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aoyue INT 2703A+ User manual

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Manufacturer:
AOYUETONGYIELECTRONICEQUIPMENTFACTORY
JishuiIndustrialZone,Nantou,ZhongshanCity,
GuangdongProvince,P.R.China
http://www.aoyue.com
ThankyouforpurchasingAoyueInt2703A+RepairingSystem.
Itisimportanttoreadthemanualbeforeusingtheequipment.
Pleasekeepmanualinaccessibleplaceforfuturereference.
I
I
NT
NT
2703A+
2703A+
AdvancedLeadFree
RepairingSystem
aoyue
®
2
TABLEOFCONTENTS
ProductDescription……………………………………………… 3
Specifications……………………………………………………4
PackageInclusion…………………………………………… 5
FunctionsandFeatures …………………………………… 6
SafetyPrecautions…………………………………………… 7
AssemblyandPreparation………………………………… 8
ControlPanelGuide………………………………………… 9
OperatingGuidelines…………………………………10—17
AutoSleepFunctions……………………………………18—20
DigitalCalibration…………………………………………21—23
CareandMaintenance……………………………………24—26
BasicTroubleshootingGuide ………………………27—29
ReplacementTips……………………………………………… 30
AirNozzles…………………………………………………………31
This manual is designed to familiarize and instruct the
operator with the proper usage and maintenance of the
equipment. The “Care and Safety Precautions” section
explains the hazards of using any type of soldering or
reworking device. Please read carefully and observe the
guidelines in order to maximize usage and minimize the
risk of injury or accidents .
31
(*) Sold Separately
REPLACEMENT AIR NOZZLES
30
REPLACEMENT TIPS
(*) Sold Separately
3
The AoyueINT2703A+ Advanced LeadFree Repairing System is a
reworking equipment that combines the functionality of Hot Air Gun,
SolderingIron,SmokeAbsorber,andDesolderingGuninonepackage.
ThedualportsystemoftheInt2703A+allowssimultaneoususeof
thedesolderinggunandsolderingiron.
The nozzle is specially designed with air spreader technology to
disperseheatandairevenlygreatlyenhancingtheheatoutputformore
effective reflows. When paired with our fourth generation BGA nozzle
technology, reworking larger BGAs (CPUs GPUs) will be even more
efficientandrepeatable.
It has several safety features such as the autocooling process of
the Hot Air Gun. This functionality protects the device (and its
components) from excessive heat upon reaching any of the following
conditions: (1) when the soldering gun remained idle on its resting
handle after a certain period and (2) when the temperature of the
deviceisaboveasafethresholduponturningoff.
It has several advanced features such as solder iron and
desolderinggundigitalcalibration,configurableautosleepforthehotair
gun,solderingironanddesolderinggun.
Thereisanautomatedfunctionthatallowtheprogrammingofa5
segmentreworkingprofileforautomatedandconsistentreflows.
Finally,theunique,innovativedesignwithdigitalcontrolpaneland
display provides precision, safety, and ease of use to match all
reworkingrequirements.
PRODUCT DESCRIPTION
4
MAINSTATION
PowerInput: availablein110V/220V
StationDimensions: 188(w)x126(h)x250(d)mm
Weight: 5.6Kg
SOLDERINGIRON
PowerConsumption: 70W
TemperatureRange: 200°C480°C
HeatingElement: CeramicHeater
OutputVoltage: 24V
HOTAIRGUN
PowerConsumption: 500W
TemperatureRange: 100°C480°C
HeatingElement MetalHeatingCore
Pump/MotorType: DiaphragmPump
AirCapacity: 23l/min(max)
DESOLDERINGGUN
TemperatureRange: 200°C480°C
HeatingElement: CeramicHeater
OutputVoltage: 24V
SPECIFICATION
Specificationsaresubjecttochangewithoutpriornotice.
29
BASIC TROUBLESHOOTING GUIDE
Case3: The Suction Vacuum cap is connected to the Smoke Absorber
TerminalorVacuumcapinsteadoftheWiremeshcap.
SOLUTION:
ChangethecaptotheWiremeshcap.Thisallowsmoreairtopassthroughthe
system. Make sure as well that the vacuum tube of the soldering iron or
desolderinggunisnotconnected.
Case4: TheWiremeshcapisconnectedbutairflowlevelisstilllow.
SOLUTION:
Check the filter pad inside for dirt that can block the air passage. Clean or
replaceifnecessary.
ADDITIONALSOLUTION:Checkforanytanglesinthe tubeofthehotair
gunthatcancausetheairblockage.
