SICK Flexi Soft in Flexi Soft Designer Configuration Software Operating instructions

Type
Operating instructions
O P E R A T I N G I N S T R U C T I O N S
Flexi Soft in Flexi Soft Designer
Configuration software
Described product
F
lexi Soft in Flexi Soft Designer
Configuration software
Manufacturer
SIC
K AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
T
his work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
T
his document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 11
1.1 Purpose of this document........................................................................ 11
1.2 Scope of application and modification level........................................... 13
1.3 Information depth..................................................................................... 13
1.4 Target groups............................................................................................ 13
1.5 Further information................................................................................... 13
1.6 Symbols and document conventions...................................................... 14
2 On safety............................................................................................. 15
2.1 General safety notes................................................................................ 15
2.2 Intended use............................................................................................. 15
2.3 Requirements for the qualification of personnel.................................... 15
3 Version, compatibility, and features............................................... 17
4 Installation.......................................................................................... 20
4.1 System requirements............................................................................... 20
4.2 Installing and updating the software....................................................... 20
4.3 Unsupervised installation......................................................................... 21
4.4 Licensing and activation of additional functions.................................... 21
5 Connecting the computer to the Flexi Soft system...................... 22
5.1 Initial steps for setting up a connection.................................................. 22
5.1.1 Connecting the computer to the Flexi Soft system via
R
S-232..................................................................................... 22
5.1.2 Connecting the computer to the Flexi Soft system via USB.. 24
5.1.3 Status and background color.................................................. 25
5.2 Editing communication settings.............................................................. 25
5.2.1 Adding a COM connection profile (serial interface)............... 26
5.2.2 Add USB connection profile.................................................... 27
5.2.3 Add TCP/IP connection profile................................................ 27
5.2.4 Checking the connection profile............................................. 29
5.2.5 Changing the network settings for a Flexi Soft gateway........ 30
5.3 Establishing a connection to the Flexi Soft system................................ 30
5.4 Detecting a project................................................................................... 31
5.5 User groups in Flexi Soft Designer.......................................................... 31
6 The user interface............................................................................. 34
6.1 Home screen............................................................................................. 34
6.2 Language selection................................................................................... 34
6.3 Standard views......................................................................................... 34
6.4 Arranging windows.................................................................................... 35
6.5 Hardware configuration............................................................................ 36
6.5.1 Configuring the Flexi Soft modules......................................... 39
6.5.2 Module status bits in the Hardware configuration view........ 40
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6.5.3 Connecting elements............................................................... 41
6.5.4 Safe and non-safe elements in the hardware configuration 41
6.5.5 Expanding elements................................................................ 42
6.5.6 Configuring connected elements............................................ 42
6.5.7 Customized elements.............................................................. 44
6.5.8 Connecting EFI-enabled devices............................................. 48
6.5.9 Exporting and importing a partial application and replacing
module
s.................................................................................... 50
6.5.10 RS-232 routing......................................................................... 53
6.5.11 Optimization of the logic execution time................................ 57
6.6 Logic editor................................................................................................ 58
6.6.1 Using the Logic editor.............................................................. 59
6.6.2 CPU markers............................................................................ 60
6.6.3 Jump addresses....................................................................... 61
6.6.4 Validating the configuration.................................................... 62
6.6.5 I/O matrix................................................................................. 62
6.6.6 Logic access levels.................................................................. 65
6.7 Tag name editor........................................................................................ 67
6.7.1 Importing and exporting tag names....................................... 68
6.7.2 Exporting tag names for use in Pro-face GP-Pro EX.............. 69
6.7.3 Coding Pro-face prefixes and postfixes.................................. 70
6.8 Report........................................................................................................ 71
6.8.1 Comparing projects................................................................. 72
6.9 Diagnostics................................................................................................ 73
6.10 Data recorder............................................................................................ 75
6.10.1 Toolbar...................................................................................... 76
6.10.2 Status and control................................................................... 77
6.10.3 Configuring the data recorder................................................. 77
6.10.4 Recording data......................................................................... 80
6.10.5 Exporting, importing, and deleting data................................. 80
6.10.6 Visualizing data........................................................................ 80
7 Logic programming in the main module....................................... 83
7.1 Safety notes for logic programming......................................................... 83
7.2 Overview of the function blocks in the main module............................. 85
7.3 Configuring the function blocks............................................................... 86
7.3.1 Inputs of the function blocks.................................................. 87
7.3.2 Inverting inputs........................................................................ 87
7.3.3 Outputs of the function blocks............................................... 88
7.3.4 The Fault present output......................................................... 88
7.3.5 Changing the execution sequence.......................................... 89
7.4 Module data in the Logic editor............................................................... 89
7.4.1 Inputs........................................................................................ 89
7.4.2 Outputs..................................................................................... 90
