ADB L-852KL User manual

www.adb-air.com

Airfield Lighting

Product Solutions Catalog

User ManualUser Manual

L-852A-D, J & K ITCF, F-

Range, ICAO LED Taxiway

Centerline Light

FAA and ICAO Taxiway Centerline Lights

96A0460, Rev. C, 6/15/16

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

DISCLAIMER / WARRANTY

A.0 Disclaimer /

Standard Warranty

A.1 CE certification The equipment listed as CE certified means that the product complies with the essential requirements

concerning safety and hygiene. The directives that have been taken into consideration in the design are

available on written request to ADB.

A.2 ETL certification The equipment listed as ETL certified means that the product complies with the essential requirements

concerning safety and FAA Airfield regulations. The directives that have been taken into consideration in

the design are available on written request to ADB.

A.3 LED Product

Guarantee

Where applicable, per FAA EB67(applicable edition), ADB L858(L) Airfield Guidance Signs are warranted

against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4

years. ADB LED light fixtures (with the exception of obstruction lighting) are warranted against

mechanical and physical defects in design or manufacture for a period of 12 months from date of

installation; and are warranted against electrical defects in design or manufacture of the LED or LED

specific circuitry for a period of 4 years per FAA EB67 (applicable edition).

NOTE: See your sales order contract for a complete warranty description. In some specific cases,

deviations are (to be) accepted in the contract, which will supersede the standard warranty.

A.4 Standard Product

Guarantee

Products of ADB manufacture are guaranteed against mechanical, electrical, and physical defects

(excluding lamps) which may occur during proper and normal use for a period of one year from the date

of installation or 2 years from date of shipment and are guaranteed to be merchantable and fit for the

ordinary purposes for which such products are made. ADB L858 Airfield Guidance Signs are warranted

against mechanical and physical defects in design or manufacture for a period of 2 years from date of

installation per FAA AC 150/5345-44 (applicable edition).

NOTE: See your sales order contract for a complete warranty description.

A.5 All Products LED Products of ADB, manufactured and sold by ADB or its licensed representatives, meets the

corresponding requirements of FAA, ICAO and IEC.

ADB will correct by repair or replacement per the applicable guarantee above, at its option, equipment or

parts which fail because of mechanical, electrical or physical defects, provided that the goods have been

properly handled and stored prior to installation, properly installed and properly operated after installation,

and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of

the goods to Buyer. Refer to the Safety section for more information on Material Handling Precautions

and Storage precautions that must be followed.

ADB reserves the right to examine goods upon which a claim is made. Said goods must be presented in

the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves

the right to require the return of such goods to establish any claim.

ADB’s obligation under this guarantee is limited to making repair or replacement within a reasonable time

after receipt of such written notice and does not include any other costs such as the cost of removal of

defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive

remedy being to require such new parts to be furnished.

ADB’s liability under no circumstances will exceed the contract price of goods claimed to be defective.

Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not

manufactured by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original

manufacturer.

This is ADB’s sole guarantee and warranty with respect to the goods; there are no express warranties or

warranties of fitness for any particular purpose or any implied warranties of fitness for any particular

purpose or any implied warranties other than those made expressly herein. All such warranties being

expressly disclaimed.

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

DISCLAIMER / WARRANTY

A.6

Liability

ADB cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of

its equipment. The equipment is designed and intended only for the purpose described in the manual.

Uses not described in the manual are considered unintended uses and may result in serious personal

injury, death or property damage.

Unintended uses includes the following actions:

— Making changes to equipment that have not been recommended or described in this manual or

using parts that are not genuine ADB replacement parts or accessories.

— Failing to make sure that auxiliary equipment complies with approval agency requirements, local

codes, and all applicable safety standards if not in contradiction with the general rules.

— Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB

equipment.

— Allowing unskilled personnel to perform any task on or with the equipment.

WARNING

Use of the equipment in ways other than described in the catalogue leaflet and the manual may result in personal

injury, death, or property and equipment damage. Use this equipment only as described in the manual.

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

DISCLAIMER / WARRANTY

A.7 © ADB BVBA This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any

form or by any means, electronic, mechanical, photocopying, recording, nor otherwise, without ADB

BVBA’s prior written consent.