PROBLEM8:UNITSHOWSUNCONVENTIONALBEHAVIOR
Description:Unitoperateserratically.
SOLUTION1:TrytoswitchOFFthedeviceandswitchONagain.Unplugthe
systemfromthemainpowersourceandpluginagainwhennecessary
SOLUTION2: Restore unit to default factory setting. switch off/on the unit
while holding the hotair temperature down button until the banner finishes
scrolling,theunitwouldreverttoitsdefaultfactorysetting.
OTHERPROBLEMSNOTMENTIONED:
Contactthevendor.
28
BASIC TROUBLESHOOTING GUIDE
PROBLEM6:SOLDERINGIRONTEMPERATUREDISPLAYPANEL
SHOWS“PLUG”CHARACTERS
Case1: The system shows “PLUG” from the soldering iron temperature
displaypanel.
SOLUTION1:Ch eck if the soldering iron connection assembly is properly
connectedandsecuredtothereceptacleonthecontrolpanel.
SOLUTION2:Make sure the soldering iron tip is properly inserted and
securedinsidethehandle.Loosecontactsbetweenthetipandhandlecanalso
causethiserrormessage.
SOLUTION3:See“Soldering Iron Error Messages”onpage21forfurther
details.
PROBLEM7: AIRPRESSURELEVELISSIGNIFICANTLYLOWNO
MATTERHOWHIGHTHEAIRFLOWLEVELISCALIBRATED
Case 1: Checkth emainsvoltage(ACpowersource).Ifthevoltagelevelfalls
significantlylow, about 1520% lower than thestandard, there will also be a
noticeabledropintheairpressurelevel.
SOLUTION:
Pleaserefertoyourlocalpowerserviceprovider.
Case 2: The microcontroller might have detected the operating frequency
incorrectly.Theuserwillnoticethatairflowlevelisweakerwithreferenceto
theairflowgaugecomparedwiththedisplayedvalue.
SOLUTION:
Turnofftheunitandonagaintoletthedeviceredetecttheproperoperating
frequency
5
2703A+Main
HotAirGunand
HotAirGunHolder
DesolderingGun
andHolder
AirNozzles
(1124,1130,1197,1313,1919,1010)
SolderingIronwith
SmokeAbsorber
PowerCord
30150J
HeatResist antPad
939VacuumSuctionPen
G001ICPopper
3017JFilter
Pads（6pcs.）
201242Nozzle
cleaningpin
20125Filter
Spring
Desolderingtips
2630BSolderingIronHolder
withSolderWireStand
LF2BTipwith
HeaterCartridge
SuctionVacuumCap
FilterVacuumCap
PACCKAGE INCLUSIONS
2703 A+
6
FUNCTION and FEATURES
● MicroprocessorcontrolledESDsafeequipment.
● 3in1repairingsystemcombiningHotAirGun,SolderingIron,and
DesolderingGuninonesophisticatedpackage.
● Advancetechnologyairspreadernozzle
● Digital control and display of hot air temperature, soldering iron
temperature, desoldering gun temperature and air pressure with
touchtypepanelcontrolsforprecisionandeaseofuse.
● The desoldering gun is equipped with air cylinder type vacuum
pumpforstrongersuctionandzerocrossingcircuitthatprevents
electricalsurges.
● Integrated smoke absorber functionality with filter pad to
efficientlyabsorbandfilterharmfulfumes.
● Automatedreflowfunctionwith5segmentprogrammableprofile.
● Uniquely designed compound tip that integrates the ceramic
heatingelementandsensorinjustonecomponent.Replacingtips
isaseasyasslippingitin/outofthecompatible24Vsolderingiron.
● User configurable 1 to 60 minute idletoautosleep mode for
additionaldeviceprotectionandpowersaving.
● Builtin autocooling process that protects the system and its
componentsfromexcessiveheat,prolongingusagelife.
● Largeselectionofairnozzles.
● Compatibilitywithdifferentkindofsolderingtips.
27
BASIC TROUBLESHOOTING GUIDE
PROBLEM1:THEUNITHASNOPOWER
1. CheckiftheunitisswitchedON.
2. Checkthefuse.Replacewiththesametypeiffuseisblown.
3. Checkthepowercordandmakesuretherearenodisconnections.
4. Verifythattheunitisproperlyconnectedtothepowersource.
PROBLEM2:HOTAIRGUNTEMPERATUREDISPLAYISALWAYS
ABOVE500
o
C
Description:Constantdisplayofabove500
o
Ctemperature fromthepanelthen
displaysan“Err1”onth epanelafterafewminutes.