7.4.3 Module status bits................................................................... 90
7.4.4 EFI I/O error status bits in the logic editor............................. 95
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7.5 Time values and logic execution time..................................................... 96
7.6 Logical function blocks............................................................................. 96
7.6.1 NOT........................................................................................... 96
7.6.2 AND........................................................................................... 97
7.6.3 OR............................................................................................. 98
7.6.4 XOR (exclusive OR)................................................................... 99
7.6.5 XNOR (exclusive NOR)............................................................. 99
7.6.6 Multiple release....................................................................... 100
7.6.7 RS Flip-Flop.............................................................................. 101
7.6.8 JK Flip-Flop............................................................................... 101
7.6.9 Multiple memory...................................................................... 103
7.6.10 Clock generator........................................................................ 104
7.6.11 Event counter (up, down, and up and down)......................... 105
7.6.12 Fast shut off and Fast shut off with bypass........................... 108
7.6.13 Edge detection......................................................................... 113
7.6.14 Binary encoder......................................................................... 113
7.6.15 Binary decoder......................................................................... 116
7.6.16 Message generator.................................................................. 119
7.6.17 Routing 1:n............................................................................... 122
7.6.18 Routing n:n............................................................................... 123
7.7 Application-specific function blocks........................................................ 123
7.7.1 Reset........................................................................................ 123
7.7.2 Restart...................................................................................... 125
7.7.3 Off-delay timer.......................................................................... 126
7.7.4 Adjustable off-delay timer....................................................... 127
7.7.5 On-delay timer.......................................................................... 128
7.7.6 Adjustable on-delay timer........................................................ 129
7.7.7 External device monitoring...................................................... 130
7.7.8 Valve monitoring...................................................................... 133
7.7.9 User mode switch.................................................................... 136
7.7.10 Switch synchronization............................................................ 138
7.7.11 Error output combination........................................................ 142
7.7.12 Ramp down detection.............................................................. 143
7.7.13 Frequency monitoring.............................................................. 149
7.7.14 Start warning............................................................................ 154
7.8 Function blocks for dual-channel evaluation.......................................... 159
7.8.1 Single-channel evaluation....................................................... 160
7.8.2 Dual-channel evaluation (1 pair) and discrepancy time....... 160
7.8.3 Double dual-channel evaluation and synchronization time.. 162
7.8.4 Emergency stop....................................................................... 164
7.8.5 Magnetic switch....................................................................... 165
7.8.6 Light curtain monitoring.......................................................... 166
7.8.7 Safety gate monitoring............................................................ 167
7.8.8 Tolerant dual-channel evaluation........................................... 168
7.8.9 Two hand control type IIIA....................................................... 173
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7.8.10 Two hand control type IIIC....................................................... 174
7.8.11 Multi operator.......................................................................... 175
7.9 Parallel muting, Sequential muting, and Cross muting function
bloc
ks........................................................................................................ 177
7.9.1 Overview and general description.......................................... 177
7.9.2 Safety notes for muting applications...................................... 179
7.9.3 Inputs, outputs and parameters of function blocks.............. 182
7.9.4 Notes on wiring........................................................................ 190
7.9.5 Transition from Stop status to Run status.............................. 191
7.9.6 Error statuses and reset information..................................... 191
7.9.7 Parallel muting......................................................................... 191
7.9.8 Sequential muting................................................................... 193
7.9.9 Cross muting............................................................................ 195
7.10 Function blocks for press contact monitoring........................................ 197
7.10.1 Overview and general description.......................................... 197
7.10.2 Eccentric press contact........................................................... 198
7.10.3 Universal press contact........................................................... 204
7.11 Function blocks for press cycle control................................................... 212
7.11.1 Press setup.............................................................................. 212
7.11.2 Press single stroke.................................................................. 215
7.11.3 Press automatic....................................................................... 220
7.11.4 PSDI mode............................................................................... 224
7.12 Grouped function blocks.......................................................................... 232
7.12.1 Grouping function blocks........................................................ 233
7.12.2 Adding inputs and outputs...................................................... 233
7.13 Customized function blocks..................................................................... 234
7.13.1 Creating customized function blocks...................................... 234
7.13.2 Changing customized function blocks.................................... 235
7.13.3 Transferring customized function blocks to other comput‐
ers............................................................................................. 235
7.13.4 Deleting customized function blocks...................................... 235
7.14 Simulating the configuration.................................................................... 236
7.15 Force mode............................................................................................... 238
8 I/O modules....................................................................................... 243
8.1 Dual-channel evaluation and discrepancy time monitoring................... 243
8.2 ON-OFF filter and OFF-ON filter................................................................ 244
8.3 Deactivating test pulses at FX3-XTIO outputs......................................... 245
8.4 Extended fault detection time for cross-circuits at outputs Q1 to Q4
of the FX3-XTIO for switching higher capacitive loads............................ 246
9 Logic programming in Motion Control FX3-MOC0........................ 248
9.1 General description.................................................................................. 248
