Smithco Sweep Star 60 Owner's manual

February 2023

SweepStar 60

Gas and Diesel

76-000-F and 77-100-D

SN: 2654

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport@smithco.com

Parts & Service

Introduction Service Diagrams Parts Accessories Reference

CONTENTS

Introduction ..........................................................1-3

Safe Practices ..........................................................2

 ...........................................................3

 ..................................................3

Service ................................................................ 4-11

 ..........................................................4-6

Service Chart ........................................................7-8

 ....................................9-10

 ............................................................ 11

 ................................................................... 11

Diagrams ..........................................................12-17

 .......................................12-13

 ..........................................14-15

 .............................................16-17

Parts................................................................18-115

 ................................................18-19

 .............................20-21

 .............................................................22-23

 ..........................................................24-25

 ...............................................26-27

 ...............................................28-29

 ...................................................30-31

 ......................................................32-33

 ..................................................34-35

 ......................................36-37

 ......................................38-39

 ..................................................................40

.............................................41

 ....................................................42

 .....................................................43

 ....................................................44

 ..................46-47

 ...................48-51

........................52-53

.............................................54-55

 ..........................................................56-59

 ..............................................................60-63

 ..............................................................64-65

...................................................66-69

 ..........70-71

..............72-73

 ...............74-84

 .................................................85

 .........................86-91

 ......................................92

.....................93-114

 ............................ 115

Accessories .................................................116-118

.................... 116-117

 .................................. 118

Reference .....................................................119-120

 .............................................................. 119

 ...................120

 .....................................................................

1

Introduction

INTRODUCTION

Smithco 

-









Smithco











  

  

  

  



SMITHCO CUSTOMER SERVICE 1-800-891-9435

 

WARNING

Failure to follow cautious operating practices can re-

sult in serious injury to the operator or other persons.

The owner must understand these instructions, and

must allow only trained persons who understand these

instructions to operate this vehicle.

WARNING:

Engine exhaust and some of its constituents are

known to the State of California to cause cancer,

birth defects, and other reproductive harm.

For more information visit

www.P65Warning.ca.gov

2

Introduction

SAFE PRACTICES





  



  



  



  



  



  

  -



  

  

  



  -



  

  

  

  

  

   

   

   

  

  

  

  

  

  



  

  

  

  

  



These machines are intended for operation by well trained persons performing professional maintenance on golf

courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the

suitability for any task is expressed or implied.

3

Introduction

SPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESEL

WEIGHTS AND DIMENSIONS

 

 

 

 

 

 

ROLL OVER PROTECTION BAR

   

SOUND LEVEL GAS ENGINE DIESEL ENGINE

   

   

   

ENGINE GAS DIESEL

   

   

 

    

   

  

   

   

   

Tire & Wheels 

 



 

 

SPEED

 

 

BATTERY  

 

 

 

 

 

 

FLUID CAPACITY

   

   

   

   

   

 

OPTIONAL EQUIPMENT

 

 

 

 

4

Service

MAINTENANCE

LUBRICATION





 

   

   

   

   

   

   

   







®



-





HYDRAULIC OIL

  

  



  

  

  



  

  

  

 

  





   



SWEEPING







DISENGAGE THE SWEEPER HEAD BEFORE RAISING.

FILTER PACK





5

Service

MAINTENANCE (CONTINUED)

ENGINE OIL

For Briggs

engine For Kubota Diesel engine 

-







-



SAE Viscosity Grades

Starting Temperature Range Anticipated Before Next Oil Change

TOWING

-









BATTERY















  

  

  

  

Battery Electrolyte is an acidic solution and should be handled with care. If

electrolyte is splashed on any part of your body, ush all contact areas im-

mediately with liberal amounts of water. Get medical attention immediately.

6

Service

MAINTENANCE (CONTINUED)

WHEEL MOUNTING PROCEDURE

REAR WHEELS

  

  

  

  

  

  

  



  

FRONT WHEEL

  

  

  

  

  

  

  

  



  

TIRE PRESSURE

-





JUMP STARTING

Use of booster battery and

jumper cables. Particular

care should be used when

connecting a booster battery. Use proper

polarity in order to prevent sparks.



  

  -



  

  







7

Service

SERVICE CHART GAS

Before servicing or making adjustments to the machine, stop engine, set park

break, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer.

Read the engine manual before maintenance.



-



Maintenance Service Interval Maintenance Procedure

Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Change the engine oil lter.

Before each use daily Check the engine oil level.

Clean area around muer and controls.

Check the hydraulic uid level.

Check the tire pressure.

Check and clean Debris Filter Pack1

Check condition of hydraulic hoses and ttings.

Inspect and clean the machine.

Aer the rst 50 hours Change Hydraulic Oil Filter.