SOLUTION:
Thethermalsensormaybebrokenandneedstobereplaced.
PROBLEM3:HOTAIRGUNACTUALAIRTEMPERATUREISNOT
INCREASING
Description: Actualtemperaturereadingisnotincreasingordecreasingbased
ondesiredlevel.
SOLUTION:
Theh eatingelementmaybebrokenorisattheendofitslifeandneedstobe
replaced.
PROBLEM4:THEUNITISVIBRATINGTOOMUCH
SOLUTION: Checkifthe 4screwsthatholdthe pumpinplaceareproperly
andtightly connected.Unplugthesystem from themainpower sourcebefore
openingthecasetocheckinsidethestation.
PROBLEM5:THEUNITISVERYNOISY
SOLUTION:
Make sure the screaw at the center of the base of the main unit has been
removed. This holdsthepumpin place duringtransportation andn eedsto be
removedbeforeusingtheequipment.
26
CARE and MAINTENANCE
Changingnozzle:
● Unscrew thesecuringlockand pullouttheheaterexternalhousingtogether
with the securing lock, Nozzle can now be changed. Resecure nozzle by
tightenthesecuringlockonitsreceptacle.
ChangingFilterpadandFilterSpring:
● Unlockthefilterdockbytogglingthefilterdocklockingmechanism.Thefilter
dock would push out to allow easy extraction of the filter barrel assembly
whichhousesthefilterpad,filterspringandfilterbarrelcap.
After extracting the Filter Barrel
Assemblywecannowtakeoutthe
filter spring or the filter pads for
cleaningorreplacement.
ReassembleFilter Barrelassembly
attach spring filter to the filter
barrel cap and place back to the
desolderinggunbody.
PushtheFilterdockbackinplace
a “click” sound would signify that
thefilterdockisproperlysecured.
Filterdocklocking
mechanism
FilterDock
FilterBarrelAssembly
FilterDock
7
SAFETY PRECAUTIONS
CAUTION:Improperusagecancauseseriousinjurytopersonnel
and/ordamagetoequipment.Foryourownsafety,pleaseobserve
theff.precautions.
● Check each component after opening the package to make sure
everythingisingoodcondition.Ifthereareanysuspecteddamage,
donotusetheitemandreporttheissuetoyourvendor.
● Turn OFF the main power switch and unplug the device when
movingthedevicefromonelocationtoanother.
● Do not strike or subject the main unit to physical shock. Use
carefullytoavoidinjuryanddamagetoanypart.
● Handlewithcare.
Neverdroporsharplyjolttheunit.
Containsdelicatepartsthatmaybreakiftheunitisdropped.
● Make sure the equipment is always grounded. Always connect
powertoagroundedreceptacle.
● Temperaturemayreachashighas480°CwhenswitchedON.
 Do not use the device near flammable gases, paper and other
flammablematerials.
Donottouchheatedparts,whichcancausesevereburns.
Donottouchmetallicpartsnearthetip.
● Disconnecttheplugfromthepowersourceifthe unitwillnotbe
usedforalongperiod.
Turnoffpowerduringbreaks,ifpossible.
● Useonlygenuinereplacementparts.
Turnoffpowerandlettheunitcoolbeforereplacingparts.
● Theunitmayproduceasmallamountofsmokeandunusualodor
during initial usage. This is normal and should not yield any
negativeresultwhenreworking.
● Solderingprocessproducessmoke—useonwellventilatedplace.
● Do not alter the unit, specifically the internal circuitry, in any
manner.
8
ASSEMBLY and PREPARATIONS
Figure1.Solderingironstandwithsolderwireholder
A.MainStation
As soon as the equipment has been removed from the package,
REMOVE THE SCREW locatedatthecenterofthebottomofthe
mainunit.Thisscrewholdsthepumpinplaceduringtransportation.
B.SolderingIron
1. InstallthesolderwiretothesolderingironholderasinFigure1.
2. Connect the soldering iron cord assembly to the 6pin output
terminalfoundatthelowermiddleportionofthemainunit.
3. Place the soldering iron to the soldering iron stand as shown
above.
C.SmokeAbsorber
1. Attach the smoke absorbing tube to the suction vacuum cap.
Makesurethecordconnectionsarefreefromtangles.
D.HotAirGun
TheHotAirGunholderwasinstalledonthestationupsidedownfor
packagingpurpose.TosetuptheHotAirGunholder:
1. Loosenthetwoscrewsthatsecuretheholdertothestation.
2. Turntheholderrightsideup.
3. Refastenthetwoscrews.
4. Placethehotairgunontotheholderinpreparationforusage.
E. DesolderingGun
1. Connectthecordofthedesoldering guntothe6pinterminal.
2. Connectthevacuumtubetothesuctionvacuumcap.
3. Place the desoldering gun onto the holder in preparation for
usage.
WARNING: Failure to remove the screw before using the
equipmentcancausedamagetothesystem.
25
CARE and MAINTENANCE
4. Inside the pipe, the quartz glass and heat insulation are installed.
Loosenthecableandtakeouttheheatingelement.
5. Insertnewheatingelementandreconnecttheterminal.
Becarefulnot
torubHeatingElementwire.
6. Reconnectthegroundwireafterreplacingtheelement.
7. Assemblethehandleagain.
SolderingIronErrorMessages
1. Soldering Iron connection assembly is not connected or not
properlyconnectedtothereceptacleonthecontrolpanel.
2. Soldering iron tip is damaged and needs to be replaced. The
devicewilldisplay“PLUG”.
3. Indicating a problem with thecontacts of the soldering iron or
thetip.
DeSolderingGun
1. Beforeusagedampenthefilterpadswithalittlebitofwatertoallowefficient
air passage and filter action, redampen pads frequently for maximum
efficiency.
2. Routinely clean SpringFilter, and replace filter pads when they are dirty or
clogged.
3. ThesolderpathwaycanbecleanedusingtheprovidedNozzlecleaningpin,use
thecleaningpinwhenpathwayseemsclogged.
DeSolderingGunDisassembledillustration:
Filterbarrel
cap
SpringFilter
FilterBarrel
FilterPads
FilterDock
DesolderingGunBody
Heating
element
Nozzle
Securinglock
Heaterexternal
housing
24
CARE and MAINTENANCE
PartNo. Description
10094 Hotairgunheatingelement
30106S Plastichandleofhotairgun
S009 Hotairguncompletehandle
20962 Hotairgunmetalpipe
B012 SolderingIroncompletehandle
C005 Desolderinggunheatingelement
3072D Plastichandleofdesolderinggun
B1003 Desolderingguncompletehandle
Spare Parts Guide
Blower/VacuumAirTerminalFilters
Filtersshouldbecleanedandreplacedregularlytoavoiddirtwhichcanclogthe
air passage. More importantly, this will also effectively clean the toxic fumes
producedduringsolderingprocess.
SolderingIronTip
Always keep the solderplated section of the tip/nozzle coated with a small
amount of solder. Oxide coating on the tip of the nozzle reduces its heat
conductivity. Coating the tip with a small amount of fresh solder ensures
maximumheatconductivityisobtained.
ReplacingtheSolderingIrontip
1. AlwaysturnOFFmainpowerswitchwhenremovingorinsertingatip.
2. Ifthetipishot,usetheheatresistantpadtopullitout.
3. Insertthenewtipfullyintothehandle.Ifthetipisnotfullyinserted(orif
thetipisdamaged),thedevicewilldisplay“PLUG”.Indicatinga problem
withthecontactsofthesolderingironorthetip.
ReplacingtheheatingelementoftheHotAirGun
The heatingelementisfoundinthemiddlepartofthehot airgun.The
normallifeofaheatingelementis1yearundernormaloperatingconditions.
Steps:
1. Loosenthe3screwsthatsecurethehandle.
2. Slideofftheplastictube.
3. Disconnectthegroundwiresleeve.
9
CONTROL PANEL GUIDE
LEGEND:
1—AirflowGauge
2—HotAirGunTemperatureAdjustmentButtons
3—HotAirGunAirflowAdjustmentButtons
4—SolderingIronTemperatureControlButtons
5—DesolderingGunTemperatureControlButtons
6—HotAirGunOutputTerminal
7—SmokeAbsorberTerminalorVacuumCap
8—SolderingIronReceptacle
9— DesolderingGunReceptacle
10—MainPowerSwitch
11—DesolderingGunTemperatureDisplay
12—DesolderingGunFunctionActivationSwitch
13—SolderingIronTemperatureDisplay
14—SolderingIronFunctionSwitch
15—SmokeAbsorberFunctionSwitch
16—HotAirGunAirflowDisplay/AutomateDisplay
17—HotAirGunAutomateFunctionSelector
18—HotAirGunTemperatureDisplay/AutomateDisplay
19—HotAirGunFunctionSwitch
1
2
3
4
6
7
8
9
10
16
aoyue
®
REPAIRINGSYSTEM
Int2703A+
5
14
17
18
19
13
15
12
11
10
IMPORTANTREMINDERS:
1. Make sure the equipment is placed on a flat stable surface
and all the heatgenerating components placed on their
respectiveholdersorstands.
