aoyue Int732 User manual

Brand: aoyue

Model: Int732

Category: Space heaters

Type: User manual

16

BASIC TROUBLESHOOTING GUIDE

PROBLEM1:THEUNITHASNOPOWER

1. CheckiftheunitisswitchedON.

2. Checkthefuse.Replacewiththesametypeiffuseisblown.

3. Checkthepowercordandensuretherearenodisconnections.

4. Verifythattheunitisproperlyconnectedtothepowersource.

PROBLEM2:PANELDISPLAYS“”MESSAGES

DESCRIPTION:Displayshow“”

A —TemperatureprobeAnotdetected

b —Temperatureprobebnotdetected

 C —TemperatureprobeCnotdetected

 F—SolderIronnotattached.

SOLUTION: Turn off power and back on. Check the connection of externals

sensors, Top heater tool and solder iron, connect plugs properly into its

receptacle.Checkifthetemperatureprobetipisstillintact.

PROBLEM3:DISPLAYANDOTHERDEVICEOPERATION

ISSUES

SOLUTION:Turnoffpowerandbackon.

OTHERPROBLEMSNOTMENTIONED:

Contactthevendor.

AOYUETONGYIELECTRONICEQUIPMENTFACTORY

JishuiIndustrialZone,Nantou,ZhongshanCity,GuangdongProvince,P.R.China

www.aoyue.com

GameConsoleReworkingSystem

Int732

INSTRUCTION MANUAL

ThankyouforpurchasingAoyueInt732GameConsoleReworkingSystem.

Itisimportanttoreadthemanualbeforeusingtheequipment.

Pleasekeepmanualinaccessibleplaceforfuturereference.

This manual is designed to familiarize the technician with

the proper operation and maintenance of the equipment.

The “Care and Safety Precautions” section explains the

hazards of using any type of soldering or reworking device.

Please read carefully and observe the guidelines in order to

maximize usage and minimize the risk of injury or accidents .

aoyue

2

TABLE OF CONTENTS

CARE & SAFETY PRECAUTIONS ………………..………….. 3

PRODUCT DESCRIPTION …………………………………… 4

FUNCTIONS & FEATURES …………………………………… 4

PACKAGE INCLUSION …………………………………….. 6

SPECIFICATIONS ……………………………….……………. 6

OPERATING PROCEDURES ……………………………... 715

BASIC TROUBLESHOOTING GUIDE …………………….... 16

15

OPERATING PROCEDURES

TochecktheslopefromsegmentTwo:

● 150C180C=30C

● Timetoreach150Cissetto110seconds.

● Thereforetheslopeis60/110=0.54degreespersecondincrease.



Note:anegativenumberwoulddenoteadecliningslope.

14

OPERATING PROCEDURES

7. Toseetherunningtime,orcurrentsegmentthesystemisprocessingorthe

temperature of the external temperature probes. repeatedly press the

selectionbuttontoswitchbetweendifferentviews.Followthesuffixguideto

determinedisplayedtemperature.

8. Aftertheprocessisfinishthedisplaywillshow“End”, themiddleandbottom

displaywouldshowthetemperatureoftheprobes.Presstheincreasebutton

tosavetheprofileandexittoprofileadjustmentmode.

9. To exit before the process is finished press the increase button while the

profile is running. The system would exit and return to profile adjustment

mode.

***Analternativewaytosavetheeditedprofileistorepeatedlypresstheselection

button until the display shows “SaveProf 0” (the bottomdisplaynumbershould

correspondto the selectedprofile).Presstheupbutton tosavethesettingsand

jump to profile selection screen. This option is availableonly for newer software

versions.



Note: There is a built in protection feature to automatically limit the

temperaturerisingslopetonomorethan3degreespersecond.Therefore

themaximumsettemperaturewillbebasedonyoursettime.



PreloadedProfile0:

SEG1SEG2SEG3SEG4SEG5SEG6

090t110t150t050t060t60t

150C180C210C190C210C230C

Segmentoneissetto50secondstoreach150C.Whichmeansafter50secondsat

theendofsegmentonethetemperatureshouldreach100C.ThenSegmenttwois

set to 110 seconds toreach150C, which meansby theendof 60 seconds(total

running time after segment two is already 50+110=160 seconds) the set

temperatureshouldreach150C,soonandsoforth.

3

CARE and SAFETY PRECAUTIONS

CAUTION: Improper usage can cause injury and physical damage.