This manual could contain technical inaccuracies or typographical errors. ADB BVBA reserves the right to

revise this manual from time to time in the contents thereof without obligation of ADB BVBA to notify any

person of such revision or change. Details and values given in this manual are average values and have

been compiled with care. They are not binding, however, and ADB BVBA disclaims any liability for

damages or detriments suffered as a result of reliance on the information given herein or the use of

products, processes or equipment to which this manual refers. No warranty is made that the use of the

information or of the products, processes or equipment to which this manual refers will not infringe any

third party’s patents or rights. The information given does not release the buyer from making their own

experiments and tests.

TABLE OF CONTENTS

A.0 Disclaimer / Standard Warranty.............................................................................................................................II

A.1 CE certification ..................................................................................................................... ii

A.2 ETL certification ................................................................................................................... ii

A.3 LED Product Guarantee ........................................................................................................... ii

A.4 Standard Product Guarantee ..................................................................................................... ii

A.5 All Products ......................................................................................................................... ii

A.6 Liability ..............................................................................................................................iii

A.7 © ADB BVBA ......................................................................................................................... iv

1.0 Safety .......................................................................................................................................................................1

1.1 HAZARD Icons used in the manual ............................................................................................... 1

1.1.1 Qualified Personnel ......................................................................................................... 1

1.2 To use this equipment safely: .................................................................................................... 2

1.2.1 Additional Reference Materials: .......................................................................................... 2

1.2.2 Intended Use ................................................................................................................. 2

1.2.3 Fasteners ..................................................................................................................... 2

1.2.4 Operation ..................................................................................................................... 3

1.2.5 Storage ........................................................................................................................ 3

1.2.6 Material Handling Precautions .............................................................................................3

1.2.7 Action in the Event of a System or Component Malfunction .......................................................... 4

1.2.8 Maintenance .................................................................................................................. 4

1.2.9 Maintenance and Repair ....................................................................................................4

2.0 ITCF LED Light ......................................................................................................................................................... 5

2.1 About this manual .................................................................................................................. 5

2.1.1 How to work with the manual ............................................................................................. 5

2.1.2 Record of changes ........................................................................................................... 5

2.2 Introduction ......................................................................................................................... 6

2.2.1 L852A-D, J & K ITCF ......................................................................................................... 6

2.2.1.1 Compliance with Standards .......................................................................................... 6

2.2.1.2 Uses...................................................................................................................... 6

2.2.1.3 Operating Conditions ................................................................................................. 6

2.2.1.4 Packaging ............................................................................................................... 6

2.2.1.5 Electrical Supply ...................................................................................................... 7

2.2.1.6 The ITCF Light Fixture ................................................................................................ 7

2.2.2 Typical Configuration ....................................................................................................... 7

2.2.2.1 Inner Pan Subassembly ............................................................................................... 8

2.2.2.2 Optical Unit L852A, B, C, J and ICAO Straight .................................................................... 8

2.2.2.3 Optical Unit L852D & K ............................................................................................... 8

2.3 Installation .......................................................................................................................... 9

2.3.1 Mechanical Requirements .................................................................................................. 9

2.3.2 Electrical Requirements ...................................................................................................11

2.3.3 Installing the Fixture ....................................................................................................... 12

2.3.3.1 Overview of Sequence of Work.................................................................................... 12

2.3.3.2 Safety Considerations............................................................................................... 13

2.3.3.3 Unpack the Unit ..................................................................................................... 13

2.3.3.4 Coding ................................................................................................................. 13

2.3.3.5 Verify Input Requirements and Equipment Needed ............................................................ 13

2.3.4 Snow Plow Ring Assembly ................................................................................................. 14

2.3.4.1 Installation on L-868 Base.......................................................................................... 16

2.3.5 Torquing and Installation Guidance for In-pavement Fixtures ...................................................... 17

2.3.5.1 Installation on a Shallow Base ..................................................................................... 17

2.4 Maintenance ....................................................................................................................... 18

2.4.1 L852 A-D ITCF Maintenance ............................................................................................... 18

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

TOC

2.4.1.1 Cleaning the Light Channel and Prism ............................................................................ 18

2.4.1.2 Retorquing Mounting Bolts .......................................................................................... 18

