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SICK AOS LiDAR Object Detection Systems, AOS LiDAR Product information

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PRODUCT INFORMATION
AOS LiDAR
ADVANCED SYSTEM RELIABILITY FOR AREA MONITORING
EVEN IN HARSH CONDITIONS
Object detection systems
Area protection in log sortingAccess monitoring to unsafe
areas on drill rigs
OBJECT DETECTION SYSTEMS – AOS LiDAR | SICK 8016818/2019-07-03
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Operational safety and process reliability are becoming critical considerations due
to increasing demands on efciency, stricter requirements and expanding process
automation. Whether in ports, on railways and waterways or on manufacturing sites –
wherever there are objects in motion there is a risk of collisions. Outdoor locations may
also be vulnerable to vandalism. Unforeseen events caused by a lack of protection in
these areas can result in unplanned downtimes and escalating costs.
ONE SYSTEM – MANY APPLICATIONS
AOS LiDAR OBJECT DETECTION SYSTEMS
Wood industryMobile automation
Example applications
The AOS LiDAR object detection system ts for all applications where a single sensor for area monitoring,
collision warning, and collision avoidance isn‘t sufcient. It offers maximum operational reliability and thereby
ensures a high process availability, even in harsh ambient conditions.
Monitoring for anti-truck
lifting
Collision avoidance on ship-to-shore crane booms and between
adjacent cranes (STS)
Pathway monitoring of rubber-tired gantry cranes (RTG)
Pathway monitoring of rail
mounted gantry cranes
(RMG)
Monitoring of lock gates on waterways
Monitoring of tunnel portals Monitoring of track areas at
subway stations
Monitoring of access points through track gates
OBJECT DETECTION SYSTEMS – AOS LiDAR | SICK8016818/2019-07-03
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OBJECT DETECTION SYSTEMS AOS LiDAR
Traf c Ports and cranes
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AOS LiDAR OBJECT DETECTION SYSTEMS
UNIQUE PRINCIPLE OF OPERATION
The 2D LiDAR sensor integrated into the system detects every object that enters the
monitoring eld and reports the eld intrusion to the safety controller via a switching
outputs. The safety controller evaluates the signals and if necessary, sends a war-
ning or stop signal to the higher-level system or machine controller.
The patented system design with self-test function ensures maximum reliability. The
modular system construction and customizable conguration options allow the AOS
LiDAR to be easily integrated into a wide range of applications.
Test target
2D LiDAR
sensor
Self-test cycles for advanced reliability
The integrated self-test function ensures that the 2D
LiDAR sensor continuously detects the test target and
sends correct switching signals. If a correct response is
not received, the controller is locked and sends a signal to
the higher-level machine controller. The connecting cables
are also cyclically monitored. The high degree of diagno-
stic coverage also assists with obtaining individual safety
certications for machinery.
Diagnostic functions:
• Cable or wire break
• Missing test target
• Short to ground or cross-talk
• Misaligned sensor
• Physically defective switching output
Outdoor ready
LiDAR-technology
Detection zones up to 80 m and out-
standing performance even under
unfavorable weather conditions due
to multi-echo technology.
Reduction in false alarms
Precise object detection through
application-specic congurable
detection zones as well as intelligent
sensor signal preprocessing and
dened alarm output. The number of
possible false alarms is thus highly
minimized.
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OBJECT DETECTION SYSTEMS AOS LiDAR
Warning eld
Stop eld
Object detection signal
Object
Control
Cyclic test signal
Alarm signal to
higher-level system
Flexible system conguration
The systems can be expanded with more sensors and
control modules as well as additional functions.
Adjustable monitoring elds
• Get coverage in all areas using individually adjustable
monitoring elds
Examples of customizable congurations
• Joint signal output from multiple sensors when alarm
• triggered
• Direction-dependent activation of monitoring elds
• Situation-dependent alarms
• Control functions for peripheral devices
Optional gateways
• TDC-E for SMS and email notications as well as data
analysis
• Flexi Soft eldbus modules for simple system
integration and efcient maintenance
Easy integration and wiring
Simplied eld size settings and easy sensor to
controller connection makes commissioning easy.