9.2 Safety notes for logic programming......................................................... 248
9.3 Parameterization of function blocks........................................................ 250
9.4 Inputs and outputs in the logic editor..................................................... 250
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9.4.1 General data sources.............................................................. 251
9.5 Time values and logic execution time..................................................... 251
9.6 Data types used in the logic of the FX3-MOC0....................................... 251
9.7 Exchange of process data between main module and FX3-MOC0....... 253
9.8 Module status bits of the FX3-MOC0...................................................... 254
9.9 Overview of the function blocks in the FX3-MOC0................................. 255
9.10 Function blocks for monitoring................................................................ 256
9.10.1 Speed cross check V1............................................................. 256
9.10.2 Speed monitor V1.................................................................... 267
9.10.3 Safe Stop V1............................................................................ 278
9.11 Function blocks for data conversion........................................................ 291
9.11.1 UI8 to Bool V1.......................................................................... 291
9.11.2 Bool to UI8 V1.......................................................................... 292
9.11.3 Motion status to Bool V1......................................................... 292
9.11.4 Speed to Bool V1..................................................................... 293
9.11.5 Speed to laser scanner V1...................................................... 294
9.12 Easy Applications...................................................................................... 295
9.12.1 Using Easy Applications........................................................... 296
9.12.2 Typical procedure for working with Easy Applications........... 299
10 Encoder in Motion Control FX3-MOC0............................................ 300
10.1 Functions for all encoder types................................................................ 300
10.1.1 General parameters of the encoder on the FX3-MOC0........ 300
10.1.2 Scaling of the measurement system...................................... 300
10.1.3 Encoder count direction.......................................................... 301
10.1.4 Encoder connection type and ID code monitoring................ 301
10.1.5 Monitoring of the maximum step change in speed............... 302
10.2 A/B incremental encoder......................................................................... 303
10.3 Sin/Cos encoders..................................................................................... 303
10.3.1 Special parameters for Sin/Cos encoders............................. 303
10.3.2 Sin/Cos analog voltage monitoring........................................ 303
10.3.3 Limits of Sin/Cos analog voltage monitoring......................... 308
10.3.4 Sin/Cos resolution enhancement........................................... 311
10.4 SSI encoder............................................................................................... 311
10.4.1 Special parameters for SSI encoders..................................... 311
10.4.2 Transmit position data twice................................................... 312
10.4.3 Error bit evaluation.................................................................. 313
10.4.4 Maximum data reception interval........................................... 313
11 Logic programming in Motion Control FX3-MOC1........................ 314
11.1 General description.................................................................................. 314
11.2 Safety notes for logic programming......................................................... 314
11.3 Parameterization of function blocks........................................................ 316
11.4 Inputs and outputs in the logic editor..................................................... 316
11.4.1 General data sources.............................................................. 317
11.5 Time values and logic execution time..................................................... 317
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11.6 Data types used in the logic of the FX3-MOC1....................................... 317
11.7 Exchange of process data between main module and FX3-MOC1....... 319
11.8 Module status bits of the FX3-MOC1...................................................... 320
11.9 Overview of the function blocks in the FX3-MOC1................................. 321
11.10 Function blocks for monitoring................................................................ 323
11.10.1 General principles.................................................................... 323
11.10.2 Programming examples........................................................... 325
11.10.3 Position by reference V1......................................................... 330
11.10.4 Position cross check V1.......................................................... 340
11.10.5 Speed cross check V2............................................................. 349
11.10.6 Speed monitor V2.................................................................... 364
11.10.7 Position monitor V1................................................................. 376
11.10.8 Safe Stop V2............................................................................ 392
11.11 Function blocks for data conversion........................................................ 408
11.11.1 UI8 to Bool V1.......................................................................... 408
11.11.2 Bool to UI8 V1.......................................................................... 409
11.11.3 Motion status to Bool V2......................................................... 410
11.11.4 Speed to Bool V2..................................................................... 410
11.11.5 Speed to laser scanner V2...................................................... 412
11.12 Logical function blocks............................................................................. 414
11.12.1 NOT V1...................................................................................... 414
11.12.2 AND8 V1................................................................................... 414
11.12.3 OR8 V1..................................................................................... 415
12 Encoder in Motion Control FX3-MOC1............................................ 417
12.1 Functions for all encoder types................................................................ 417
12.1.1 General parameters of the encoder on the FX3-MOC1........ 417
12.1.2 Scaling of the measurement system...................................... 417
12.1.3 Encoder count direction.......................................................... 418
12.1.4 Encoder connection type and ID code monitoring................ 418
12.1.5 Inhibit Error Message.............................................................. 419
12.2 A/B incremental encoder......................................................................... 419
12.3 Sin/Cos encoders..................................................................................... 420
12.3.1 Special parameters for Sin/Cos encoders............................. 420
12.3.2 Sin/Cos analog voltage monitoring........................................ 420
12.3.3 Limits of Sin/Cos analog voltage monitoring......................... 425
12.3.4 Sin/Cos resolution enhancement........................................... 428
12.4 SSI encoder............................................................................................... 428
12.4.1 Special parameters for SSI encoders..................................... 428
12.4.2 Double data transmission....................................................... 429
12.4.3 Error bit evaluation.................................................................. 430
12.4.4 Filtering of speed jumps.......................................................... 430