For your own safety, please observe the following precautions.

● Temperaturemayreachashighas500°CwhenturnedON.

Donottouchtheheatingelementinsidethepreheater.

Donotexposeskintoinfraredlightforlongperiods.

Prolongedexposuremaydamagetheskintissue.

● Handlewithcare

Neverdroporsharplyjolttheunit.

ContainsdelicatepartssuchasIRtubesthatmaybreakiftheunit

isdropped

Donotspillanyliquidtothesystem.

● Do not tamper the electrical control unit or any wiring inside the

device.

● Disconnectplugfrommainpowersourceifthedevicewillnotbeused

foralongperiod.

 Turnoffpowerduringbreaks,ifpossible.

● Allowampletimefortheequipmenttocooldownbeforecommencing

maintenance.

● Use only genuine replacement parts. Turnoff powerand let the unit

cooldownbeforereplacinganycomponent.

4

TheAoyue Int732 Game ConsoleRepairingSystemisa reworkingequipment

thatutilizesinfrared(IR)heatingtechnology,toprovidetopandbottomheatingto

the target components. It is equipped with a versatile board holder, Lead free

compatiblesolderIron,andsoftwareprofilecontrolofheatinginone sophisticated

package. It is designed for reworking doublesided, diverse technology printed

circuitboards(PCB)whichutilizestraditionalorleadfreesolder.

Thesystemisequipped withHigh poweredIRheatingelementscombined

with multiple types of operating mode to fit various task. Finally, the unique,

innovativedesignwithdigitalcontrolpaneloffersprecision,safety,andeaseofuse

tomeetallreworkingrequirements.

PRODUCT DESCRIPTION

● Complete Game Console Repairing System.Combines  large  area bottom

heater, high powered topheater andlead freecompatiblesolder ironin one

package.

● Threedifferenttypesofoperationtosuitedifferentneeds:

Type0–Forreballingorprebakingtheboard.Usesinternalsensors.

Type1–Allowsmanualcontrolofthereworkprocess.Usesexternalsensors.

Type2–Automatedreflowingprocessutilizingtheuserconfigurableprofile.

● ClosedLoopTemperatureControlwithThreeExternalSensors

—Sensorsattachedtotheboardallowsprecisetemperaturecontrolatboard

level minimizing damage to board due toinaccurate temperature settings or

overheating. Two sensors are used as temperature control and monitoring,

while  an  extra sensor is added  to  allow  additional monitoring of  other

temperaturesensitiveareasofthePCB.

● EnhancedTopandbottomheater

310x310mmeffectivebottomheatingarea.1500wattsofpreheatingpower

minimizesboardwarping.

60x60mmeffectivetopheatingarea.500wattsmaximumheatingpowerwith

variousnozzlestofitdifferentBGAsizes.

FUNCTIONS and FEATURES

13

OPERATING PROCEDURES

Note: Duringsegments13thetopheaterheatsupto75%ofthesettemperature

atthesesegments. Thisistoallowafaster rampupinpreparationforreflowfor

segments46.

1. Toentertype“2”operation.Select2attheinitialscreenthenpresstheselect

button.Thedisplaywouldchangeto“SlctProf 0”.Thissignifieswearenow

inthetype“2”mode.

2. We can then select which profile we would like to use by pressing the

increaseor decrease button. The numbershownat the bottomdisplay will

changecorrespondingtoyourselection.Therearethreestoredandselectable

profile.

3. To adjust the time and temperature profile of each segment press the

selectionbuttontwice.Thetopdisplaywillshowwhichsegment“SEG1” we

are currently adjusting. The middle display will show whether we are

adjustingthe“dur” (duration/Time)or“tEMP” (temperature).Thebottom

displayshowsthevaluewearecurrentlyadjusting.Itssuffix“t”signifieswe

areadjustingthetimeortemperatureforasuffix“C”.

4. Press the increase or decrease button to adjust the desired duration and

temperature. The set temperature is adjustable from 50 to 250 C and

duration5to200seconds.

5. Afterthedurationortemperatureissetpresstheselectionbuttontomoveto

the next segment. There are six segments available each with its own

durationandtemperaturesettings.Thedurationsettingssignifiesthetimeit

willtaketoreachoursettemperaturelevel.Forexample:ifsetdurationis50t

andtemperatureissetat100C.Thenassumingtheboardtemperatureis50C

whentheautomatedreworkisinitializedthesystemwouldgraduallyincrease

boardtemperatureby1 Degreepersecondsuchthat after 50 secondsthe

boardtemperaturewouldreach100C.

