Pereko 21 Operating And Maintenance Manual

Brand: Pereko

Model: 21

Type: Operating And Maintenance Manual

This manual is also suitable for

Operating and maintenance manual

π series induction boilers

TABLE OF CONTENTS

1. INTRODUCTION AND GENERAL NOTES .........................3

1.1. Safety instructions .....................................3

1.2. Disposal of used equipment .............................3

2. FIRST START UP OF THE π SERIES BOILER .......................4

2.1. Boiler start up sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3. INSTRUCTIONS FOR THE FITTER ...............................5

3.1. Technical data .........................................5

3.2. Structure – basic components ...........................5

3.3. Hydraulic connection ...................................7

3.4. Electrical connection ...................................7

4. USER MANUAL ............................................8

4.1. Technical data .........................................8

4.2. Boiler structure description ..............................8

5. TRANSPORT AND STORAGE ..................................9

6. BOILER INSTALLATION ......................................9

7. CONTROLLER ..............................................9

7.1. Safety instructions .....................................9

7.2. Disposal of electric and electronic equipment ...............9

8. SAFETY REQUIREMENTS ................................... 10

9. WARRANTY TERMS AND CONDITIONS ....................... 10

10. SCOPE OF DELIVERY ..................................... 11

Thank you for choosing the PEREKO heating boiler. This documen-

tation concerns the π series induction boilers. This operation man-

ual contains all important information and guidelines concerning

the use of the boiler.

Before use, please read carefully the instructions specied

below. Following the guidelines included herein will ensure

safety and prevent improper use of the equipment and its faulty

operation.

The set of documents delivered with the boiler includes a con-

troller operation manual. Read through that document as well.

The documentation and instruction manuals must be kept for

future reference.

PageOperating and maintenance manual π series induction boilers

1. INTRODUCTION AND GENERAL NOTES

1. Before connecting the induction boiler, the user must

read this operation manual thoroughly.

2. The installation of the π series boiler as well as the cen-

tral heating system must be performed by authorised

personnel. The tter must conrm all performed works

and include any possible comments in the “Certicate

of launching of the π series induction boiler”.

3. All electrical connections must be installed with discon-

nected power supply.

4. Do not power up the boiler without the casing mounted

in place.

The π series induction boiler is equipped with the IE-73 con-

troller (version 1.4.14). The operating instructions for the con-

troller are attached to the operating and maintenance manual.

1.1. Safety instructions

CAUTION! This device may not be used by persons with im-

paired physical, sensory or mental capabilities, or persons

inexperienced and lacking knowledge in the operation

of this equipment (including children), unless they are

supervised or follow the instructions provided by persons

responsible for their safety.

CAUTION! Do not allow unauthorised persons to use this

equipment.

1.2. Disposal of used equipment

Used induction boiler may not be disposed of with household

waste. Contact a special

electric and electronic

equipment collection point.

The customer is responsible

for delivery of the device

to the special collection

point. Proper waste dispos-

al is essential for recycling,

processing and storage in

accordance with the environmental protection requirements. It

allows to prevent harmful eects on the natural environment

and human health, as well as recovery of used materials. For

more detailed information concerning the methods of recycling

appropriate for this product, please contact the local authorities

or municipal waste disposal company.

Equipment group: I. Large size household equipment. Type 9.

Electric furnaces, 13. Electric heating devices.

Used equipment must be delivered to:

• a local company running a used equipment collection point, or

• a municipal waste separate collection point,

• scrap metal collection point (with a proper administra-

tive authorisation to collect used electric and electronic

equipment),

• used equipment processing plant, operating as a collection

point for the particular type of waste,

• local unit responsible for collection of municipal waste,

• company authorised to collect waste,

• service point, if the equipment has been admitted for repair

and such repair has been considered unfeasible,

• wholesale or retail seller accepting one piece of used equip-

ment in replacement for one purchased device.

Degree of recovery and recycling – over 80% of the weight

of used equipment.

Page Operating and maintenance manual π series induction boilers

2. FIRST START UP OF THE π SERIES BOILER

First start up of the π series induction boiler must be performed by a properly authorised person. It is conrmed with a “Certicate of

launching of the π series induction boiler”.

2.1. Boiler start up sequence

• Place the boiler on an incombustible at surface, keeping a

minimum distance of 20 cm from the walls. Adjust horizon-

tal alignment using the feet underneath the boiler.

• the boiler must be installed in accordance with the boiler

room construction regulations, providing suitable access for

operation,

• connect the boiler with the central heating system equipped

with shuto valves,

• ll the heating system with water or non-freezing agent,

• bleed the central heating system,

• connect pumps with appropriate sockets on the boiler cas-

ing, according to the selected installation scheme (Controller

Operation Manual, pp. 5-6). Pump connection wires are de-

livered along with the boiler.

• connect temperature sensors with appropriate sockets on

the boiler casing, according to the selected installation

scheme (Controller Operation Manual, pp. 5-6). If an exter-

nal control system is used, connect the external control cable

with appropriate socket on the boiler casing. Temperature

sensors and external control cable are delivered along with

the boiler.

• install a distribution board with a 3-phase overcurrent circuit

breaker in an easily accessible site on the wall,

• connect the distribution board with the power supply

system,

• switch on the overcurrent circuit breaker on the distribution

board. Ensure that all phases are on.

• perform the procedure described in the Controller Operation

Manual.

PageOperating and maintenance manual π series induction boilers

3. INSTRUCTIONS FOR THE FITTER

3.1. Technical data

Parameter Unit. Model

10 21

Rated power* [kW] 10 21

Power supply [V] 3N~* 400

Frequency* [Hz] 50

Eciency [%] 98

Maximum current consumption [A] 16.0 30.3

Rated current of overcurrent circuit breaker [A] 20 40

Minimum cross section of power cable [mm] 5 × 2.5 5 × 6

Maximum cross section of power cable [mm] 5 × 16

Allowable pressure [MPa] 0.3

Minimum pressure [MPa] 0.05

Outlet temp. adjusted [°C] ≤ 85

Allowed outlet temp. [°C] 90

Operation time — unlimited

Dimensions (length × width × height)** [mm] 587 × 405 × 535

Weight** [kg] 130 170

Ingress protection — IP 21

Boiler connector pipes [inch] ¾

*On request: the boiler may be designed and manufactured with a dierent power, frequency and supply voltage than in the table. **The manufacturer may slightly change the dimensions and

weight of the device to improvement of parameters.

3.2. Structure – basic components

The π series induction boiler is an electromagnetic device.

The basis of the π series boiler design in the three-phase dry

transformer with a shorted secondary winding. The stainless

steel exchanger serves as a secondary winding in this structure.

It allows surface load of O ≤ 3 W/cm2. The exchanger is made

of high grade acid-resistant steel suitable for contact with food

products.

In the heating process, water undergoes electromagnetic

conditioning.

Page Operating and maintenance manual π series induction boilers

3.2.1. Simplied layout of the π series boiler components

1. Control panel

2. Boiler temperature sensor

3. STB

4. Flow sensor

5. SSR relay

6. Relay radiator with a fan

7. Exchanger

8. Relay switch

9. Overcurrent fuse

10. Power supply cable connection

11. Primary winding

BUFFER TANKS PUMP

BUFFER TANKS

SENSOR

HOT WATER

SENSOR

THERMOSTAT

POWER 400 V

POWER 230 V

HOT WATER PUMP

CENTRAL HEATING PUMP

PageOperating and maintenance manual π series induction boilers

3.3. Hydraulic connection

Hydraulic connections must be installed by properly au-

thorised persons. The hydraulic system should be designed

according to the standards: PN-B-02414:1999 – closed

system and PN-91/B-02413 – open system. The device

cannot be installed in areas where temperature may fall

below 0°C, unless a non-freezing uid is used as the heat-

ing agent. The induction boiler connection with the central

heating system and the domestic hot water system shall

be made using metal pipes.

3.4. Electrical connection

Electrical connections must be installed by properly

authorised persons. The electrical system must be

equipped with residual current protective devices

and measures to ensure power supply disconnec-

tion, in which the gap between all poles contacts is

no less than 3 mm. The main switch must be accessi-

ble at all times. Circular pump and temperature sen-

sor wires should end with appropriate plugs and be

connected with proper sockets on the boiler casing.

3.4.1. Controller relay switch connection diagram

Page Operating and maintenance manual π series induction boilers

3.4.2. RM1C60D50 semi-conductor relay diagram

4. USER MANUAL

Before boiler installation, check the requirements and guidelines

included in the user manual. That document must be provided

by the distributor or tters of the π series induction boiler. Direct

contact with manufacturer’s REPRESENTATIVES performing war-

ranty service is recommended.

4.1. Technical data

The π series induction boilers are suitable for low-temperature

central heating water systems, with maximum operation tem-

perature up to 90°C, constructed with steel, copper, polyeth-

ylene, polypropylene, CPVC and other pipes, using all types of

radiators: cast-iron, steel (plate, bathroom-type, decorative),

copper (bathroom and convection type), aluminium, oor-,

wall- and ceiling-mounted as well as heaters and air curtains.

These induction boilers can operate with all central heating boil-

ers (connected in series or parallel, as a major, auxiliary or sup-

porting device), water storage heaters, tankless water heaters,

buer tanks, etc. They operate in closed or open heating systems

with forced circulation. The π series induction boiler is a patented

design. Basic technical data are specied in section 3.1.

4.2. Boiler structure description

The π series induction boiler is an electromagnetic device. Ther-

mal energy is generated by the electromagnetic eld directly in

the heating chamber, situated on the transformer columns. This

solution allows to reduce electromagnetic eld loss signicantly.

The chamber is made of high grade acid-resistant steel suitable

for contact with food products. The induction boiler is produced

with use of modern materials and most recent technological

solutions, which extends the service life of the boiler up to 50

years. The basis of the π series boiler design is the three-phase

dry transformer with a shorted secondary winding. The second-

ary winding in this structure serves as the heating chamber. All

thermal power generated in the heating chamber is transferred

to the circulating water. The structure of the heating chamber

ensures surface thermal load of O ≤ 3 W/cm2.

PageOperating and maintenance manual π series induction boilers

5. TRANSPORT AND STORAGE

Boilers may be transported horizontally using roofed vehicles.

During the transport, boilers must be xed with equipment

preventing tipping over and mechanical damage. The boilers

may be stored in dry warehouses, where no chemically active

substances are present.

6. BOILER INSTALLATION

The boiler may be installed in any room that meets the basic re-

quirements for residential, warehousing, production spaces, etc.

In place of boiler installation, the oor must be at and even. The

boiler may also be installed on a reinforced concrete pedestal.

Minimum distance from the walls: 20 cm. Height of the room

in which the boiler will be installed shall not be lower than

190 cm. The room should be equipped with a ventilation duct.

Boiler must be connected to the heating system only by qual-

ied tters, knowing all requirements and installation instruc-

tions for the π series boilers and granting warranty on the works

performed. Electrical and hydraulic connections must be per-

formed by properly authorised persons.

7. CONTROLLER

7.1. Safety instructions

• Before installation of the controller, read carefully the oper-

ation manual.

• The controller may be used only according to its purpose.

• All connection works may be performed with power supply

disconnected. Ensure that electric cables are not powered.

• Electrical connection and installation works should be per-

formed only by properly qualied and authorised personnel,

in accordance with the valid regulations and standards.

• Do not install or use the controller if the casing is damaged.

• Electrical system in which the controller operates must be

protected with a fuse suitable for the occurring load.

• The controller is not a safety device.

• The controller must not be used as the only protection

against excessive increase of boiler temperature. Additional

protective devices must be used, e.g. STB.

7.2. Disposal of electric and electronic equipment

To protect the natural environment and human health, ensure

reuse and recycling of used electric and electronic equipment.

Disposal of devices marked with this symbol with house-

hold waste is prohibited. This product must be delivered to a

local recycling point. Contact proper local authorities for more

information.

Page Operating and maintenance manual π series induction boilers

8. SAFETY REQUIREMENTS

Do not activate the boiler without water.

Do not increase pressure in the system above the specied

standard value.

Do not allow the water in the heating system and the boil-

er to freeze.

Do not obstruct access to the boiler and its controller.

Do not place objects on the boiler casing.

Do not cover the boiler casing or the controller.

Do not close the ventilation gaps. The spacing between the

boiler bottom and the oor must allow free airow.

9. WARRANTY TERMS AND CONDITIONS

1. The manufacturer of PEREKO boilers is Envo sp. z o.o. with the

registered oce at ul. Radomska 76, Starachowice, Poland.

2. The manufacturer guarantees conformity of the device with

the technical documentation.

3. The manufacturer shall be obliged to repair any defects of

the device caused due to the Manufacturer’s fault within the

warranty period.

4. The period of warranty for the PEREKO boiler shall start on

the date of purchase indicated in the purchase invoice.

5. The warranty card shall be invalid without the date, stamp

and signatures of the Manufacturer, distribution point, seller

and user.

6. Should the warranty card or launching certicate be lost,

duplicated will not be issued.

7. The warranty card and the launching certicate are the sole

document that entitle the buyer to receive a free-of-charge

warranty repair service.

8. The manufacturer grants a 2-year warranty for the faultless

operation of the π series induction boiler. The manufacturer

grants a 2-year warranty for the faultless operation of the

control system.

9. The manufacturer reserves the right to introduce technical

modications without notice.

10. Any repairs shall be conrmed with an entry in the warranty

card and in a repair report prepared by a properly authorised

service worker.

11. Warranty claims shall be examined within 21 days from the

date of submission.

12. During the warranty period, the boiler may be replaced with

a new one if the Manufacturer declares that the repair is not

feasible (based a written statement of an authorised expert).

