Smithco Sweep Star 60 Owner's manual

Category
Motor vehicle accessories & components
Type
Owner's manual
February 2023
SweepStar 60
Gas and Diesel
76-000-F and 77-100-D
SN: 2654
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Parts & Service
Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction ..........................................................1-3
Safe Practices ..........................................................2
 ...........................................................3
 ..................................................3
Service ................................................................ 4-11
 ..........................................................4-6
Service Chart ........................................................7-8
 ....................................9-10
 ............................................................ 11
 ................................................................... 11
Diagrams ..........................................................12-17
 .......................................12-13
 ..........................................14-15
 .............................................16-17
Parts................................................................18-115
 ................................................18-19
 .............................20-21
 .............................................................22-23
 ..........................................................24-25
 ...............................................26-27
 ...............................................28-29
 ...................................................30-31
 ......................................................32-33
 ..................................................34-35
 ......................................36-37
 ......................................38-39
 ..................................................................40
.............................................41
 ....................................................42
 .....................................................43
 ....................................................44
 ..................46-47
 ...................48-51
........................52-53
.............................................54-55
 ..........................................................56-59
 ..............................................................60-63
 ..............................................................64-65
...................................................66-69
 ..........70-71
..............72-73
 ...............74-84
 .................................................85
 .........................86-91
 ......................................92
.....................93-114
 ............................ 115
Accessories .................................................116-118
.................... 116-117
 .................................. 118
Reference .....................................................119-120
 .............................................................. 119
 ...................120
 .....................................................................
1
Introduction
INTRODUCTION
Smithco 
-




Smithco





 
 
 
 

SMITHCO CUSTOMER SERVICE 1-800-891-9435
 
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov
2
Introduction
SAFE PRACTICES


 

 

 

 

 

 
 -

 
  
  

  -

  
  
  
  
  
   
   
   
  
  
  
  
  
  

  
  
  
  
  

These machines are intended for operation by well trained persons performing professional maintenance on golf
courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the
suitability for any task is expressed or implied.
3
Introduction
SPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESEL
WEIGHTS AND DIMENSIONS
 
 
 
 
 
 
ROLL OVER PROTECTION BAR
 
SOUND LEVEL GAS ENGINE DIESEL ENGINE
   
   
   
ENGINE GAS DIESEL
   
   
 
   
   
 
   
   
   
Tire & Wheels 
 

 
 
SPEED
 
 
BATTERY  
 
 
 
 
 
 
FLUID CAPACITY
   
   
   
  
 
 
OPTIONAL EQUIPMENT
 
 
 
 
4
Service
MAINTENANCE
LUBRICATION


 
 
  
 
 
 
 
 



®

-


HYDRAULIC OIL
 
 

 
 
 

 
 
 
 
 


   

SWEEPING



DISENGAGE THE SWEEPER HEAD BEFORE RAISING.
FILTER PACK


5
Service
MAINTENANCE (CONTINUED)
ENGINE OIL
For Briggs
engine For Kubota Diesel engine 
-



-

SAE Viscosity Grades
Starting Temperature Range Anticipated Before Next Oil Change
TOWING
-




BATTERY







 
 
 
 
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas im-
mediately with liberal amounts of water. Get medical attention immediately.
6
Service
MAINTENANCE (CONTINUED)
WHEEL MOUNTING PROCEDURE
REAR WHEELS
 
 
 
 
 
 
 

 
FRONT WHEEL
 
 
 
 
 
 
 
 

 
TIRE PRESSURE
-


JUMP STARTING
Use of booster battery and
jumper cables. Particular
care should be used when
connecting a booster battery. Use proper
polarity in order to prevent sparks.

 
 -

 
 



7
Service
SERVICE CHART GAS
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.

-

Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and ttings.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Every 100 hours Clean or change air lter.1&2
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Service exhaust system.
Check belt tension .
Every 250 hours Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydraulic oil lter.
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Replace air lter2
Replace fuel lter
Clean air cooling system.1
Check safety lter in remote air cleaner.
1 In dusty conditions or when airborne debris is present, clean more oen.
2 Every third air lter change, replace the inner safety lter.
8
Service
SERVICE CHART DIESEL
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.

-

Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and ttings.
Check for oil or water leaks.
Proper function of glow lamp timer.
Color of exhaust fumes.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Change Engine oil and lter.
Every 100 hours Clean or change air lter.1
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Check belt tension .
Every 200 hours Check radiator hoses and clamp bands.
Check idle speed.
Replace oil lter cartridge.
Change hydraulic oil lter.
Check air intake line
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Clean air cooling system.1
Change radiator coolant.
9
Service
END USER SERVICE CHART
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information
10
Service
END USER SERVICE CHART
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information
11
Service
ADJUSTMENTS
PARK BRAKE ADJUSTMENT



WHEEL 'CREEP' ADJUSTMENT


 
 


 
 

 

 
Do not lift reel head while engage. Disengage reel before lifting or lowering.
STORAGE


 
 
 
 
 

 


12
Diagrams
DIESEL WIRING DIAGRAM
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White
13
Diagrams
DIESEL WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 22-073 Battery 1
   
   
   
   14 
   
   
   
   
   
   
   
   
   
17-079 Key Set 1
   
   
   
   
   
    1
    1
   
   
   
   1
   
   
   
    
    
    
   
   
   
   
   
   
   
   
    1
   
   
14
Diagrams
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White
GAS WIRING DIAGRAM
Engine Harness
Yellow Start
Green Oil Light
Brown Ground
Red Rectier
Black Magneto
Gray Fuel Solenoid
15
Diagrams
GAS WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
   
   
   
   
   
   
   
   14 
7 22-073 Battery 1
   
   
   
   
   
   
   
   
   
   
   
   
16
Diagrams
HYDRAULIC DIAGRAM
 
   

  33
   
 
  
  
  
 
  
 
  33
17
Diagrams
HYDRAULIC DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
   
   
   
   
   
   
   
   
    58 
   
   
8892 14 
   
    1
    
   
8892 14 
    
    
8892 14 
   
   
8892 14 
   
8892 14 
   
8892 14 
    
   
18 18-173 Tee
38  
   
   
   
   
   
8892 14 
   
    
25 34-057 Tee 2
   
   
   
   
    
   
    1
    
   
   
    
34 18-190 Tee 1
   
8892 14 
18
Parts
BODY AND FRAME DRAWING

 

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Smithco Sweep Star 60 Owner's manual

Category
Motor vehicle accessories & components
Type
Owner's manual

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