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AOS LiDAR OBJECT DETECTION SYSTEMS
Product description
The AOS LiDAR (Advanced Object
Detection System) helps to avoid the
downtime and costs associated with
accidents and vandalism. The system
solution offers added value in appli-
cations where monitoring with a single
sensor just isn’t enough and maximum
operational reliability is essential. The
solution is based on a safety controller,
which runs cyclical tests to check sensor
detection behavior, sensor response to
entry commands, and that output
signals are switching correctly. Thanks
to the precongured sensors and
detection elds that can be adjusted
with maximum accuracy, enables the
AOS LiDAR to be integrated quickly and
easily into a wide range of applications.
At a glance
• Non-contact detection due to LiDAR
technology
• Adjustable, application-specic
monitoring areas
• Automated self-test cycles
• Customized control congurations
• Easy implementation of new
functions
• Optional gateways for remote
diagnosis or data analyses
Your benets
• Reliable detection in any environ-
mental conditions and even at long
distances
• Avoidance of downtime and costs
associated with accidents or
vandalism
• Flexible monitoring areas that can be
adjusted precisely for a diverse range
of applications
• Dened alarm outputs for predeter-
mined objects helps to reduce false
alarms
• Easy integration and wiring to a
machine control
• Automated monitoring of sensors and
connecting cables
• High degree of diagnostic coverage
supports individual safety certica-
tions for machinery
• Modular system construction gives
exible extension options
• Control function for peripheral devic-
es as well as safety-related signals
System solutions
OBJECT DETECTION SYSTEMS
AOS LiDAR
Subject to change without notice
.
ADVANCED SYSTEM RELIABILITY FOR
AREA MONITORING EVEN IN HARSH CONDITIONS
Additional information
Detailed technical data . . . . . . . . . . . .7
Ordering information . . . . . . . . . . . . . .9
Dimensional drawings . . . . . . . . . . . 11
Recommended accessories . . . . . . 12
- www.sick.com/AOS_LiDAR
For more information, simply enter the link or scan the QR code and get direct access to
technical data, CAD design models, operating instructions, software, application examples, and
much more.
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OBJECT DETECTION SYSTEMS AOS LiDAR
Detailed technical data
The exact device specications and performance data of the product may deviate from the information provided here, and depend on the appli-
cation in which the product is being used and the relevant customer specications.
AOS LiDAR
Features
AOS101–
AOS104
AOS104 RTG AOS501–
AOS504
AOS502 TAM AOS502 STS
Industries
Automotive and part suppliers
Wood
Airport
Building safety and security
Port
Cranes
Mobile automation
Traf c
Mining
Metal and steel
Tasks
Detecting
Sensor
LMS111-10100S01 LMS511-10100S02 LMS511-
12100S04
Number of sensors
1 ... 4
(depending on
type)
4 1 ... 4
(depending on
type)
2
Aperture angle
270° 190°
Max. range with 10 % reectivity
18 m 40 m
Version
Standard Heavy Duty
Interfaces
AOS101–
AOS104
AOS104 RTG AOS501–
AOS504
AOS502 TAM AOS502 STS
Safe switching inputs
l (8) /
l (16)
(depending on type)
l (8) /
l (16)
(depending on type)
Sichere Schaltausgänge
l (4) /
l (8)
(depending on type)
l (4) /
l (8)
(depending on type)
Response time
240 ms 330 ms 180 ms 330 ms
Conguration interface
Ethernet (sensor)
USB (control)
Output data
Alarm via control signals
Warning eld intrusion, stop eld intrusion
System test error
Contamination warning
Mechanics/electronics
AOS101–
AOS104
AOS104 RTG AOS501–
AOS504
AOS502 TAM AOS502 STS
Housing dimensions (W x D x H)
see dimensional drawings
Weight
1.1 kg, Per LMS, without connection
box
3.7 kg, Per LMS, without connection box
Supply voltage
1)
24 V DC
1)
Per LMS.
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AOS LiDAR OBJECT DETECTION SYSTEMS
AOS101–
AOS104
AOS104 RTG AOS501–
AOS504
AOS502 TAM AOS502 STS
Power consumption
8 W,
per LMS111 (+ heating 35 W, per
LMS)
4.7 W,
Flexi Soft with 1 x I/O module (with-
out load)
6.9 W,
Flexi Soft with 2 x I/O module (with-
out load)
(depending on type)
22 W, per LMS511 (+ heating 55 W, per LMS)
4.7 W, Flexi Soft with 1 x I/O module (without load)
6.9 W, Flexi Soft with 2 x I/O module (without load)
(depending on type)
Fixing
Mounting kit (sensor), Mounting rail (control)
Installation position
Application-
dependent
(sensor),
Control cabinet
(control)
On wheel frame
(sensor),
Control cabinet
(control)
Application-
dependent
(sensor),
Control cabinet
(control)
Mast or portal
(sensor)
Control cabinet
(control)
On both sides
of the boom
(sensor),
Control cabinet
(control)
1)
Per LMS.
Ambient data
AOS101–
AOS104
AOS104 RTG AOS501–
AOS504
AOS502 TAM AOS502 STS
Ambient temperature operation
–30 °C ... +50 °C
1)
–25 °C ... +55 °C
2)
–40 °C ...
+60 °C
1)
–25 °C ...
+55 °C
2)
Ambient storage temperature
–30 °C ... +70 °C
1)
–25 °C ... +70 °C
2)
–40 °C ...
+70 °C
1)
–25 °C ...
+70 °C
2)
Enclosure rating
IP65/ IP67
1)
IP20
2)
Ambient light immunity
40,000 lx 70,000 lx
Shock resistance
IEC 60068-2-27:2008-03
Vibration resistance
IEC 60068-2-6:2007-12
1)
Sensor.
2)
Control.
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OBJECT DETECTION SYSTEMS AOS LiDAR
Ordering information
Control conguration Number of
sensors
Max. range with
10 % reectivity
Items supplied Type Part no.
Area monitoring and
collision avoidance
1 18 m
LMS111-10100S01
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Connection box LMS1xx
Mounting kit for LMS1xx
Ethernet connection cable SSL-2J04-G10ME
AOS101 1064408
2 18 m
LMS111-10100S01 (2 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Connection box LMS1xx (2 x)
Mounting kit for LMS1xx (2x)
Ethernet connection cable SSL-2J04-G10ME
AOS102 1066127
3 18 m
LMS111-10100S01 (3 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Connection box LMS1xx (3x)
Mounting kit for LMS1xx (3x)
Ethernet connection cable SSL-2J04-G10ME
AOS103 1066128
4 18 m
LMS111-10100S01 (4 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Connection box LMS1xx (4x)
Mounting kit for LMS1xx (4x)
Ethernet connection cable SSL-2J04-G10ME
AOS104 1066129
Collision avoidance for
gantry cranes
4 18 m
LMS111-10100S01 (4 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Connection box LMS1xx (4x)
Mounting kit for LMS1xx (4x)
Ethernet connection cable SSL-2J04-G10ME
Weather protection cover 270° (4 x)
AOS104 RTG 1064544
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AOS LiDAR OBJECT DETECTION SYSTEMS
Control conguration Number of
sensors
Max. range with
10 % reectivity
Items supplied Type Part no.
Area monitoring and
collision avoidance
1 40 m
LMS511-10100S02
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10ME
LMS511 accessory set 1
AOS501 1064409
2 40 m
LMS511-10100S02 (2 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10ME
LMS511 accessory set 1 (2 x)
AOS502 1066130
3 40 m
LMS511-10100S02 (3 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10ME
LMS511 accessory set 1 (3 x)
AOS503 1066131
4 40 m
LMS511-10100S02 (4 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10ME
LMS511 accessory set 1 (4 x)
AOS504 1066132
Monitoring for track
access
incl. differentiation
between entering
objects
2 40 m
LMS511-10100S02 (2 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10ME (2 x)
Mounting kit mast mount (2 x)
Connection box LMS5xx (2 x)
AOS502 TAM 1099436
Collision avoidance for
ship to shore cranes
2 40 m
LMS511-12100S04 (2 x)
Flexi Soft main module FX3-CPU000000
Flexi Soft system plug FX3-MPL000001
Flexi Soft I/O module FX3-XTIO84002 (2 x)