13. Quality claims concerning the boiler shall be submitted to a

distribution point, or directly to the Manufacturer.

14. Should the claim and the manufacturer’s service intervention

be found unreasonable, the costs of travel and work of ser-

vice personnel shall be covered by the user.

15. The warranty shall not include the faults and damage result-

ing from:

• improper installation,

• launching the system by the User or unauthorised

persons,

• installation of the boiler in an unprepared site, non-con-

forming to the construction standards,

• violation of the instructions regarding the operation, us-

age, transport, storage and maintenance,

• mechanical damage and its consequences,

PageOperating and maintenance manual π series induction boilers

• re, ooding, thunder strike, power supply network

surge, improper power supply voltage, or the eect of

other external factors or natural forces. The warranty

shall not encompass wearing parts or used protective

devices that fullled their function properly, e.g. diodes,

gaskets, fuses, etc.,

• unauthorised repairs and interference in the device

structure,

• if the boiler capacity is insucient to satisfy the technical

needs as a result of improper selection of the device,

• if the hydraulic system has been designed and/or in-

stalled improperly,

• if the electrical system has been designed and/or in-

stalled improperly,

• if the power supply network fails to deliver the proper

electric power.

16. In matters not regulated by the terms and conditions of this

warranty, relevant provisions of the Polish Civil Code shall

apply.

17. The warranty may be rejected if a copy of the launching

certicate has not been delivered to the Manufacturer or

the date of launching, installation address, user’s signature

or the stamps and signatures of authorised electrician and

hydraulics engineer are missing in the certicate.

18. The Guarantor shall not be responsible for loss and dam-

age incurred as a result of the impossibility to use a faulty

or damaged equipment. The warranty shall not encompass

service, inspection, measurement and adjustment of the

system performed on a properly operating device, without

any connection with a fault (these activities shall be con-

sidered an additional service, charged according to the valid

rates).

19. The Guarantor shall not be responsible for loss and damage

caused by improper operation of the device.

20. The Guarantor shall not be responsible for loss and damage

caused by allowing to operate the device by underage or

mentally disabled persons.

21. This warranty shall be granted for equipment purchased and

installed in Poland.

22. This warranty for sold consumer goods shall not exclude or

suspend the buyer’s rights resulting from the laws concern-

ing the guarantee for defects of a sold item.

23. This operation manual of the π series induction boiler is the

property of Envo sp. z o.o. Copying or providing to any thirds

parties without a written consent of the owner is prohibited.

10. SCOPE OF DELIVERY

π 10 kW π 21 kW

Induction boiler 1

2.5 m power supply cable OnPD 5 × 2.5 H07RN-F OnPD 5 × 6 H07RN-F

Distribution board with overcurrent circuit breaker C20A C40A

Temperature sensor 2

Pump connection cable 2

External temperature controller connection cable with 2 pin plug, OMY 2 x

0.75, 10 metres 1

Technical passport 1

Page Operating and maintenance manual π series induction boilers

SERVICE SUPPORT

Date Comments Signature

WARRANTY CARD

π series induction boiler

The manufacturer of PEREKO boilers is Envo sp. z o.o. with the registered oce at

ul. Radomska 76, Starachowice, Poland.

The manufacturer grants a 2-year warranty for the faultless operation of the π series

induction boiler. The manufacturer grants a 2-year warranty for the faultless opera-

tion of the control system.

The User has read the terms and conditions

of the π series induction boiler operation warranty.

Date of purchase/sale of the boiler Distributor’s stamp and signatureUser’s signature

Induction boiler type π 10 kW π 21 kW

Boiler serial number

Boiler purchase invoice number

FIRST OPERATION CERTIFICATE

π series induction boiler

Induction boiler type π 10 kW π 21 kW

Boiler serial number

Date of launch

Installation address

User (company) name

(date, legible signature of authorised person)

(stamp and licence number of authorised person)

Launch

(date, legible signature of the Fitter)

(stamp and licence number of the Fitter)

Hydraulic connection

(date, legible signature of the Fitter)

(stamp and licence number of the Fitter)

Electrical connection

(date, legible signature of the User)

(stamp and licence number of the User)

Launch conrmation

18-09-2018 12.43

Producer:

Envo sp. z o.o.,

27-200 Starachowice, ul. Radomska 76, POLAND

www.grupaenvo.pl

Technical support

tel. +48 (41) 274 53 53, fax +48 (41) 274 53 26

e-mail: serwis@pereko.pl,

mobile +48 602 315 512, 604 953 459, 660 726 577

www.pereko.pl

Pereko 21 Operating And Maintenance Manual

Brand: Pereko

Model: 21

Type: Operating And Maintenance Manual

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Pereko 21 Operating And Maintenance Manual

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