2.4.1.3 Lifting Optical Unit Out of Base.................................................................................... 18

2.4.2 Repair Procedures .......................................................................................................... 19

2.4.2.1 Opening the Optical Unit ........................................................................................... 19

2.4.2.2 Replacing the Prism.................................................................................................. 20

2.4.2.3 Replacing a Prism on an L-852 LED Light Assembly ............................................................. 21

2.4.2.4 Testing an LED assembly ............................................................................................ 22

2.4.2.5 Replacing an LED Assembly ......................................................................................... 23

2.4.2.6 Replacing the Cord Set ............................................................................................. 24

2.4.2.7 Installing Power Supplies, Heaters, and Thermostats .......................................................... 25

2.4.2.8 Installing a New Optical Unit ....................................................................................... 28

2.4.2.9 Closing Optical Unit.................................................................................................. 29

2.4.3 Testing for Leaks ........................................................................................................... 30

2.5 Troubleshooting ................................................................................................................... 31

2.5.1 Troubleshooting Tips ......................................................................................................31

3.0 Appendix A.............................................................................................................................................................33

3.1 Installation Guidance for In-pavement Fixtures ............................................................................. 33

3.1.1 Reference Documents ..................................................................................................... 33

3.1.2 Mounting Systems ..........................................................................................................33

3.2 L-868 base can installation (load bearing) .................................................................................... 34

3.2.1 Use of Ceramic Bolts ......................................................................................................38

3.3 L-867 base can installation (non-load bearing) ..............................................................................39

3.4 Checking Bolt Torque ............................................................................................................ 42

4.0 Parts .......................................................................................................................................................................43

4.1 Part Diagrams and Part Numbers ............................................................................................... 44

4.1.1 ITCF Spare Parts ........................................................................................................... 50

1.0 Safety This section contains general safety instructions for installing and using ADB Airfield

Solutions equipment. Some safety instructions may not apply to the equipment in this

manual. Task- and equipment-specific warnings are included in other sections of this manual

where appropriate.

1.1 HAZARD Icons

used in the manual

For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO

and ANSI standards.

Carefully read and observe all safety instructions in this manual, which alert you to safety

hazards and conditions that may result in personal injury, death or property and equipment

damage and are accompanied by the symbol shown below.

1.1.1 Qualified Personnel

WARNING

• Failure to observe a warning may result in personal injury, death or equipment damage.

DANGER - RISK OF ELECTRICAL SHOCK OR ARC FLASH

• Disconnect equipment from line voltage. Failure to observe this warning may result in

personal injury, death, or equipment damage. ARC Flash may cause blindness, severe

burns or death.

WARNING - WEAR PERSONAL PROTECTIVE EQUIPMENT

• Failure to observe may result in serious injury.

WARNING - DO NOT TOUCH

• Failure to observe this warning may result in personal injury, death, or equipment

damage.

CAUTION

• Failure to observe a caution may result in equipment damage.

IMPORTANT INFORMATION

The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe

operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks,

familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and

repair the equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet

these requirements.

Always use required personal protective equipment (PPE) and follow safe electrical work practices.

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

To use this equipment safely:

1.2 To use this

equipment safely:

1.2.1 Additional Reference

Materials:

1.2.2 Intended Use

1.2.3 Fasteners

WARNING

Read installation instructions in their entirety before starting installation.

• Become familiar with the general safety instructions in this section of the manual before installing, operating,

maintaining or repairing this equipment.

• Read and carefully follow the instructions throughout this manual for performing specific tasks and working with

specific equipment.

• Make this manual available to personnel installing, operating, maintaining or repairing this equipment.

• Follow all applicable safety procedures required by your company, industry standards and government or other

regulatory agencies.

• Install all electrical connections to local code.

• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet

local codes.

• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.

• Protect components from damage, wear, and harsh environment conditions.

• Allow ample room for maintenance, panel accessibility, and cover removal.

• Protect equipment with safety devices as specified by applicable safety regulations.

• If safety devices must be removed for installation, install them immediately after the work is completed and check

them for proper functioning prior to returning power to the circuit.

Failure to follow these warnings may result in serious injury or equipment damage.

IMPORTANT INFORMATION

• IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies

• IEC 60364 - Electrical Installations in Buildings

• FAA Advisory: AC 150_5340_26 (current edition) Maintenance of Airport Visual Aid Facilities

• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

• National and local electrical codes and standards.

WARNING

IMPROPER USE

Using this equipment in ways other than described in this manual may result in personal injury, death or property and

equipment damage. Use this equipment only as described in this manual.

THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE.

WARNING

FOREIGN OBJECT DAMAGE - FOD

• Only use fasteners of the same type as the one originally supplied with the equipment.

• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply the

recommended adhesive type.

• Obey the instructions of the adhesives necessary for the fasteners.

Failure to follow these warnings may cause the fasteners to loosen, damage the

equipment, potentially to loosen the equipment. This can lead to a highly dangerous

situation of FOD, with potential lethal consequences.

1.2.4 Operation

1.2.5 Storage

1.2.6 Material Handling

Precautions

CAUTION

IMPROPER OPERATION

• Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment

or reaction times, should operate this equipment.

• Read all system component manuals before operating this equipment. A thorough understanding of system

components and their operation will help you operate the system safely and efficiently.

• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective devices such as

panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not

working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or

pneumatic valves.

• Protect equipment with safety devices as specified by applicable safety regulations.

• If safety devices must be removed for installation, install them immediately after the work is completed and check

them for proper functioning.

• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.

• Never operate equipment with a known malfunction.

• Do not attempt to operate or service electrical equipment if standing water is present.

• Use this equipment only in the environments for which it is rated. Do not operate this equipment in humid,

flammable, or explosive environments unless it has been rated for safe operation in these environments.

• Never touch exposed electrical connections on equipment while the power is ON.

Failure to follow this instruction can result in equipment damage.

CAUTION

IMPROPER STORAGE

If equipment is to be stored prior to installation, it must be protected from the weather and kept free of condensation

and dust.

Failure to follow this instruction can result in equipment damage.

CAUTION

ELECTROSTATIC SENSITIVE DEVICES

This equipment may contain electrostatic sensitive devices.

• Protect from electrostatic discharge.

• Electronic modules and components should be touched only when this is unavoidable e.g. soldering, replacement.

• Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by

touching a conductive earthed part of the cabinet.

• Electronic modules or components must not be brought in contact with highly insulating materials such as plastic

sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.

• The tip of the soldering iron must be grounded.

• Electronic modules and components must be stored and transported in conductive packing.

Failure to follow this instruction can result in equipment damage.

WARNING

UNSTABLE LOAD

• Use extreme care when moving heavy equipment.

• Verify that the moving equipment is rated to handle the weight.

• When removing equipment from a shipping pallet, carefully balance and secure it using a safety strap.

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

To use this equipment safely:

1.2.7 Action in the Event

of a System or Component

Malfunction

1.2.8 Maintenance

1.2.9 Maintenance and

Repair

DANGER

ARC FLASH AND ELECTRIC SHOCK HAZARD

• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system

OFF immediately.

• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.

• Never unplug a device from a constant current circuit while it is operating. Arc flash may result.

• Disconnect and lock out electrical power.

• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to

instructions provided in its manual.

Failure to follow these warnings will result in death or equipment damage.

WARNING

ELECTRIC SHOCK HAZARD

• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system

OFF immediately.

• Disconnect and lock out electrical power.

• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to

instructions provided in its manual.

Failure to follow these warnings will result in death or equipment damage.

DANGER

ARC FLASH AND ELECTRIC SHOCK HAZARD

Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.

• Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service

this equipment.

• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.

• Never unplug a device from a constant current circuit while it is operating. Arc flash may result.

• Disconnect and lock out electrical power.

• Always use safety devices when working on this equipment.

• Follow the recommended maintenance procedures in the product manuals.

• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.

• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all conductive

equipment.

• Use only approved ADB Airfield Solutions replacement parts. Using unapproved parts or making unapproved

modifications to equipment may void agency approvals and create safety hazards.

• Check the interlock systems periodically to ensure their effectiveness.

• Do not attempt to service electrical equipment if standing water is present. Use caution when servicing electrical

equipment in a high-humidity environment.

• Use tools with insulated handles when working with airfield electrical equipment.

Failure to follow these warnings will result in death or equipment damage.

2.0 ITCF LED Light ITCF-L LED Taxiway Centerline Light. The ITCF-L operates on both 3-step and 5-step CCRs

and can be powered with any CCR architecture type. When quartz-incandescent fixtures are

replaced with LED fixtures, airport staff can add more lights without increasing CCR size.

2.1 About this manual The manual shows the information necessary to:

• Install and maintain the L-852A-D, J & K ITCF, F-Range, LED Taxiway Centerline Light.

2.1.1 How to work with the

manual

1. Become familiar with the structure and content.

2. Carry out the actions completely and in the given sequence.

2.1.2 Record of changes

PAGE REV DESCRIPTION CHECKED APPROVED DATE

All A Released new manual GM DM 12/20/13

All B Updated manual RW JC 8/15/15

All C update manual, parts, torque RW JC 6/16/16

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

Introduction

2.2 Introduction

2.2.1 L852A-D, J & K ITCF

2.2.1.1 Compliance with

Standards

FAA: L-852(L) Series AC 150/5345-46 (Current Edition) and the FAA Engineering Brief No.

67. ETL Certified.

ICAO Taxiway Centerline Straight fixture designed according to ICAO Annex 14 Appendix 2.

Fig. A2-13

2.2.1.2 Uses

2.2.1.3 Operating Conditions

• Temperature:

-40°C to +55°C (-40°F to +131°F)

• Altitude: Sea level to 10,000 feet (3000 m)

• Relative Humidity: Up to 100%

2.2.1.4 Packaging

• In cardboard box: 7 x 13 x 13 in (17.8 x 33 x 33 cm)

• Weight with packing: 15.3 lb (6.94 kg)

• Weight without packing: 12.3 lb (5.58 kg)

WARNING

Read installation instructions in their entirety before starting installation.

• Become familiar with the general safety instructions in this section of the

manual before installing, operating, maintaining or repairing this

equipment.

• Read and carefully follow the instructions throughout this manual for

performing specific tasks and working with specific equipment.

Failure to follow these warnings may result in serious injury or

equipment damage.

FAA L-852A(L)

Taxiway centerline on straight sections and clearance bar in category I and

II applications, >

1,200 ft RVR

FAA L-852B(L)

Taxiway centerline on curved sections in category I and II applications,

>1,200 ft RVR

FAA L-852C(L)

Taxiway centerline on straight section and clearance bar in category III

applications,

FAA L-852D(L)

Taxiway centerline on curved sections in category III applications, <1,200

ft RVR

White/white or white/yellow used on MIRL runway edge for intersections

where runway edge spacing >400 ft (122 m)

FAA L-852J(L)

Taxiway centerline on curved sections in category I and II applications,

>

1,200 ft RVR

FAA L-852K(L)

Taxiway centerline on curved sections in category III applications, <1,200

ft RVR

NOTE: Use of two LED modules allows the option of separate control of each module in

bi-directional applications.

2.2.1.5 Electrical Supply ITCF LED F-Range fixture is designed to work with any IEC or

FAA-compliant transformer up

to 100 W without affecting the performance or lifetime of the light fixture or transformer. See

data sheet 3033 for more details on recommended isolation transformers specified below.

1

One cord set

2

One cord set per side (2 total)

3

Fixture load does not include isolation transformer load

2.2.1.6 The ITCF Light Fixture

2.2.2 Typical Configuration F-Range in-pavement light fixtures are available in unidirectional, standard bidirectional and

switchable bidirectional, and are designed to provide visual guidance along the taxiway

centerlines. (see Figure 1).

The light fixtures are manufactured in accordance with FAA specification AC 150/5345-46

(current edition), Style 3: ≤ 1/4 in. (6.35mm) height above grade.

The ICAO straight and curved fixture is designed to be in compliance with ICAO Annex 14.

ITCF Fixture Fixture Load3 Isolation Transformer

L-852D(L), L-852K(L)

Unidirectional w/out heater 21 VA 20/25 W

Bidirectional w/out heater

1

27 VA 30/45 W

Bidirectional w/out heater

2

25 VA per side

(50 VA total)

20/25 W per side

Unidirectional with heater 56 VA 65 W

Bidirectional with heater

1

58 VA 65 W

Bidirectional with heater

2

45 VA

(90 VA total)

30/45 W per side

L-852C(L), L-852J(L)

Unidirectional w/out heater 14 VA 10/15 W

Bidirectional w/out heater

1

17 VA 20/25 W

Bidirectional w/out heater

2

14 VA per side

(28 VA total)

10/15 W per side

Unidirectional with heater 46 VA 30/45 W

Bidirectional with heater

1

56 VA 65 W

Bidirectional with heater

2

34 VA

(68 VA total)

30/45 W per side

L-852A(L), L-852B(L)

Unidirectional w/out heater 12 VA 10/15 W

Bidirectional w/out heater

1

16 VA 10/15 W

Unidirectional with heater 42 VA 30/45 W

Bidirectional with heater

1

46 VA 30/45 W

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

Introduction

Figure 1: View of LED In-Pavement ITCF Light Fixture (Typical Configuration)

2.2.2.1 Inner Pan Subassembly The inner cover assembly includes the inner cover, L-823 cord sets, and the power supply, as

shown in Figure 1.

2.2.2.2 Optical Unit L852A, B,

C, J and ICAO Straight

Figure 2: Optical Unit 48A0444-XXX-XXX for L852A, B, C, J and ICAO Straight

2.2.2.3 Optical Unit L852D & K Figure 3: Optical Unit 48A0443-XXX-XXX for L852D and K

48A0444/ X X X

G R N = Green

Y L W = Amber

W H T = WHITE

R E D = RED

48A0443/ X X X

G R N = Green

Y L W = Yellow

2.3 Installation

In-pavement fixtures must be installed according to the plans and specifications; the

applicable regulatory guidance; and the manufacturer’s instruction manual. For FAA

applications, installation guidance is provided in AC 150/5340-30 (current edition).

Following are a number of items to be aware of:

2.3.1 Mechanical

Requirements

1. Correct dimensional placement of the lights is of prime importance. To achieve this,

careful attention to detail is required. Survey instruments may be used to accurately

position all fixtures for their precise location, elevation, and azimuth. The tolerances

required in FAA AC 150/5340-30, and the plans, must not be exceeded. The light beam

must be aligned as described in FAA AC 150/5340-30 with a horizontal tolerance of ±1

degree. The light fixture must be level, and the top outside edge of the fixture must be

between +0 inch and -1/16 inch (1.5875 mm) with respect to the surrounding pavement.

See FAA AC 150/5340-30, Chapter 11, Fixture Mounting Bases, for additional guidance

on installing Light Bases. Incorrect installation may cause the light output to appear to be

too dim or too bright. Incorrect installation may also increase the risk for fixture

mechanical failures.

2. Insure all base can mounting surfaces are free of dust, dirt or debris.

3. Per FAA AC 150/5340-30, Chapter 10, and FAA Engineering Brief No 83, the fixture must

be mounted using properly installed anti-vibration lock washers under the mounting bolts.

An anti-vibration lock washer is composed of a pair of unique washers with radial teeth

that grip and seat the mating surfaces. The rise of the cams between the face of washers

is greater than the pitch of the bolt. This creates tension that positively locks the bolt. Use

extreme care when placing the two halves of the lock washer together. The cams (or

steps) of each half of the lock washer must face each other.

4. Per FAA AC 150/5340-30, Chapter 10, and FAA Engineering Brief No 83, it is extremely

important that other types of washers, such as split washers, must not

be used. Failure to

use properly installed anti-vibration lock washers will cause mounting bolts to become

loose. Loose bolts increase the risk for fixture mechanical failures. Loose bolts can also

increase fixture slippage which increases the shear load on the bolts. This can cause

individual bolt failure, resulting in increased load on the remaining bolts. Finally, this can

result in an increased risk that bolts come out or shear-off, causing the bolt and fixture to

become FOD on the Runway or Taxiway.

5. Consider the use of ceramic bolts, especially if stainless steel Light Bases are being used.

Guidance on the application of ceramic bolts is given in FAA Engineering Brief No 83.

6. The fixture hold down bolts must be torqued properly and must not be over torqued.

Recommended torque values are given in “Installation on L-868 Base” on page 16. If the

torque limit is exceeded (typically due to the use of impact wrenches), the bolt is

WARNING

Read installation instructions in their entirety before starting installation.

• Become familiar with the general safety instructions in this section of the

manual before installing, operating, maintaining or repairing this

equipment.

• Read and carefully follow the instructions throughout this manual for

performing specific tasks and working with specific equipment.

Failure to follow these warnings may result in serious injury or

equipment damage.

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

Installation

overstressed and is on its way to failure. After corrosion occurs, removal can cause the

head to snap off. The head can then become FOD.

2.3.2 Electrical

Requirements

1. One of the most common causes of water leakage within in-pavement fixtures is a

pinched cord-set. It is commonly caused by trapping the fixture wires when the fixture is

installed on the base can. Use caution when mounting the fixture on the base can to

prevent the incoming wires from becoming pinched.

2. If the wire conductor jacket is compromised, the entire cord-set must be replaced.

3. Never use electrical tape to repair the cord-set, since taping will not adequately seal the

wire conductor jacket adequately to prevent water leakage.

4. Never pick the fixture up using the electrical connection leads. Picking the fixture up by

the leads can cause a break in the wire conductor jacket. If the wire conductor jacket is

cut, water is drawn in during the On and Off periods due to thermal cycling of the fixture.

5. Insure that the primary isolation transformer connection splicing methods as shown in

FAA AC 150/5340-30 are followed. It is also recommended that heat shrink be used on

each primary isolation transformer connection to minimize the risk of overall series circuit

insulation resistance degradation.

6. Verify the correct current levels are coming into the fixture. Measure the fixture input

current on a sample of fixtures using a True RMS ammeter. If current is not correct at

each CCR step:

a. Verify the primary isolation transformer current is correct at all steps. If the primary

current is incorrect, the CCR may need to be calibrated or repaired.

b. Incorrect primary isolation transformer current may also be caused by low overall

series circuit insulation resistance. Meg the series circuit and repair if necessary.

7. Verify each isolation transformer wattage matches the wattage indicated in the “Electrical

Supply ” on page 7.

8. Verify each isolation transformer ratio is correct. For a 6.6A CCR, the isolation

transformer must have a ratio of 6.6A/6.6A. For a 20A CCR, the isolation transformer

must have a ratio of 20A/6.6A.

Where to obtain the documents mentioned in this Installation Guidance document:

• FAA AC 150/5340-30, Design and Installation Details for Airport Visual Aids, may be

downloaded at http://www.faa.gov/airports/resources/advisory_circulars/

ADB Instruction Manuals may be downloaded at:

http://www.adb-airfield.com/product_center/products.aspx

. Then click on the “In-pavement

Lighting” tab and then click on the link for your particular fixture. The manuals are in the

“Literature Downloads” tab.

FAA Engineering Brief 83,

In-Pavement Light Fixture Bolts, may be downloaded at:

http://www.faa.gov/airports/engineering/engineering_briefs/

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

Installation

2.3.3 Installing the Fixture This section provides installation instructions for the L852C-D and ICAO ITCF fixtures.

NOTE: Also see the following:

— “Installing a New Optical Unit” on page 28.

NOTE: Light Detail:

2.3.3.1 Overview of Sequence

of Work

1. Electrical contractor locates new light bases and interconnecting conduit trench, and

excavates for light base bottom section by saw cutting or core drilling. Electrical contractor

prepares subgrade and stone subbase, sets bottom section with rebar, rigid steel conduit

stubs and drain, and pours high early strength concrete-encasement excavation.

Electrical contractor shall record can locations and elevations of mud plate after concrete-

encasement.

Electrical contractor excavates conduit trench, installs rigid steel and fittings, backfills

conduit trench with high early strength concrete.

2. General contractor prepares and installs concrete pavement. Electrical contractor makes

a pilot core to find mud plate center point indent before final core-drilling.

3. Electrical contractor core-drills concrete pavement. Electrical contractor installs top

section, y-flange ring, space and lighting fixture, and pours epoxy joint sealer. Provide

space for adjustment with spacers, maximum number of spacers shall be 3.

4. Se specific details as shown in FAA AC 150/5340-30 (current edition).

1. Light bases shall be installed with care to assure vertical & azimuth alignment of

fixture.

2. Provide 2'-3' cable slack within light base to allow transformer servicing.

3. Bolts and washers used during installation of base, cable and transformers shall

be replaced with new, for final installation. The minimum thread engagement into

top flange of base is 0.5".

4. As required to maintain +0/ through -1/16" below grade FAA installation

tolerance, a maximum of three spacer rings may be stacked together.

2.3.3.2 Safety Considerations Read the installation section of all system component manuals before installing this

equipment. A thorough understanding of system components and their requirements will

promote safe and efficient installation. See FAA AC 150/5340-30, Design and Installation

Details for Airport Visual Aids, and site plans and specifications for field installation of taxiway

in-pavement lights.

2.3.3.3 Unpack the Unit To reduce the possibility of damaging the light assembly, unpack the F-Range components at

the installation site. The F-Range fixtures may be packed in individual boxes; for larger

quantities, up to 36 fixtures may be packed in one box.

To unpack the F-Range fixture, open the box flaps and carefully remove the top packing

material.

If damage to any equipment is noted, file a claim form with the carrier immediately.

2.3.3.4 Coding Review the coding details for the appropriate type of F-Range fixture before installation.

If applicable, verify you have the correct kit for the light fixture you are upgrading.

L-852A, B, C, D, J, K and ICAO Coding are identified in “Parts” on page 43.

NOTE: The triangular arrowhead on the top of the fixture shows the location of the index pin

in the lower cover. The arrowhead pointer does NOT indicate any geographical orientation or

placement.

2.3.3.5 Verify Input

Requirements and Equipment

Needed

The F-Range light fixture is designed for connection to a 6.6A or 20A series lighting circuit via

an L-830 (60 Hz) or L-831 (50 Hz) isolation transformer.

Make sure you have the necessary tools and materials ready for installation (not supplied).

Also consider other tools that might be needed based on site-specific conditions.

Table 1: Suggested Tools and Materials for Installation and Repair

WARNING

Allow only qualified personnel to install ADB Airfield Solutions and auxiliary

equipment. Use only approved equipment. Using unapproved equipment in

an approved system may void FAA approvals. Observe and follow the

safety instructions in this document and all other related documentation.

Make sure all equipment is rated and approved for the environment where

it is being used.

Failure to follow these warnings may result in serious injury or

equipment damage.

Qty. Description Qty. Description

1 Torque wrench

1

Set of screwdrivers, one with 3/8" (9.525mm)

minimum blade width

1 Alignment jig

1 Diamond-faced core drill

As

needed

Silicone grease

1

Diamond-faced saw, 3/8" (9.525mm)

thick

As

needed

Joint sealing filler

1 Crimping tool 1 Pressure test fitting assembly

1 Small water suction pump

As

needed

Dow Corning Molykote

®

3452 or equal

(ADB P/N 67A0095) - used on top cover

prism seal

2

Eyebolts, 3/8 inch (9.525mm)

diameter

1 Lifting rod, 16 inches (406mm) long

As

needed

Novagard

®

Silicone Versilube

®

G322L

™

(ADB P/N 67A0009) - used on O-ring

between top cover and inner pan assembly;

also may be applied to four nipples of inner

pan assembly to install optical assembly

1 or 2 L-830 / L-831 isolation transformer

1 Set of fiber brushes

1

Set of socket wrenches, 1/2"

(12.7mm) drive

L-852A-D, J & K ITCF, F-Range, ICAO LED Taxiway Centerline Light

96A0460 Rev. C

Installation

2.3.4 Snow Plow Ring

Assembly

Figure 4: Snow Plow Ring

SEE NOTE 1 OF PAGE 5

44A6760-X3X0

TOP CVR ASSEM., BI-DIR., L-852B

44A7335-XXXXX

BOTTOM PAN ASSEMBLY, NO MONITOR, STYLE 6

60A3202

THREADED DOWEL PIN

62A2193

2-PIECE ITCF SNOW PLOW RING

64A0176-20

HBOLT 0.3750-16x1.25x1.25-N

ACC0375

CEC LOCKWASHER PAIRS S.S 3/8" 2 EA

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