6. After we have set the segments of the profile we may begin automated

reworking. To start automationrepeatedly pressthe  selection button until

thedisplayshowstheword“Run Prof 0” (thebottomdisplaynumbershould

correspondtotheselectedprofile)thenpresstheincreasebutton.A3second

countdownwillcommencebeforeautomatedreworkingstarts.

12

OPERATING PROCEDURES

6. To view the actual temperature read by the three external temperature

sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe

top heater external temperature probe's (probe A) actual temperature

followedbyasuffix“A”.Themiddledisplaywillshowexternaltemperature

probe b’sactualmeasuredtemperaturefollowedbya suffix“b”. Andthe

bottomdisplaywouldshowtheactualmeasuredtemperatureoftheexternal

temperatureprobeC.Itisfollowedbyasuffix“c”.

Note:Undertype“1”modeofoperationitisnotnecessarytomonitorthe

internaltemperaturesensor’sreadout.

i.e.internaltemperaturereadouts

withsuffix“d”and“E”.



External temperature probes are labeled.  Top heater external

probeis labeledA,whiletheothertwois labeledbandC.Thedisplayed

actualtemperaturereading’ssuffixcorrespondstothelabels.

F.TYPE“2”OPERATION

Before proceeding with this type of operation, attach the top external

temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattach

theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,

preferablytothesideandnotdirectlyundertheBGAorICtobereworkedon.The

externaltemperatureprobeCcanbeplacednearanyareaofinterest.

Thistypeofoperationutilizestheexternaltemperatureprobe A toregulatethe

top heater, while the external temperature probe b regulates the heat of the

bottom heater. The  external temperature probe C can be used for additional

monitoring.

Inprofilemodethefirst3segmentsutilizesthebottomheatertoreach75%of

the required heat for reflow. After which the bottom heater would regulate the

boardatthetemperaturesetat segment3.Thenthelast three segmentsutilizes

thetopheatertoprovidethefinal25%oftheheattoreachreflow.

5

FUNCTIONS and FEATURES

● MultiPointBoardHolder

— Innovative board holder: Nine securing screws with four side grips to

provideasecurefitforvariousboardsizesandshapes.Effectivelyminimizes

BGAballsshortingtogetherduetoboardwarping.

● MultiAxisArmature

— Top heater’s support allows 3 degrees of freedom:  Rotation of the Top

heater, Swiveling of the armature, andsliding adjustments. This new design

expandstheeffectiveworkingcoverageoftheunit,allowingustoaccesseven

thoseICsattheedgeorcornerofthePCBs.

● DigitalSystemControlandSafety

— CPU controlled system with easy to use digital controls and display. Uses

advanceddigitalcontrolsandsignalprocessingformaximumperformance,and

accuracy. Builtin overheat protection and temperature limiting. The system

automaticallylimitstheriseintemperaturetoindustrystandard3degreesper

second.Thiswillminimizedamagetosensitivecomponentsandensureproper

reflow.

● Profilemodewithautoadjustment

—Threeprogrammable6segmentreworkingprofile.Setandstorethedesired

duration andtemperatureto ensurehigh success rate for repetitive reworks.

Equippedwithautoprofileadjustment,systemautoeditsyourprofiletoensure

profilemeetsindustrystandardlimits.

● TheIntegratedSolderIronhasexcellentthermalrecoveryspecificallydesigned

fortheleadfreesolderingprocess.Ithasawiderangeoftipssizesandstyles

designedtofitdifferentrequirements.SelecttunneltypewhencleaningBGAs,

use the blade type for drag soldering, conical types for normal thruhole

solderingandmanymoredifferenttipsizeandstyles.

● WideCompatibility

—TheentiresystemiscompatiblewithLeadfreesolder,isRoHS,CEandESD

Safecompliant.