12.4.5 Maximum position jump monitoring....................................... 431
12.4.6 Maximum data reception interval........................................... 432
12.4.7 Position range.......................................................................... 432
12.4.8 Teach position.......................................................................... 434
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13 Analog input module FX3-ANA0..................................................... 435
13.1 Input signals.............................................................................................. 436
13.2 Process ranges......................................................................................... 440
13.3 Signal ranges............................................................................................ 442
13.4 Additional configuration........................................................................... 445
13.5 The FX3-ANA0 in the logic editor............................................................. 446
13.6 The FX3-ANA0 in the data recorder......................................................... 449
14 Flexi Link............................................................................................. 450
14.1 Overview of Flexi Link............................................................................... 450
14.1.1 System requirements and restrictions for Flexi Link............. 450
14.2 Principle of operation............................................................................... 450
14.2.1 Flexi Link address.................................................................... 451
14.2.2 Flexi Link ID.............................................................................. 451
14.3 Setting up a new Flexi Link system.......................................................... 452
14.3.1 Connecting to an existing hardware system.......................... 452
14.3.2 Setting up a Flexi Link project when the hardware is not
a
vailable................................................................................... 455
14.3.3 Flexi Link configuration........................................................... 456
14.3.4 Transferring and verifying the Flexi Link configuration.......... 461
14.4 Flexi Link functions................................................................................... 463
14.4.1 Flexi Link system: System overview........................................ 466
14.4.2 Flexi Link system: Process image........................................... 467
14.4.3 Flexi Link system: Network settings....................................... 468
14.4.4 Flexi Link stations: Flexi Link data in the logic editor............ 470
14.4.5 Flexi Link stations: Station X view and process image.......... 472
14.4.6 Flexi Link stations: Teach function......................................... 474
14.4.7 Flexi Link status bits................................................................ 476
14.5 Flexi Link troubleshooting........................................................................ 478
14.5.1 Inconsistent Flexi Link ID........................................................ 478
15 Flexi Line............................................................................................. 479
15.1 Overview of Flexi Line............................................................................... 479
15.1.1 System requirements and restrictions for Flexi Line............. 479
15.2 Flexi Line principle of operation............................................................... 480
15.2.1 Topology................................................................................... 480
15.2.2 Flexi Line configuration........................................................... 480
15.2.3 Flexi Line checksum................................................................ 483
15.2.4 Flexi Line data in the logic editor............................................ 483
15.2.5 Flexi Line status bits................................................................ 484
15.2.6 Teach........................................................................................ 485
15.2.7 Status and diagnostics............................................................ 486
15.3 Setting up a new Flexi Line system.......................................................... 487
15.3.1 Configuring and commissioning a Flexi Line system............. 487
15.3.2 Modifying a Flexi Line system................................................. 488
15.3.3 Configuring the Flexi Line logic............................................... 489
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16 Transferring and saving the configuration..................................... 491
16.1 Transferring project data to the safety controller................................... 491
16.2 Compatibility check.................................................................................. 491
16.3 Verifying configuration.............................................................................. 492
16.4 Activating write protection for the configuration in the controller......... 493
16.5 Configuration checksums......................................................................... 494
16.6 Duplicating system plugs......................................................................... 495
16.7 Automatic configuration recovery (ACR).................................................. 495
16.7.1 Supported EFI-enabled devices.............................................. 495
16.7.2 Structure of the ACR dialog box.............................................. 496
16.7.3 Setting up ACR......................................................................... 497
16.7.4 Replacing devices.................................................................... 500
16.7.5 Troubleshooting....................................................................... 501
16.8 Automated download of a configuration................................................. 501
16.8.1 Creating a download script...................................................... 502
16.8.2 Automated download in Windows........................................... 504
16.8.3 Automated download in Linux................................................. 508
17 Device statuses in the Flexi Soft system....................................... 512
17.1 Changing the device status...................................................................... 512
17.2 Behavior on system startup..................................................................... 513
17.3 Software-controlled reset of the main module....................................... 513
18 Commissioning.................................................................................. 515
18.1 Wiring and voltage supply........................................................................ 515
18.2 Transferring the configuration.................................................................. 515
18.3 Thorough technical check and commissioning...................................... 515
19 Troubleshooting................................................................................. 517
19.1 Troubleshooting........................................................................................ 517
19.2 Creating diagnostics package.................................................................. 517
20 Deinstallation..................................................................................... 518
21 Ordering information........................................................................ 519
21.1 Ordering information for Flexi Soft Designer additional functions........ 519
22 List of abbreviations.......................................................................... 520
23 List of figures..................................................................................... 521
24 List of tables....................................................................................... 529
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1 About this document
1.1 Purpose of this document
For the Flexi Soft system, there are operating instructions and mounting instructions, each covering clearly defined
f
ields of application.