USB conguration cable DSL-8U04G02M025KM1
USB stick with conguration les
Ethernet connection cable SSL-2J04-G10MACO
(2 x)
Mounting bracket (2x)
Mounting kit for laser scanner (2 x)
Connection box LMS5xx Heavy Duty (2x)
AOS502 STS 1064545
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OBJECT DETECTION SYSTEMS AOS LiDAR
Dimensional drawings (Dimensions in mm (inch))
FX3-XTIO
96.5
(3.80)
93.3
(3.67)
86.5
(3.41)
29.1
(1.15)
22.5
(0.89)
20
(0.79)
14.8
(0.58)
5.1
(0.20)
14.8
(0.58)
75.3
(2.96)
109
(4.29)
93.7
(3.69)
58
(2.28)
78
(3.07)
5.1
(0.20)
114.3
(4.50)
120.6
(4.75)
1 Only valid for FX3-XTIO
FX3-CPU0
96.5
(3.80)
93.3
(3.67)
114.3
(4.50)
19.5
(0.77)
75.3
(2.97)
120.6
(4.75)
15.4
(0.61)
33.1
(1.30)
58
(2.28)
78
(3.07)
109
(4.29)
93.7
(3.69)
20
(0.79)
22.5
(0.89)
8.8
(0.34)
8.5
(0.33)
20
(0.79)
1 Approximate connector range
LMS111
54.5 (2.15)
49 (1.93)
10.5
(0.41)
79.3 (3.12)
11 (0.43)
105 (4.13)
1
∅ 94 (3.70)
152
(5.98)
79.3 (3.12)
73 (2.87)
102 (4.02)
1
QC passed
116 (4.57)
23.8 (0.94)
OK
STOP
Q2
Q1
22
1 Mounting hole M5 x 7.5
2 Connector M12
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AOS LiDAR OBJECT DETECTION SYSTEMS
LMS511
159
(6.26)
93
(3.66)
55
(2.17)
2
1
120
(4.72)
32
(1.26)
137
(5.39)
147
(5.79)
3
155
(6.10)
11
(0.43)
185
(7.28)
63
(2.48)
(3.05)
77.5
91
(3.58)
43
(1.69)
190°
1 4 screw holes M8 x 9
2 Do not block front screen
3 4 screw holes M6 x 8
Recommended accessories
Figure Description Type Part no.
AOS101
AOS102
AOS103
AOS104
AOS104 RTG
AOS501
AOS502
AOS503
AOS504
AOS502 TAM
AOS502 STS
Device protection (mechanical)
Weather hood (125°), alumi-
num powder-coated
Weather hood 125° for LMS5xx 2026151 – – – – –
O O O O
– –
Weather hood, 190° Weather protection cover 190° 2046459
O O O O
– – – – – – –
Weather hood, 270° Weather protection cover 270° 2046458
O O O O
– – – – – – –
Weather hood (180°), vertical
mounting
Weather protection hood 2063050 – – – – –
O O O O
– –
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OBJECT DETECTION SYSTEMS AOS LiDAR
Figure Description Type Part no.
AOS101
AOS102
AOS103
AOS104
AOS104 RTG
AOS501
AOS502
AOS503
AOS504
AOS502 TAM
AOS502 STS
Test and monitoring tools
Alignment aid for detecting
the infrared light of SICK
sensors.
Alignment aid 2101720
O O O O O O O O O O O
Scan nder, receiver to local-
ize infrared scans
Scan-Finder LS-80L 6020756
O O O O O O O O O O O
Software
SOPAS Engineering Tool.
Installation of SOPAS ET only.
Device software (SDD) can
be downloaded after the rst
start of SOPAS ET.–
SOPAS Engineering Tool 2018 –
O O O O O O O O O O O
Simple conguratio tool for
Flexi Soft control system
Flexi Soft Designer
O O O O O O O O O O O
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NOTES
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SICK AG | Waldkirch | Germany | www.sick.com
SICK AT A GLANCE
SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With
more than 9,700 employees and over 50 subsidiaries and equity investments as well as numerous agencies
worldwide, SICK is always close to its customers. A unique range of products and services creates the
perfect basis for controlling processes securely and efciently, protecting individuals from accidents, and
preventing damage to the environment.
SICK has extensive experience in various industries and understands their processes and requirements.
With intelligent sensors, SICK delivers exactly what the customers need. In application centers in Europe,
Asia, and North America, system solutions are tested and optimized in accordance with customer specica-
tions. All this makes SICK a reliable supplier and development partner.
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8016818/2019-07-03 ∙ SG_06 ∙ Pre USmod en49
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