed of correctly!
5Always disconnect the power supply before working on the electrical system!
6If protective devices and guards are subject to wear, check them regularly and replace them
in good time!
7When performing electrical welding work on the vehicle and mounted devices, turn power
supply off at main battery switch or disconnect generator cable and battery!
8Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
Pos: 15.9.16 /Layout Module ---------------Seitenumbruch------- --------- @ 0\mod_1196175311 226_0.docx @ 4165 @ @ 1
Safety
17
Pos: 15.9.17 /BA/Si cherheit/Arbei ten im Bereich von Hochspannungs leitungen @ 11\mod_12233 57468516_78.doc x @ 145505 @ 2 @ 1
4.9 Working in the vicinity of power transmission lines
1Always take great care when working under or in the vicinity of power transmission lines.
2Ensure that when in operation or being transported, the machine cannot exceed a total
height of approx. 4m.
3If there is any need to travel under overhead lines, the machine operator must request
information on the rated voltage and the minimum height of the overhead lines from the
overhead line operator.
4Always keep the safety distances according to the table.
Rated voltage
kV Safe distance from overhead lines
m
To 1 1
Above 1 to 110 2
Above 101 to 220 3
Above 220 to 380 4
Pos: 15.9.18 /BA/Si cherheit/Eigenmächtig er Umbau und Ersatztei lherstellung @ 1\mod _1201937705539_78.doc x @ 55745 @ 2 @ 1
4.10 Unauthorised Conversion/Modification and Spare Parts Production
Conversions or modifications of the machine are permitted only with prior consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer help to
ensure safety. Use of other parts may void liability for resulting damage.
Pos: 15.9.19 /BA/S icherheit/Unzulässi ge Betriebsweisen @ 11\ mod_1223357699923_78. docx @ 145527 @ 2 @ 1
4.11 Inadmissible Modes of Operation
The operating safety of the delivered machine is guaranteed only when it is used as intended in
compliance with the introductory section "Intended use" of the operating instructions. The limit
values listed in the data charts should not be exceeded under any circumstances.
Pos: 15.9.20 /BA/Si cherheit/Sic herheitshinweise an der Maschi ne @ 1\mod_1201937861961_7 8.docx @ 55783 @ 2 @ 1
4.12 Safety Instructions on the Machine
The safety instructions on the machine warn of residual risks associated with the machine. They
consist of warning pictograms and a work safety symbol. All safety instructions must be
followed. Always keep the safety instructions clean and in clearly legible condition! If any safety
instructions are damaged or missing, request them from your dealer and then put them in the
places provided for them. Where these safety instructions are and what they mean will be
described in the following chapters.
Pos: 16 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
Machine Description
18
Pos: 17 /Überschrif ten/Überschrif ten 1/K-O/Maschinenbesc hreibung @ 107\mod_1334 231806004_78.doc x @ 965201 @ 1 @ 1
5 Machine Description
Pos: 18 /Überschrif ten/Überschrif ten 2/K-O/Maschinenüber sicht @ 0\mod_1195565 731130_78.docx @ 555 @ 2 @ 1
5.1 Machine overview
Pos: 19 /BA/Einleitu ng/Maschinenübersi cht/Schwader/Ma schinenübersicht Swa dro 1400 Plus @ 135\mod_1352121 806828_78.doc x @ 1205029 @ @ 1
SWN1400031
20
8
18
5
3 4 9
9
12
13 17
1 2
21 22 23
15
10
25
14
6 7
16
24
11
1
11
19
3
Fig. 1
Machine Description
19
1) Warning panel 2) Lighting 3) Overload protection system
(4) Transfer gearbox 5) Rotor arm 6) Chassis
7) Main gearbox 8) Compressed air reservoir (9) Angular gearbox
10) Tyres / chassis 11) Engine “Setting the
Working Depth”
12) Universal shaft rotary drive
13) Rotor gear 14) Rotor 15) Support tine guards
16) Rotor running gear 17) Tyres / rotor running gear 18) Hoop guard
19) Wheel chock 20) Tine arm 21) Universally-jointed drive
shaft
22) Universal shaft support 23) Parking support 24) Solenoid valve block
25) High pressure filter
Pos: 20 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
Machine Description
20
Pos: 21 /Überschrif ten/Überschrif ten 2/K-O/Kennzeichnung @ 0\ mod_1195564622099_78. docx @ 496 @ 2 @ 1
5.2 Identification Plate
Pos: 22 /BA/Einleitu ng/Kennzeichnung/Sc hwader/Kennzeic hnung Swadro 1400 @ 37\mod_126 3308285668_78.doc x @ 338802 @ @ 1
SW1350002_1
1
1
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
Fig. 2
Understeering coupling Ball head hitch
The machine data are located on the type plate (1).
Pos: 23 /BA/Einleitu ng/Kennzeichnung/An gaben für Anfrage und Beste llungen_Fahrzeugi dent-Nr. @ 0\mod_119 5565119708_78.doc x @ 515 @ 2 @ 1
5.3 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
Pos: 24 /Überschrif ten/Überschrif ten 3/A-E/Ansprechpar tner @ 0\mod_1195569394286_ 78.docx @ 839 @ 3 @ 1
5.3.1 Contact
Pos: 25 /BA/AdressenAdr esse Maschinenfa brik KRONE Spelle @ 0\mod_11 95568531083_78.doc x @ 734 @ @ 1
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Pos: 27 /Layout Module ---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179
  • Page 180 180
  • Page 181 181
  • Page 182 182
  • Page 183 183
  • Page 184 184
  • Page 185 185
  • Page 186 186
  • Page 187 187
  • Page 188 188
  • Page 189 189
  • Page 190 190
  • Page 191 191
  • Page 192 192
  • Page 193 193
  • Page 194 194
  • Page 195 195
  • Page 196 196
  • Page 197 197
  • Page 198 198
  • Page 199 199
  • Page 200 200

Krone Swadro 1400 Plus Operating instructions

Category
Mini tillers
Type
Operating instructions

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI