TABLE OF CONTENTS
1. INTRODUCTION ............................................3
1.1. Obligations of the user and guidelines concerning safety .....3
1.2. Selection of correct power of the boiler ....................3
2. TECHNICAL DESCRIPTION ....................................4
2.1. Intended use ..........................................4
2.2. Design description .....................................4
2.3. KSP Spark boiler design diagram .........................6
2.4. Operation and technical parameters. . . . . . . . . . . . . . . . . . . . . . .7
2.5. Fuel ..................................................8
3. BEFORE START-UP ..........................................8
3.1. Boiler setting ..........................................8
3.2. Connection to chimney .................................9
3.3. Connection of CO and DHW system ..................... 10
3.4. Connection of the boiler to electrical system ..............12
3.5. Filling the system with water .......................... 12
4. USER’S MANUAL ......................................... 13
4.1. Safe operating conditions ............................. 13
4.2. Before the rst start-up ............................... 13
4.3. Firing up in boiler .................................... 14
4.4. Description of controller panel .........................14
4.5. Controller menu ..................................... 17
4.6. Cleaning and maintenance ............................ 19
4.7. Alarms ............................................. 21
Thank you for purchasing PEREKO heating boiler. This docu-
mentation applies to the KSP Pelet boilers with fuel feeder for a
wood pellet. The manual contains all necessary information and
recommendations concerning operation. Please carefully read this
document before start-up of the boiler.
Observance of the guidelines contained in the manual will ensure
safety and prevent misuse of the equipment and its faulty opera-
tion. Documentation and manuals should be kept and stored in a
way allowing using them also during servicing of the equipment.
3
PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
1. INTRODUCTION
1.1. Obligations of the user and guidelines concerning safety
To assure operational safety and maintain optimum operation
of the equipment:
• read the manual of the boiler and observe their guidelines,
• the manual should be kept and stored in a safe place in
the boiler room allowing using it at any moment of boiler
operation,
• ensure that the equipment is never operated by children
or persons who have not read the contents of the manual
and adults with disabilities preventing them from the safe
operation,
• the system should be made in compliance with the applica-
ble regulations and in accordance with the rules and recom-
mendations contained in the manual.
• before setting and connecting the boiler check whether all
components are in good working order and whether the
boiler has a complete equipment,
• the boiler should be inspected and cleaned at least once a
year and it should include removing a layer of deposited soot
and ash, which reduces the eciency of the boiler,
• avoid exceeding water temperature in boiler over 95°C,
• maintain operating pressure not exceeding 1.5 bar.
NOTE! Boiler installation in accordance with the applicable
standards and regulations and rst start-up should be car-
ried out by a qualied installer.
1.2. Selection of correct power of the boiler
Nominal power of purchased boiler (that is maximum thermal
eciency, which can be achieved during continuous use and
maintain the eciency declared by the producer) should be
selected in a way corresponding the real demand for thermal
energy even in case of occurrence of very low temperatures.
Do not purchase boiler with power higher than this planned
in the design. Selecting boiler with too high power will result in
higher fuel consumption and lack of full control over the com-
bustion process and therefore higher operation costs, while too
small boiler will not ensure sucient power necessary to heat
up the building.
Approximate boiler power can be calculated using a boiler
power calculator on our website www.pereko.pl. Furthermore,
you should also consider: thickness of walls and insulation, the
thermal permeability of rst x joinery (including: tightness of
windows and doors, type of window panels used) and climatic
zone, where the heated building is located.
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
2. TECHNICAL DESCRIPTION
2.1. Intended use
Steel heating boilers KSP Spark are intended for installation
in the central heating water systems in single-family houses,
garages, maintenance rooms etc. These boilers belong to a
group of low-temperature boilers and are not subject to reg-
istration in the regional Oce of Technical Inspection. They are
intended for operation in water distribution systems in central
heating installations with forced circulation in accordance with
the requirements of PN 91/B-02413, applying to the protection
of open water heating installations (considering the Regulation
of the Minister of Infrastructure, Journal of Laws of 2009, no. 56,
item 461).