Table 1: Overview of the Flexi Soft documentation
Document type Title Contents Purpose Part number
Operating instruc‐
t
ions
Flexi Soft Modular
Safety Controller
Hardware
Description of the Flexi Soft
modules and their functions
Instructions for technical
personnel working for the
machine manufacturer or
operator on the safe mount‐
ing, electrical installation,
and maintenance of the
Flexi Soft safety controller
8012999
Operating instruc‐
tions
Flexi Soft in the
Flexi Soft Designer
Configuration software
Description of the software-
based configuration of the
Flexi Soft safety controller
along with important diag‐
nostics functions and
detailed notes on identifying
and rectifying errors
Instructions for technical
personnel working for the
machine manufacturer or
operator on the safe configu‐
ration and commissioning,
as well as the safe opera‐
tion, of the Flexi Soft safety
controller
8012998
Operating instruc‐
tions
Safety Designer
Configuration software
Description of the installa‐
tion and general basic princi‐
ples of operation
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
use the Safety Designer con‐
figuration software
8018178
Operating instruc‐
tions
Flexi Soft in the
Safety Designer
Configuration software
Description of the software-
based configuration of the
Flexi Soft safety controller
along with important diag‐
nostics functions and
detailed notes on identifying
and rectifying errors
Instructions for technical
personnel working for the
machine manufacturer or
operator on the safe configu‐
ration and commissioning,
as well as the safe opera‐
tion, of the Flexi Soft safety
controller
8013926
Operating instruc‐
tions
Flexi Soft Gateways
Hardware
Description of the Flexi Soft
gateways and their functions
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely carry out the mount‐
ing, electrical installation,
and maintenance work for
the Flexi Soft gateways
8012662
Operating instruc‐
t
ions
Flexi Soft Gateways in
Flexi Soft Designer
Configuration software
Description of the software-
based configuration of the
Flexi Soft gateway, informa‐
tion about data exchange in
networks as well as about
the status, planning, and
associated mapping
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely configure and com‐
mission the Flexi Soft gate‐
ways
8012483
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Document type Title Contents Purpose Part number
Operating instruc‐
t
ions
Flexi Soft Gateways in the
Safety Designer
Configuration software
Description of the software-
based configuration of the
Flexi Soft gateway, informa‐
tion about data exchange in
networks as well as about
the status, planning, and
associated mapping
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely configure and com‐
mission the Flexi Soft gate‐
ways
8018170
Operating instruc‐
tions
Flexi Loop
safe series connection
Hardware
Description of the Flexi Loop
safe series connection and
its functions
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely carry out the mount‐
ing, electrical installation,
and maintenance work for
the Flexi Loop safe series
connection
8015834
Operating instruc‐
tions
Flexi Loop in the
Flexi Soft Designer
configuration software
Description of how to config‐
ure and set the parameters
for the Flexi Loop safe series
connection using software
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely configure and com‐
mission the Flexi Loop safe
series connection
8014521
Operating instruc‐
tions
Flexi Loop in Safety Designer
Configuration software
Description of how to config‐
ure and set the parameters
for the Flexi Loop safe series
connection using software
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely configure and com‐
mission the Flexi Loop safe
series connection
8018174
Mounting instruc‐
tions
Flexi Soft FX3-EBX3 and
FX3-EBX4 Encoder/Motor
Feedback Connection Boxes
Description of FX3-EBX3 and
FX3-EBX4 encoder/motor
feedback connection boxes
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely carry out the mount‐
ing, electrical installation,
commissioning, and mainte‐
nance work for FX3-EBX3
and FX3-EBX4 encoder/
motor feedback connection
boxes
8015600
Mounting instruc‐
tions
Flexi Soft FX3-EBX1 Opti‐
mized Dual Encoder/Motor
Feedback Connection Box
Description of the FX3-EBX1
optimized dual encoder/
motor feedback connection
box
To provide technical person‐
nel working for the machine
manufacturer/operator with
instructions so that they can
safely carry out the mount‐
ing, electrical installation,
commissioning, and mainte‐
nance work for the FX3-
EBX1 optimized dual
encoder/motor feedback
connection box
8019030
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1.2 Scope of application and modification level
These operating instructions apply to version V1.9.3 of the Flexi Soft Designer configu‐
r
ation software when used in conjunction with the FX3-CPU0, FX3-CPU1, FX3-CPU2,
and FX3-CPU3 devices with firmware version V1.00.0–V4.04.0, and in conjunction with
the FX3-MOC0 (firmware version V1.00.0–V1.10.0), FX3-MOC1 (firmware version
V2.00.0–V3.00.0), and FX3-ANA0 (firmware version V1.01.0–V2.00.0) devices.
This document forms an integral part of SICK part number 8012998 (the “Flexi Soft in
Flexi Soft Designer Configuration Software” operating instructions in all available lan‐
guages).
1.3 Information depth
These operating instructions are intended to provide technical personnel working for
t
he machine manufacturer or machine operator with instructions so that they can con‐
figure, operate and perform diagnostics on a Flexi Soft system with the Flexi Soft
Designer software. They are only valid in conjunction with the “Flexi Soft Modular Safety
Controller Hardware” operating instructions.
Please note that technical skills not covered by this document are also required when
planning and using SICK protective devices.
General safety notes: see "On safety", page 15. Please make sure to read these
instructions.
The official and legal regulations for operating the Flexi Soft modular safety controller
must always be complied with.
1.4 Target groups
These operating instructions are intended for planning engineers, developers, and oper‐
a
tors of plants and systems that are to be protected by means of a Flexi Soft modular
safety controller. They are also intended for people who integrate the Flexi Soft safety
controller into a machine, carry out its commissioning, or who are in charge of mainte‐
nance.
These operating instructions do not provide information on operating the machine,
plant, or system in which the Flexi Soft safety controller is integrated. For information
about this, refer to the operating instructions of the machine, plant, or system con‐
cerned.
1.5 Further information
www.sick.com
T
he following information is available via the Internet:
The Flexi Soft operating instructions in various languages for viewing and printing
The Flexi Soft Designer configuration software
The Safety Designer configuration software
Configuration aids
Example applications
Data sheets
Product and application animations
CAD data for drawings and dimensional drawings
EDS, ESI, GSD, and GSDML files
Certificates (such as the EU declaration of conformity)
Guide for Safe Machinery (six steps to a safe machine)
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1.6 Symbols and document conventions
The following symbols and conventions are used in this document:
Safety notes and other notes
DANGER
Indic
ates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indic
ates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indic
ates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Indic
ates useful tips and recommendations.
Instructions to action
b
T
he arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
The check mark denotes the result of an instruction.
LED symbols
These symbols indicate the status of an LED:
o
The LED is off.
Ö
The LED is flashing.
O
The LED is illuminated continuously.
Menus and commands
T
he names of software menus, submenus, options and commands, selection boxes,
and windows are all emphasized. Example:
1. Go to the File menu and click on Edit.
The term “dangerous state”
The figures in this document always show the dangerous state (standard term) of the
machine as movement of a machine part. In practice, there are various types of danger‐
ous state:
Machine movements
Live electrical parts
Visible and invisible beams
A combination of multiple hazards
1 A
BOUT THIS DOCUMENT
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2 On safety
This chapter contains general safety information about the Flexi Soft modular safety
cont
roller.
More safety information about specific usage situations for the Flexi Soft modular
safety controller is provided in the respective chapters.
2.1 General safety notes
WARNING
Im
proper mounting or use
The target safety-related level may not be achieved in the event of non-compliance.
b
When mounting, installing, and using the Flexi Soft safety controller, remember to
observe all applicable standards and directives.
b
Observe the relevant national and international legal provisions for the installation
and use of the Flexi Soft safety controller, its commissioning, and technical inspec‐
tions repeated at regular intervals.
b
The manufacturer and operator of the machine on which the Flexi Soft safety con‐
troller is used are responsible for liaising with the relevant authorities about all
applicable safety regulations/rules and for ensuring compliance with these.
b
The notes, in particular the test notes, in these operating instructions (e.g. regard‐
ing use, mounting, installation, or integration into the machine controller) must
always be observed.
b
The thorough checks must be carried out by qualified safety personnel or specially
qualified and authorized personnel, and must be recorded and documented by a
third party to ensure that the tests can be reconstructed and retraced at any time.
2.2 Intended use
The Flexi Soft Designer software is intended for configuring a modular Flexi Soft safety
c
ontroller.
The Flexi Soft system must only be used within the limits of the prescribed and speci‐
fied technical data and operating conditions at all times.
NOTICE
Incor
rect use, improper modification or manipulation of the Flexi Soft system will invali‐
date any warranty from SICK; in addition, any responsibility and liability of SICK for dam‐
age and secondary damage caused by this is excluded.
2.3 Requirements for the qualification of personnel
The Flexi Soft modular safety controller may only be mounted, commissioned, and
maint
ained by qualified safety personnel. A person is deemed properly qualified if they
meet all of the following conditions:
Appropriate technical training
A knowledge of operation and the applicable safety guidelines following instruction
by the machine operating company
Sufficient knowledge of the relevant national occupational safety regulations, work
safety regulations, directives, and generally accepted technical rules and stan‐
dards (e.g., DIN standards, VDE regulations, technical rules of other EU member
states) so that he/she is able to evaluate when the power-operated equipment is
safe
ON SAFETY 2
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A k
nowledge of the contents of the Flexi Soft operating instructions and access to
these instructions
A knowledge of the contents of the operating instructions for the protective
devices associated with the safety controller (e.g. deTec4) and access to these
instructions
2 ON S
AFETY
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3 Version, compatibility, and features
There are different firmware versions and function packages (so-called “Steps”) for the
F
lexi Soft product family that permit realization of the different functions. This section
provides an overview of which firmware version, which function package and/or which
version of the Flexi Soft Designer configuration software or Safety Designer configura‐
tion software is needed to use a certain function or a certain device.
Table 2: Modules, firmware versions, and software versions you will need
Necessary module with firmware
from version
Available from
Flexi Soft
Designer
Available from
Safety Designer
Function blocks and logic
Offline simulation of logic Unrestricted V1.2.0 V1.6.x
Import and export of partial applications Unrestricted V1.3.0 V1.6.x
Automatic circuit diagrams Unrestricted V1.3.0 V1.6.x
Central tag name editor Unrestricted V1.3.0 V1.6.x
Documentation for function blocks of main mod‐
ule
s in logic editor
Unrestricted V1.3.0 N. a.
1)
Matrix of input and output connections Unrestricted V1.3.0 V1.6.x
Invertible inputs for the function blocks AND, OR,
R
S Flip-Flop and Routing n:n
FX3-CPUx V2.00.0 (Step 2.xx) V1.3.0 V1.6.x
Function block for ramp-down detection FX3-CPUx V1.11.0 (Step 1.xx) V1.3.0 V1.6.x
Function blocks for configurable switch-on delay
and configurable switch-off delay
FX3-CPUx V2.00.0 (Step 2.xx) V1.3.0 V1.6.x
Speed to Bool function block FX3-MOC0 V1.10.0 V1.7.0 V1.6.x
Motion Status to Bool function block FX3-MOC0 V1.10.0 V1.7.0 V1.6.x
Verification possible even without identical hard‐
w
are
FX3-CPUx V2.00.0 (Step 2.xx) V1.3.0 V1.6.x
Status input data and status output data in logic FX3-CPUx V2.00.0 (Step 2.xx)
and FX3-
XTIO, FX3-XTDI, or FX3-
XTDS, each V2.00.0 (Step 2.xx)
V1.3.0 V1.6.x
Easy applications for FX3-MOC0 FX3-MOC0 V1.10.0 V1.7.1 N. a.
Special functions
Two S3000 safety laser scanners at one EFI
int
erface
FX3-CPU1 V1.00.0 V1.2.2 N. a.
Flexi Link FX3-CPU1 V2.00.0 (Step 2.xx) V1.3.0 N. a.
Flexi Loop FX3-CPUx V3.00.0 (Step 3.xx)
and FX3-
XTIO, FX3-XTDI, or FX3-
XTDS, each V3.00.0 (Step 3.xx)
V1.6.0 V1.8.0
Flexi Line FX3-CPU3 V3.00.0 (Step 3.xx) V1.6.0 N. a.
Automatic configuration of connected EFI-
enabled s
afety sensors (automatic configuration
recovery)
FX3-CPU2 V3.00.0 (Step 3.xx) V1.5.0
(FX3-CPU2)
V1.6.0
(FX3-CPU3)
N. a.
Deactivation of test signals Q1 to Q4 on the FX3-
X
TIO possible
FX3-XTIO V2.00.0 (Step 2.xx) V1.3.0 V1.6.x
Fast shut-off with bypass at FX3-XTIO FX3-CPUx and FX3-XTIO, each
V2.00.0 (Step 2.xx)
V1.3.0 V1.6.x
Multiple safety mats at FX3-XTIO/FX3-XTDI FX3-XTIO or FX3-XTDI, each V1.13.0 V1.3.0 V1.6.x
Data recorder FX3-CPUx V2.00.0 (Step 2.xx) V1.5.0 V1.6.x
VERSION, COMPATIBILITY, AND FEATURES 3
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Necessary module with firmware
fr
om version
Available from
Flexi Soft
Designer
Available from
Safety Designer
Extended cross-circuit detection time for the
switching of increased capacitive loads at FX3-
XTIO
FX3-XTIO V3.00.0 (Step 3.xx) V1.6.0 V1.6.x
Configurable filter time for in/out filters and
out/
in filters at inputs I1 to I8 at FX3-XTIO/FX3-
XTDI/FX3-XTDS
FX3-XTIO, FX3-XTDI, or FX3-XTDS,
each V3.00.0 (Step 3.xx)
V1.6.0 V1.6.x
Optimization of logic execution time FX3-CPUx V4.00.0 (Step 4.xx) V1.7.1 V1.6.x
Automated download No limitation V1.9.1 n.a.
Devices
FX3-CPU0 No limitation V1.2.0 V1.6.x
FX3-CPU1 No limitation V1.2.0 N. a.
FX3-CPU2 No limitation V1.2.0 N. a.
FX3-CPU3 No limitation V1.2.0 N. a.
FX3-XTIO No limitation V1.2.0 V1.6.x
FX3-XTDI No limitation V1.2.0 V1.6.x
Gateways for PROFINET IO, Modbus TCP and Eth‐
erN
et/IP™
FX3-CPUx V1.11.0 (Step 1.xx) V1.2.0 V1.6.x
CC-Link gateway FX3-CPUx V1.11.0 (Step 1.xx) V1.3.0 N. a.