6

PACKAGE INCLUSION

Instruction

Manual

732MainStation

SolderingIron

stand

SPECIFICATIONS*

PowerInput: Availablein110V21Amps/220V11Amps(Max)

Dimensions:

MainUnit:520(l)x370(w)x410(h)mm

BoardHolder:450(l)x280(w)x134(h)mm

Power

Consumption:

Total:2100WattsMaximum

TopHeater:500Watts

BottomHeater:1500Watts

SolderIron:75Watts

TemperatureRange: 50°C280°C(^maximum)

HeatingElement:

TopHeater:ForcedConvectionQuartzInfrared

BottomHeater:QuartzInfrared

SolderIron:Ceramicheater

PreHeatingArea:

TopHeater:60x60mm

BottomHeater:310x310mm

Weight: Approx.11.6Kg

^Dependsontypeofoperatio n

*Specificationssubjectto changewithoutpriornotice

***Expansionforfutureversions,maynotbeavailableforcurrentreleases.

Nozzles

Lamp

Notice***

VacuumSuction

Pen

Others:

Flux.

Spatula.

Temperature

probe

11

OPERATING PROCEDURES

Thistypeofoperationutilizestheexternaltemperatureprobe A toregulate

thetopheater,whiletheexternaltemperatureprobe b regulatesthe heatofthe

bottom heater. Using this type of operation allows us to closely control the

temperature at board level. While freeing up external temperature probe C for

additionalmonitoring.

1. To set the desired top heater temperature press the selection button

repeatedlyuntil the top displayshows “TOP” and the middledisplayshows

“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop

heaterfollowedbyasuffix“A”.

2. Press the increase or decrease button to adjust the top heater set

temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis

typeofoperation.Totemporarilyturnoffthetopheatersimultaneouslypress

boththe“Increase”and“decrease”button

(#3 &#4 fromthecontrolpanel

displaysee page 8)

. The bottom display will show “OFF”indicatingthe top

heaterisnowturnedoff.

3. To set the desired bottom heater temperature press the selection button

repeatedly until thetop display shows “bOt” andthe middle display shows

“SEt”. The bottomdisplaywould show the current set temperature of the

bottomheaterfollowedbyasuffix“b”.

4. Press the increase or decrease button to adjust the bottom heater set

temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis

typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously

pressboththe“Increase”and“decrease”button

(#3 &#4 fromthecontrol

paneldisplayseepage8)

.Thebottomdisplaywillshow“OFF”indicatingthe

bottomheaterisnowturnedoff.

5. For this type

 (type 1)

of operation we must closely monitor the actual

temperature of the Top heater external temperature probe A and the

externaltemperatureprobe b. Asthistwoprobesmanagetheheatofboth

thetopandbottomheater.

10

OPERATING PROCEDURES

4. Press the increase or decrease button to adjust the bottom heater set

temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis

typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously

pressboththe“Increase”and“decrease”button

(#3 &#4 fromthecontrol

paneldisplayseepage8)

.Thebottomdisplaywillshow“OFF”indicatingthe

bottomheaterisnowturnedoff.

5. To view the actual  internal temperature read by the Top heater and the

bottomheater’sinternal temperature probe, repeatedly press the  selection

buttonuntilthetopdisplayshowstheactualvalueofthetopheaterinternal

temperaturefollowedbyasuffix“d”.Thenumberdisplayedinthemiddlerow

followedbyasuffix“E”isforthebottomheateractualinternaltemperature.

Thebottomdisplayshowstheactualtemperatureofthesolderingiron,itis

followedbyasuffix“F”.

6. To view the actual temperature read by the three external temperature

sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe

top heater external temperature prob’s actual temperature followed by a

suffix “A”. The middle display will show  external temperature probe b’s

actual measured temperature followed by a suffix “b”. And the bottom

display would show the actual measured temperature of the external

temperatureprobeC.Itisfollowedbyasuffix“C”.

Note:Externaltemperatureprobesarelabeled.Topheaterexternalprobe

islabeledA,whiletheothertwoislabeledbandC.Thedisplayedactual

temperaturereading’ssuffixcorrespondstothelabels.

E.TYPE“1”OPERATION

Before proceeding with this type of operation, attach the top external

temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattaché

theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,

preferably not  near the are of the BGA or IC to be reworked on but not directly

underneaththeBGAorIC..Theexternaltemperatureprobe Ccanbeplacednear

anyareaofinterest.

7

LEGEND:

1—DigitalDisplay 7—SolderIronConnector

1.aTopDisplay 8—MainPowerSwitch.

1.bMiddleDisplay 9—PowerCord.

1.cBottomDisplay 10—FuseHolder.

2—SelectionButton 11— TopHeaterPowerCord

3—IncreaseButton/EnterButton 12— TopHeaterSensorConnector

4—DecreaseButton 13— TopHeaterPowerConnector

5—StatusLED 14— TopHeaterSensorCord

6—ExternalSensorConnector 15— TopHeaterExternalSensor

***(Expansionforfutureversions,Maynotbeavailableforcurrentreleases)16— LampAttachment.***

Suffixguide:

A - ActualTemperatureofSensor“A”/SetTemperatureofTopHeater.

b - ActualTemperatureofSensor“b”/SetTemperatureofBottomHeater.

c - ActualTemperatureofSensor“c”.

D - ActualTemperatureofTopHeaterInternalSensor.

E - ActualTemperatureofBottomheaterInternalSensor.

F - Set/ActualTemperatureofSolderIron.

1.a

4

32

6

8

5

FrontPanel

BackPanel



11

12

1.b 1.c 7

10

9

13

14

15

16

CONTROL PANEL GUIDE

TopHeater

8

OPERATING PROCEDURES

A.INITIALPROCEDURES

1. Makesureallswitchesaredeactivated.

2. Attachexternal sensorprobestothe threepin socket

(#6on controlpanel

guide)

.

3. AttachtheTopHeaterpowercord(

#11oncontrolpanelguide)

totheTop

heaterpowerconnector

(#13oncontrolpanelguide)

.

4. AttachtheTopheatersensorcord

(#12formthecontrolpanelguide)

tothe

baseconnector

(#14 fromthecontrolpanelguide)

.

5. Attachthedevicetothemainpowersource.ItisrecommendedtouseNEMA

plugs and receptacles with ratings compliant to the machine specifications



(seepage6)

.

6. To turnthe unitON.Togglethemainpowerswitchto ONposition

(#8on

controlpanelguide)

.

B.OPERATIONTYPE(MODE)SELECTION

1. Followinitialprocedures,

“A.INITIALPROCEDURES”

.

2. The display would show “TYPE 0”, which means Type 0operation will be

used.Toselectbetweentypes0to2.Presstheincreaseordecreasebuttons



(#3&#4ofcontrolpanelguide)

.

3. To confirm selection and enter into operation mode using the selected

operationtype.Presstheselectionbutton

(#2ofcontrolpanelguide)

.

C.SOLDERIRONUNDEROPERATIONTYPE0and1

1. To set the desired solder iron temperature press the selection button

repeatedly until the top display shows “SEt” and themiddle display shows

“iron”. Thebottom display would showthecurrentsettemperatureofthe

solderironfollowedbyasuffix“F”.

9

OPERATING PROCEDURES

2. Presstheincreaseordecreasebuttontoadjustthesettemperaturelevel.The

settemperatureisadjustablefrom200to480C.

3. For the solder iron actual temperature display. Follow TYPE “0”

OPERATION number5

(seepage10)

.

4. To temporarily turn off the solder iron. Simultaneously press both the

“Increase”and“decrease”button

(#3 & #4 fromthecontrolpaneldisplay

seepage8)

.Thebottomdisplaywillshow“OFF”indicatingthesolderironis

nowturnedoff.

D.TYPE“0”OPERATION

Thistypeofoperationutilizestheinternaltemperaturesensorstocontrolthe

heat.  Using this type frees up the three extra external temperature probes for

monitoring.Attachthethreeextratemperatureprobestoareasofinterestsuchas

thebottomoftheboardand/ornearthecomponenttoweworkedon.

1. To set the desired top heater temperature press the selection button

repeatedlyuntilthetopdisplayshows “TOP”andthemiddle displayshows

“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop

heaterfollowedbyasuffix“A”.

2. Press the increase or decrease button to adjust the top heater set

temperaturelevel.Thesettemperatureisadjustablefrom50to550Cinthis

type of operation.  To temporarily turn off the top heater. Simultaneously

pressboththe“Increase”and“decrease”button

(#3 &#4 fromthecontrol

paneldisplayseepage8)

.Thebottomdisplaywillshow“OFF”indicatingthe

topheaterisnowturnedoff.

 Note: In order to reach the maximum

temperatureitisrecommendedthatanozzleisattached.

3. To set the desired bottom heater temperature press the selection button

repeatedly until the top display shows “bOt” and the middle display shows

“SEt”. The bottomdisplaywould show the currentset temperatureof the

bottomheaterfollowedbyasuffix“b”.

aoyue Int732 User manual

Brand: aoyue

Model: Int732

Category: Space heaters

Type: User manual

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aoyue Int732 User manual

aoyue Int732 User manual

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