2.2. Design description
2.2.1. The set includes
• Boiler on pallet
• Remote control
• Set of documentation
• Ash drawer
• Power cable
2.2.2. Boiler body
KSP Spark heating boilers are made of steel sheet P265GH in-
tended for production of the pressure equipment operating in
the elevated temperatures. The thickness of metal sheet of the
body from ame side equals to 5 mm Location of channels of
the convection pipes allows their cleaning by springs acting also
as a ue gas swirler. Ash and soot are removed through doors in
chamber furnace.
2.2.3. Doors
The boiler is equipped with doors in the furnace chamber in-
tended for removal of the ash, revision and inspection of the
combustion process.
2.2.4. Ash drawer
Drawer, where the ash is collected, is located in the furnace
chambers. Residues after the combustion should be removed
from the drawer on regular basis.
2.2.5. Water jacket
The water jacket is a space lled with heating medium - water.
The structure is made of steel sheet P265GH for pressure equip-
ment intended for operation in elevated temperature.
2.2.6. Thermal insulation
The whole exchanger is lined with a mineral wool from the in-
side, which is used as an insulation material.
2.2.7. Electronic controller
Microprocessor controller, installed in upper front part of the
boiler allows programming temperature of boiler operation.
The controller is also equipped with operation control sensor
and sensor of emergency boiler shutdown after exceeding water
temperature 90°C.
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
2.2.8. Feeder unit
Feeder unit is driven by the motoreducer and installed inside the
boiler on the left side under yellow panels. Its task is to take the
fuel from the container and feed it automatically to burner part.
Fuel container with cover is installed on the feeder unit.
2.2.9. Flue gas swirlers
Flue gas swirlers are located inside the pipes to swirl ue gas
stream, what has an inuence on the increase of eciency and
the boiler power. Furthermore, they are intended for cleaning of
channels from deposited ash and soot.
2.2.10. Circulation pump, CO
The boiler is equipped with a circulation pump, which is acti-
vated by the local thermostat when temperature 60°C on the
boiler is exceeded.
2.2.11. Equalizing tank
The boiler is equipped with an equalizing tank. Check prelimi-
nary pressure and add increase it if necessary.
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
2.3. KSP Spark boiler design diagram
1. Motor with transmission for cleaning system
2. Measuring capillaries
3. Flue gas extraction fan
4. Equalizing tank
5. Pressure sensor in furnace chamber
6. STB overheating protection
7. Terminal of local thermostat
8. Serial port
9. Main switch
10. Supply socket
11. Circulation pump
12. Drain of safety valve
13. Return from CO system
14. Tap water inlet *
15. Tap water outlet *
16. Mixing valve for tap water *
17. CO system feeding
18. Primary air inlet
19. Auxiliary inlet/return
20. Three-way valve *
21. Connector for solar panels*
22. Auxiliary outlet/feeding
23. Automatic vent
*additional equipment depending on boiler version
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
2.4. Operation and technical parameters
L
H
D
P
Parameter Unit Boiler model
14 18 22 29
Dimensions
D [mm] ∅ 80 ∅ 100
L [mm] 850
H [mm] 1425
P [mm] 650
Primary fuel — wood pellet
Thermal power range [kW] 4.2 - 14.4 4.2 - 17.8 5.6 - 21.6 5.6 - 28.8
Temperature of the exhaust gas at power nominal [°C] 86 92 106 126
minimum [°C] 56 56 59 59
Mass ow of the exhaust gas at power nominal [g/s] 8.8 10.2 12.8 15.6
minimum [g/s] 3.6 3.6 4.9 4.9
Water temperature on supply [°C] min. 57 / max. 80
Area of heated rooms** [m²] do 260 do 320 do 390 do 520
Heated rooms volume [m³] do 650 do 800 do 975 do 1300
Charging capacity of container [kg] 70
Boiler water capacity [dm³] 100 100 130 130
Heat exchanger material — Steel P265GH [PN-EN 10028]
Maximum working pressure [bar] 1.5 bar
Required min. chimney draught*** [Pa] 20
Supply / Power [V/W] 230V, 50Hz / 120W
Boiler class acc. to PN-EN 303-5:2012 — 5
Energy class — A+
*maximum water temperature in the boiler – 95°C; **for rooms height 2.5 m and insulation with styrofoam 15 cm (q = 55 W/m2); ***PN-EN 12809, PN-EN 303-5:2002;
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
2.5. Fuel
Wood pellet is a primary fuel used in the KSP Spark: PN-EN ISO
17225-2:2014– class A1. Fuel used for combustion in the boil-
er should have sucient caloric value > 17 MJ/kg, be dried
(moisture content ~ 10%) and have size recommended by the
producer 6±1 mm. Use of moist or too large fuel can lead to
locking in the feeder and serious failure of the boiler. Ash content
should be lower than 0.5%, the unfavourable chemical compo-
sition of the fuel can result in sintering and formation of large
amounts of dust and soot and increased fuel consumption.