Every 100 hours Clean or change air lter.1&2

Clean pre-cleaner.1

Change engine oil and lter.

Replace spark plug .

Lubricate machine.

Clean or change remote air cleaner.

Check the battery uid level and cable connections..

Service exhaust system.

Check belt tension .

Every 250 hours Check engine valve clearance and adjust if necessary.

Check idle speed.

Clean battery terminals.

Change hydraulic oil lter.

Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Every 500 hours or yearly Change fuel lter.

Change hydraulic oil and lter.

Clean oil cooler ns.1

Replace air lter2

Replace fuel lter

Clean air cooling system.1

Check safety lter in remote air cleaner.

1 In dusty conditions or when airborne debris is present, clean more oen.

2 Every third air lter change, replace the inner safety lter.

8

Service

SERVICE CHART DIESEL

Before servicing or making adjustments to the machine, stop engine, set park

break, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer.

Read the engine manual before maintenance.



-



Maintenance Service Interval Maintenance Procedure

Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Change the engine oil lter.

Before each use daily Check the engine oil level.

Clean area around muer and controls.

Check the hydraulic uid level.

Check the tire pressure.

Check and clean Debris Filter Pack1

Check condition of hydraulic hoses and ttings.

Check for oil or water leaks.

Proper function of glow lamp timer.

Color of exhaust fumes.

Inspect and clean the machine.

Aer the rst 50 hours Change Hydraulic Oil Filter.

Change Engine oil and lter.

Every 100 hours Clean or change air lter.1

Clean pre-cleaner.1

Change engine oil and lter.

Replace spark plug .

Lubricate machine.

Clean or change remote air cleaner.

Check the battery uid level and cable connections..

Check belt tension .

Every 200 hours Check radiator hoses and clamp bands.

Check idle speed.

Replace oil lter cartridge.

Change hydraulic oil lter.

Check air intake line

Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Every 500 hours or yearly Change fuel lter.

Change hydraulic oil and lter.

Clean oil cooler ns.1

Clean air cooling system.1

Change radiator coolant.

9

Service

END USER SERVICE CHART

Duplicate this page for routine use.

Maintenance Check Item For the week of:

Mon Tues. Wed. urs. Fri. Sat. Sun.

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Clean the air lter

Clean the engine cooling ns.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and ttings for

damage

Check for uid leaks.

Check the tire pressure

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil lter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item Date Information

10

Service

END USER SERVICE CHART

Duplicate this page for routine use.

Maintenance Check Item For the week of:

Mon Tues. Wed. urs. Fri. Sat. Sun.

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Clean the air lter

Clean the engine cooling ns.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and ttings for

damage

Check for uid leaks.

Check the tire pressure

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil lter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item Date Information

11

Service

ADJUSTMENTS

PARK BRAKE ADJUSTMENT







WHEEL 'CREEP' ADJUSTMENT





  

  





  

  



  



  

Do not lift reel head while engage. Disengage reel before lifting or lowering.

STORAGE





  

  

  

  

  



  





12

Diagrams

DIESEL WIRING DIAGRAM

Color Code Chart

Bl Blue

Br Brown

Y Yellow

Grn Green

O Orange

R Red

B Black

P Purple

W White

13

Diagrams

DIESEL WIRING PARTS LIST

REF# PART# DESCRIPTION QUANTITY

1 22-073 Battery 1

    

    

    

   14 

    

    

    

    

    

    

    

    

    

17-079 Key Set 1

    

    

    

    

    

    1

    1

    

    

    

    1

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    1

   

    

14

Diagrams

Color Code Chart

Bl Blue

Br Brown

Y Yellow

Grn Green

O Orange

R Red

B Black

P Purple

W White

GAS WIRING DIAGRAM

Engine Harness

Yellow Start

Green Oil Light

Brown Ground

Red Rectier

Black Magneto

Gray Fuel Solenoid

15

Diagrams

GAS WIRING PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

    

    

    

    

    

    

   14 

7 22-073 Battery 1

    

    

    

    

    

    

    

    

    

    

    

    

16

Diagrams

HYDRAULIC DIAGRAM

 

   



   33

     

  

   

   

   

  

  

 

    33

17

Diagrams

HYDRAULIC DIAGRAM PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

    

    

    

    

    

    

    

    58 

    

    

8892 14 

    

    1

    

    

8892 14 

    

    

8892 14 

    

    

8892 14 

    

8892 14 

    

8892 14 

    

    

18 18-173 Tee

38  

    

    

    

    

    

8892 14 

    

    

25 34-057 Tee 2

    

    

    

    

    

    

    1

    

    

    

    

34 18-190 Tee 1

    

8892 14 

18

Parts

BODY AND FRAME DRAWING



 



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Smithco Sweep Star 60 Owner's manual

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