CANopen gateway FX3-CPUx V1.11.0 (Step 1.xx) V1.3.0 V1.6.x
EtherCAT gateway FX3-CPUx V2.00.0 (Step 2.xx) V1.3.0 V1.6.x
EFI-pro gateway FX3-CPUx V4.00.0 (Step 4.xx) N. a. V1.6.x
SIM1000 FXG
2)
FX3-CPUx V1.11.0 (Step 1.xx) V1.9.2 n.a.
Speed Monitor MOC3SA Unrestricted V1.3.0 V1.6.x
FX3-MOC0 FX3-CPUx V2.50.0 V1.5.0 N. a.
FX3-MOC1 FX3-CPUx V2.50.0 V1.8.0 V1.6.x
FX3-XTDS Unrestricted V1.6.0 V1.6.x
FX0-STIO Unrestricted V1.6.0 V1.6.x
FX3-ANA0 FX3-CPUx V4.00.0 (Step 4.xx) V1.8.0 V1.7.0
Conformities
RoHS conformity FX3-XTIO FX3-XTIO V1.01.0
1)
N. a. = Not available
2)
All other modules as from market introduction.
2)
You can find information on this gateway in the SIM1000 FXG operating instructions.
3 VERSION, COMPATIBILITY, AND FEATURES
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NOTE
Mor
e recent modules are backward compatible so that each module can be
replaced by one with a higher firmware version.
Flexi Soft Designer Version ≥ V1.4.0 can also be used to configure devices with a
later version of the firmware, even if Flexi Soft Designer does not yet recognize the
new firmware. In such cases, the user will only be able to access the function
packages (Step 1.xx, Step 2.xx, Step 3.xx, or Step 4.xx) that are supported by the
available version of Flexi Soft Designer.
A corresponding new version of the configuration software is needed in order to
use the full functional scope of modules with a later firmware version.
The configuration software is not upwards-compatible. In other words, a project
created with a more recent version of the configuration software cannot be
opened with an older version.
The function package (Step 1.xx, Step 2.xx, Step 3.xx, or Step 4.xx) must be
selected in the hardware configuration menu of the configuration software. The
availability of a desired function package in the configuration software is shown in
the table.
To use the Step N.xx function package, the relevant module must have a minimum
firmware version of VN.00.0. If you try to transfer a configuration in a module with
a lower firmware version, an error message is displayed.
The hardware version of the Flexi Soft modules can be seen in the hardware con‐
figuration of the configuration software in online status or in the report if the sys‐
tem was previously online.
You will find the firmware version of the Flexi Soft modules on the type label of the
Flexi Soft modules in the firmware version field.
The date of manufacture of a device can be found in the S/N field on the type
label in the format yywwnnnn (yy = year, ww = calendar week, nnnn = sequential
serial number in the calendar week).
The version of the configuration software can be found by selecting Info in the
Extras menu.
The latest version of the configuration software can be found on the Internet at
www.sick.com.
VERSION, COMPATIBILITY, AND FEATURES 3
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4 Installation
4.1 System requirements
Recommended system configuration:
Oper
ating system: Windows 10, Windows 7 (32 bit/64 bit).
Microsoft .NET Framework 3.5 SP1, Microsoft .NET Framework 4.6.2
1 GHz processor
2 GB RAM
Screen resolution of 1024 × 768 pixels
400 MB of free memory on the hard drive
Flexi Soft Designer is a .NET Framework application. For information about the lat‐
est .NET Framework versions and details of the operating systems supported, please
visit http://www.microsoft.com/.
Microsoft .NET Framework and any other necessary components can also be down‐
loaded from http://www.microsoft.com/downloads/.
4.2 Installing and updating the software
The latest version of the Flexi Soft Designer software can be found on the Internet at
www
.sick.com.
b
Download the installation program, launch it, then following the instructions in the
installation program.
NOTE
A
dministrator rights are required to install Flexi Soft Designer correctly.
Optional additional functions of the Flexi Soft Designer such as the automated
download of verified configurations must be explicitly selected at the beginning of
the installation.
New versions of the software may contain new functions and may support new Flexi
S
oft modules. The version of the Flexi Soft Designer can be found by selecting Info in
the Extras menu.
b
Before installing a new software version, deinstall the old version. The folder con‐
taining your project data will be retained during the deinstallation process.
Errors during installation
T
able 3: Troubleshooting during installation
Error/error message Possible cause Troubleshooting measures
When you start Flexi Soft
D
esigner, the following error
message (or a similar one)
appears: “Unable to locate
DLL – Dynamic Link Library
mscoree.dll could not be
found in the specified path.
Please set registry key HKLM
\Software\Microsoft\.NET‐
Framework\InstallRoot to
point to the .NET Framework
install location.
Microsoft .NET Framework is
not installed on the computer.
Install the appropriate version
of Microsoft .NET Framework;
if necessary, ask your system
administrator.
.NET Framework is available
for download from Microsoft's
web pages.
Note:
Install .NET Framework 3.5.
4 INS
TALLATION
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SICK Flexi Soft in Flexi Soft Designer Configuration Software Operating instructions

Type
Operating instructions

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