3. BEFORE STARTUP
3.1. Boiler setting
The boiler requires non-ammable ooring, in form of a foun-
dation, but it is allowed to place it on non-ammable wall
base with height not lower than 50 mm. The boiler should be
placed in a way ensuring free access to the equipment, allowing
its cleaning and maintenance. Therefore it is recommended to
maintain the minimum distances when the boiler is set:
• distance from the front of the boiler to opposite boiler room
wall should not be smaller than 2 m, Operation and main-
tenance manual,
• the distance of boiler side from the wall of the boiler room
should be lower than 1 m,
• the distance of rear part of the boiler from the wall of the
boiler room should be equal to at least length of the connec-
tion, that is 0.25 m.
The room, where the boiler is located, should have gravity
ventilation in good working order, including:
1. air-supply duct in the external wall with cross-section not
lower than 50% of chimney cross-sectional area on height
maximum 1 m over the ooring or not lower than 200 cm2
for boilers with power up to 25 kW or 400 cm2 for boilers
over 25 kW,
2. separate air-exhaust duct on the internal wall with
cross-section not lower than 140 × 140 mm with an outlet
located under the boiler-room roof near the chimney.
NOTE! It is forbidden to use mechanical exhaust ventilation
in the room where the boiler was installed.
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
3.2. Connection to chimney
1. It is necessary to prepare stand-alone, tight chimney ue,
which will be used for ue gas owing from the boiler.
2. The ue should be placed at least 0.5 m over the roof ridge
to avoid the occurrence of backdraught. The intersection of
the ue should be appropriately selected for the boiler power
and height of the chimney. The minimum cross-section of
masonry chimney should not be lower than 14 × 14 cm!
The intersection of non-insulated steel chimneys should be
bigger by 20%.
NOTE! It is recommended to use chimney system resistant
to corrosion, with a decanter for condensate, due to the
high eciency of the boiler and low temperature of ue
gases <120°C. Additionally the chimneys led outside the
building require insulation.
3. Check condition of the chimney (preferably by a chimney
sweep) before connecting the boiler to the chimney and
check whether the chimney is free from connections of the
heating elements.
4. The boiler should be connected with chimney using a con-
nector. It is not recommended to use the connection at a
straight angle because it will cause a loss in the chimney
draught. Flue with chimney should be joined with a connec-
tor made of steel sheet. We put it on the outlet from the ue,
x on the chimney and seal with high-temperature silicone.
The connector should be directed slightly upwards from 5°
to 20°. If boiler ue will have a length over 400 mm then
it is recommended to insulate it with a thermal insulation.
NOTE! The KSP Spark boilers heater should be installed in
accordance with the applicable Regulation of the Minister
of Infrastructure (Journal of Laws of 2002 no. 75 item 690
and Journal of Laws of 2009 no. 56 item 461.).
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
3.3. Connection of CO and DHW system
3.3.1. Exemplary diagram of CO system protection acc. to the standard PN-91/B-02413
KSP
SPARK
Expansion vessel
Ventilation pipe
Safety pipe
Signalling pipe
Overow pipe
TI
Expansion pipe
3.3.2. Exemplary connection diagram for the storage-type water heater (DHW)
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3.3.3. Exemplary diagram of connection of domestic hot water in the boilers equipped
with the DHW exchanger module
3.3.4. Closed water installations
KSP Spark heating boilers red with solid fuels and with au-
tomatic fuel charging can be used in closed water heating
systems provided that the device intended for removal of heat
excess, that is two-function cooling valve REGULUS DBV-1, was
installed.
NOTE! The above equipment should be inspected mini-
mum twice per year. The rst inspection should be carried
out during seasonal start-up of the boiler with the water
distribution system.
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
3.4. Connection of the boiler to electrical system
The boiler requires an electrical system with rated voltage
230/50Hz in compliance with the applicable regulations. The
system should be terminated with plug-in socket equipped
with protective conductor contact with connected protective
conductor terminal PE to protect against electric shock.
3.5. Filling the system with water
3.5.1. Filling the boiler with water
before rst start-up
1. Flush heating system and boiler before lling it with water to
remove all contaminations.
2. Fill the system with water through the drain cock using the
exible hose. Water intended for feeding the heating boil-
er should meet the requirements of the PN-93/C-04607
standard. Quality of water lling the central heating system
inuences its durability therefore this water should be free
from the contaminations, oil and aggressive chemical sub-
stances. Water hardness should not exceed 2-4 (mval/l). Too
hard water causes deposition of sediment in the boiler and
heating system what decreases eciency and may damage
the boiler.
3. Stop feeding of water when the system is full that is water
will start owing out from the signalling pipe of the ex-
pansion vessel located in the highest point of the system or
when the pressure gauge indicates 1.5 bar. Relling should
take several seconds to make sure that the water ows down
from the vessel.
4. Close boiler drain cock and disconnect exible hose from the
equipment when the system is lled.
3.5.2. Relling the system with water
Heating system with open container allows direct contact of
heating water with the air what results in evaporation and ne-
cessity to rell it.
NOTE! It is forbidden to add cold water to the heated up
system. Adding water to heated boiler components may
damage it and is synonymous with loss of the warranty.
The system can be relled with water only when the boiler is
cold. Firing up should be restarted after lling the system.
3.5.3. Draining water from the system
It is not recommended to drain the water from the system after
the heating season because it increases the risk of occurrence
of the corrosion and formation of boiler scale. The exception
is a time needed to carry out necessary repair and long-term
standstills of the boiler during strong frosts. In the latter case, it
is recommended to drain water from the system (to avoid freez-
ing and therefore damaging of the system) and relling it with
water when the frost is over.
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4. USER’S MANUAL
4.1. Safe operating conditions
To maintain safe operating conditions for the boiler you should:
• Execute heating system correctly in compliance with the
requirements of the standards: PN 91/B-02413, applying to
the protection of open water heating installations, consider-
ing the Regulation of the Minister of Infrastructure, Journal of
Laws of 2009, no. 56, item 461.
• Fill the system with water correctly. Do not rell the system
with cold water during operation of the heated up boiler.
• It is forbidden to operate the boiler if the water level in the
system is below the level indicated in the central heating
system user manual.
• Do not extinguish the re in the furnace by pouring it with water.
• Use suitable equipment and protective clothing (gloves,
goggles, head protection, shoes) during work with the boiler
and take special care during servicing of non-insulated com-
ponents (e.g. doors), which may heat up to high tempera-
tures resulting in risk of burn injuries.
• Do not stay on the side of the boiler during the opening of
the doors and pay attention to ames.
• Take care of cleanness in the boiler room, ensure proper
ventilation and remove corrosive and ammable materials
located nearby.
• The boiler should be cleaned only when it does not work.
• Use mobile lamps supplied with a voltage lower than 24V
during works connected with servicing of the boiler.
• Take care of the good condition of the boiler and hydraulic
system.
• Take care of boiler cleanness and carry out annual technical
inspection.
NOTE! The boiler requires carrying out an inspection min-
imum once a year including manual cleaning of the ex-
changer and inspection of all components.
4.2. Before the rst start-up
Before the rst start-up, please check correctness of:
1. The preliminary pressure of expansion vessel in the boiler.
2. The integrity of the system and lling the boiler and system
with water.
3. Installation and connection to the electrical system.
4. Connect of the local thermostat.
NOTE! Universal local thermostat, controlling operation of
the pump, is required for correct operation of the boiler.
5. Indications of the sensors: boiler temperature, furnace tem-
perature, ue gas temperature, furnace chamber pressure.
6. Operation of boiler components: circulation pump, exhaust
fan.
7. Vents of: circulation pump, boiler and system.
8. Installation of the box for a pellet:
NOTE! Pay attention to the direction of installation of the
box, its exact adhesion and correct location of the igniter
in the box opening.
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.3. Firing up in boiler
1. Make sure that pellet is in the fuel container.
2. Check whether the furnace doors are tightly closed.
3. Make sure that furnace is clean, ash and combustion residues
as well as unburnt pellet are removed.
4. Fill feeder pipe during rst charging by selecting “manual
loading” from the menu 6. Feeder starts operation and will
be lled with pellet after pressing the arrow (1). Shutdown
the feeder with the switch on/o button when the sound of
falling pellet to the box is heard.
5. Press start button (4) for approx. two (2) seconds to start
the boiler. Combustion process consisting of three stages
starts after this operation: Loading, ring, stabilization of
operation.
NOTE! The temperature on the boiler should not be set be-
low 60°C! The too low temperature in boiler leads to the
formation of condensate in the boiler and its accelerated
wear!
4.4. Description of controller panel
The screen on the panel displays information on boiler operating
conditions. It is possible to move to various pages and execution
of available settings, depending on access level, after entering
the menu. The displayed pages can have other meaning as-
signed to an item on the screen depending on the selected oper-
ation mode. Functions of the lamps located on the control panel.
Starts settings of water
temperature
Increases value
Decerases value Flue gas vent.
DHW pump
Circulation pump Boiler status Power decrease
Next submenu
Power increase
Previous submenu
ON/OFF
RESETClock Water temp.Igniter
Local thermostatChronotermostat
Screw-conveyor feeder
Access to menu
Alarm
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
Diode of local thermostat The diode is illuminated when local thermostat is connected and it is closed
Diode of chronothermostat Diode is illuminated if the chronothermostat is active
Diode of igniter The diode is illuminated when the igniter is supplied
Diode of screw-conveyor feeder Diode is illuminated when pellet screw-conveyor feeder is operating
Diode of ue gas fan The diode is illuminated when the ue gas fan is operating
Diode of DHW pump Diode is illuminated when the DHW pump is operating
Pump ON diode The diode is illuminated when circulation pump is operating
Alarms diode The diode is illuminated when the boiler is in alarm condition
4.4.1. Function of controller keys
BUTTON 4
ON/OFF
• Boiler manual switch on and switch o
• Exit from submenu
• Exit from lockout or alarm condition (and switch to switch o condition)
BUTTON 5
POWER DECREASE
• Decrease of set value of power
• Switch from submenu to the previous item
BUTTON 6
POWER INCREASE
• Increase of set value of power
• Switch from submenu to next item
BUTTON 3
MENU SELECTION
• Switch to submenu
• Switch to programming the chronothermostat and clock
• Switch to programming the technical parameters
BUTTON 1
PARAMETERS SETTING
(INCREASE)
• Switch to water temperature in the boiler setting mode
• Increases set value in temperature setting mode
• Increases set value in technical parameters setting mode
• Starts water control in the boiler in work mode
BUTTON 2
PARAMETERS SETTING
(DECREASE)
• Decreases set value in temperature setting mode
• Decreases set value in technical parameters setting mode
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.4.2. Operation mode
The boiler switches to normal operation mode when the rst
ring up stage is nished. The following information is displayed
on the screen:
• time is displayed on the rst line.
• the second line, on the right, contains water temperature in
the boiler.
• the third line contains message “PRACA” (operation) along
with power set (from 1 to 5).
• the third line contains usually instantaneous operating pow-
er (blinking digits 1 to 5), additionally is contains “MODULA”
message when the water temperature reaches level set (see
appropriate section).
It is possible to execute the following operations during normal
operation of the boiler:
• Setting boiler operation power by selecting between
ve available levels. Power is set with buttons - “6” to in-
crease and “5” to decrease of power.
• Setting the chronothermostat parameters (see the
given section below).
• The setting of required temperature in the boiler,
from 60 to 80°C. 70°C is the optimum temperature for our
boiler, we strongly recommend leaving such temperature,
except justied technical reasons. Press “1” button once and
then adjust temperature with buttons: “1” to increase it and
“2” to decrease.
• Displaying pressure of hydraulic circuit: enter to menu 1.
The function of periodic cleaning of the furnace during nor-
mal operation is also active. Furnace cleaning mode starts for
approx. 1 minute in regular time intervals, approx. every 1 hour.
Flue gas exhaust operates almost with maximum power in the
mode, while fuel feeding is limited.
Such operations are also activated in case of boilers with
automatic cleaning of smoke ues and/or furnace.
This stage is necessary to remove ash deposits inside the
furnace and to ensure correct ventilation and combustion. The
message “CZYSZCZ. PALENISKA” (furnace cleaning) is displayed
on the screen during cleaning of the furnace.
NOTE! If you detect accumulation of excessive amounts of
the pellet in the furnace during normal operation then you
should immediately switch o the boiler and contact with
service.
4.4.3. Shutdown/damping
The boiler can be shutdown at any time by holding pressed the
start button (4) for several seconds.
Message “CZYSZCZ. KOŃCOWE” (nal cleaning) displays
on the screen after receiving shutdown signal, while ue gas
exhaust fan will operate at full power. Additionally automatic
cleaning of exchanger’s ue gas ducts will be started. This pro-
cess takes minimum 10 minutes.
NOTE! Do not cut o power during damping - it may cause
problems during next ring up.
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.4.4. Remote control
Boiler control panel, was also adapted to receive all commands
from the remote control, which is included in the equipment
(Battery type CR2025 3V).
BUTTON 1
• Switch to water temperature in the boiler setting mode
• Increases set value in temperature setting mode
• Increases set value in technical parameters setting mode
• Starts water control in the boiler in work mode
BUTTON 2
• Switch to ambient temperature setting mode
• Decreases set value in temperature setting mode
• Decreases set value in technical parameters setting mode
• Starts ambient temperature control in operation mode
BUTTON 3
• Switch to submenu
• Switch to programming the chronothermostat and clock
• Switch to programming the technical parameters
BUTTON 4
• Boiler manual switch on and switch o
• Exit from submenu
• Exit from lockout or alarm condition (and switch to switch o condition)
BUTTON 5 • Decrease of set value of power
• Switch from submenu to the previous item
BUTTON 6 • Increase of set value of power
• Switch from submenu to next item
4.5. Controller menu
Access to the menu with various items and levels allowing en-
tering to settings and card programming is gained after pressing
the “3” button. Menu items allowing access to the technical pro-
gramming are protected with an access password.
Below review describes briey menu structure focusing only
on items available for the user.
The following general rules make menu navigation easier:
• Button “3” gives access to the selected menu or submenu,
• Button “4” exits from the current menu or submenu,
• Buttons “1” and “2” changes value of the given parameter
(temperature, hour etc.),
• Buttons “5” and “6” moves between various menu or sub-
menu or between various parameters.
4.5.1. Menu 01 “WATER PRESSURE”
Water pressure in the boiler is displayed in the menu 1. Pressing
“1” and “2” you can also deactivate pressure control (“OFF”) if the
boiler has been connected to open equalizing tank or in case of
pressure transducer failure.
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Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.5.2. Menu 02 “CLOCK SETTINGS”
This menu is used to set current hour and date. The card is
equipped with a lithium battery, which is responsible for main-
taining current data and hour after cutting o the power from
the boiler.
This MENU allows setting:
01 Weekday ........................(Monday…Sunday)
02 Hours .......................................(0..23)
03 Minutes .....................................(0..59)
04 Days of the month ............................(1..31)
05 Month of the year .............................(1..12)
06 Current year ............................(2000.. 2099)
4.5.3. Menu 03 “OPERATION
PROGRAMMING”
Menu 03 gives an option to program weekly schedule for the
boiler, ring up and damping.
4.5.4. Menu 04 “LANGUAGE SELECTION”
This parameter is used to for language choice.
4.5.5. Menu 5 “SIREN MODE”
The parameter is responsible for activation/deactivation of
sound signals in case of alarm occurrence.
4.5.6. Menu 6 “PRELIMINARY LOADING”
Allows lling the feeder pipe during rst ring up. The feeder is
started by pressing the arrow (1) button. The feeder is shutdown
with the switch on/o button (4) when the sound of a pellet
falling down to the box is heard.
4.5.7. Menu 7 “BOILER STATUS”
BOILER STATUS menu displays instantaneous equipment status
showing values from probes and boiler parameters.
4.5.8. Menu 08 “SERVICE SETTINGS”
Menu intended for a service technician, protected with a code.
4.5.9. Menu 09 “PELLET TYPE”
Parameter responsible for pellet feeding time. Change the value
in the range from -9 to 9 using arrows (1) and (2). Each unit
increases or decreases feeding time by 2.5%.
4.5.10. Menu 10 “CHIMNEY TYPE”
This parameter is responsible for exhaust fan power. Each unit
increases or decreases fan rpm by 2.5%.
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PageOperation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.6. Cleaning and maintenance
4.6.1. Cleaning ash drawer
Check ash container every two days and empty it if necessary.
Ash drawer should be emptied on regular basis to ensure that
combustion residues are not reaching the base of the furnace.
Ash should be stored in a metal container with tight cover. The
container should be placed on the non-combustible substrate or
directly on the ground, in suitable distance from the combustible
materials, until the ash is completely quenched.
NOTE: Hot glow remains in the ash for a long time!
4.6.2. Furnace cleaning
If the ame if reddish or weak, and the smoke is emitted, it
can indicate that there are ash residues or formed deposits in
the furnace, preventing correct operation of the boiler and they
should be removed.
Remove furnace every two days. Lift it slightly and then
clean from ash and possible deposits. Pay special attention to
unclogging the holes using the sharpened tool. This operation is
particularly important if the pellet of unknown quality is used.
The frequency of this operation depends on the frequency of
boiler operation and type of fuel.
It is recommended to inspect the base of the furnace, clean-
ing it from possible ash.
NOTE: before start-up of the boiler you should check
whether the furnace is tightly moved to the rear towards
the ap and igniter tube is inserted to the opening in the
furnace.
20
Page Operation and maintenance manual for the KSP Spark series boilers equipped with feeders. The producer reserves the right to introduce technical modications.
4.6.3. Combustion chamber cleaning
Clean the combustion chamber, remove ash accumulating in the
chamber every week.
4.6.4. Cleaning window panel in the
doors
The glass panel in the doors should be cleaned when it is cold
and using ammonia-based degreasing and non-aggressive
agents such as a solvent. Do not allow contact of aggressive
agents with a paint covering the boiler because they could dam-
age it. The doors should be left open if the glass panel is hot prior
to cleaning to cool it down. Do not use materials, which may
damage or scratch the glass.
4.6.5. Battery replacement in remote
control
Replace used up the battery with a new one CR2025 3V paying
attention to the correct setting of the poles (pole are marked
on the remote control) and then close the remote control and
dispose of old battery in accordance with the applicable regula-
tions. Use only above-mentioned batteries.
4.6.6. Flue gas fan cleaning
NOTE: all operations connected with cleaning and/or
maintenance should be carried out when ELECTRICAL SUP-
PLY IS CUT OFF!
The boiler is equipped with ue gas fan located in its rear part.
Possible deposits of dust or ash, accumulating on fan blades,
lead to non-uniform and loud operation. It is necessary to clean
the fan at least once a year. The cleaning should be carried out
only by the service or qualied specialist because this operation
requires disassembling some parts of the boiler.
4.6.7. Service inspection and boiler
maintenance
These works are planned for execution min. once per year by
the service. They are indispensable to ensure ecient operation
of the equipment and they are a warranty of its safe operation.
• Precise cleaning of combustion chamber and heat exchanger;
• Cleaning of the ue gas motor, disassembly and cleaning
of the ue gas exhaust ducts, application of new silicone in
locations where it is foreseen;
• Inspection and checking of tightness of seals, their replace-
ment and applying the silicone in locations where it is
foreseen;
• Emptying and cleaning the tank;
• Inspection of electrical part and electronic components;
• Cleaning and inspection of pipe and pressure switch;
• Inspection and possible replacement of wear and tear com-
ponents: furnace, heater, ash drawer etc.
• It is recommended to carry out an inspection of the heat ex-
changer and remove mineral and lime deposits once a year
for models with the generation of tap water.
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