2. EnsureallfunctionswitchesareOFFpriortoreworking.
3. Ensureallterminalconnectionsareproperlysecured.
IMPORTANT: Please refer to the CONTROL PANEL GUIDE
page for buttons and display panel directory.
OPERATING GUIDELINES
A.INITIALPROCEDURES
1. Plug the device to the main power source using the power cord
providedinthepackage.
2. With all function switches deactivated and all terminal connections
properlysecured,switchONthedevicebyactivatingthemainpower
switch(“10”fromthecontrolpanel).
3. The display panels, will temporarily show the productname “AOYUE
Int2702”andthendisplay“OFF”.Thesystemwillremainatthisstate
untiltheuseractivatesafunction.
B.HOTAIRGUN
1. Followtheinitialproceduresabove,“A.INITIALPROCEDURES”.
2. Activate“HotAirGun”switch(“19”fromthecontrolpanel).
3. Thesystemwillimmediatelystarttoblowairatanairflowrateof50
while rapidly and safely increasing the air temperature to 100°C
(defaultsystemoperatingparameters).Thesevalueswillbereflected
from the Hot Air Gun Air Temperature and Air Pressure display
panels,“18”and“16”fromthecontrolpanel,respectively.Themetal
ball insidethe air gauge (“1”from thecontrolpanel) will also settle
somewhereinthemiddleofthevisibleareaindicatingthatthesystem
isblowingairatanaverageornormalrate.
23
DIGITAL CALIBRATION
SolderIronDigitalTemperatureCalibrationExample
● Theexternaltemperaturesensordisplays250degrees.
● The set temperature and displayed actual temperature of the
solderingironis300degrees.
● 300 — 250 = 50. An additional adjustment of 50 degrees is
required.Uponenteringcalibrationmode,thedisplayshows“010”,
indicatingacalibrationnumberof10isalreadypresent.
● Therefore10+50=60.
● Weadjust from“010”to “060” by pressingtheupbuttonofthe
Soldering Iron Temperature Adjustment button (“4” from the
controlpanel)
● Saveandexitcalibrationmode.
● Theexternaltemperaturesensorwouldnowdisplay298to302.
DesolderingGunDigitalTemperatureCalibrationExample
● Theexternaltemperaturesensordisplays300degrees.
● The set temperature and displayed actual temperature of the
solderingironis350degrees.
● 300 — 350 = 50. An additional adjustment of –50 degrees is
required.Uponenteringcalibrationmode,thedisplayshows“010”,
indicatingacalibrationnumberof10isalreadypresent.
● Therefore1050=50.
● Weadjustfrom“010”to“050”bypressingthedownbuttonofthe
Desoldering Gun Temperature Adjustment button (“5” from the
controlpanel)
● Saveandexitcalibrationmode.
● Theexternaltemperaturesensorwouldnowdisplay298to302.
NOTES:
● Calibration will only make the newly calibrated point the most
accurate.Othertemperaturepointsmaybealittleoff.
22
DIGITAL CALIBRATION
I.UtilizingtheDesolderingGunDigitalTemperatureCalibration
1. TurnontheDesolderinggunfunctionswitch.
2. Set to appropriate temperature youwant to calibrate. Place the
tipofthedesolderinggunonanexternaltemperaturemeter.
3. Thereadingsontheexternaltemperaturesensorshouldbemore
orlessequaltothedisplayedtemperature.
4. Iftherearelargediscrepancyinthetemperaturereadingwecan
recalibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
readingfromtheexternaltemperaturemeter.
Forexample:
Settemperature=300
externaltemperature=350
5. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
6. PressandholdtheUP buttonoftheSolderingIronTemperature
Adjustmentbutton(“4”fromthecontrolpanel).
7. TheDesolderingGunTemperatureDisplay (“14”fromthecontrol
panel).Willswitchtofourzeros“000”indicatingitisnowinthe
desoldering gun temperature calibration mode. Release the UP
buttonoftheSolderingIronTemperatureAdjustmentbutton(“4”
fromthecontrolpanel).
8. Use the Desoldering Gun Temperature Adjustment buttons (“5”
from the control panel) to increaseor decrease the calibration
values.Inourexamplethesettemperatureis300buttheactual
temperature is 350, There is a difference of 50 degrees. Press
theupbuttonuntilwereach“050”.
9. Confirmthechangeby pressingandholdingthe“UP” button of
the SolderingIronTemperatureAdjustmentbutton(“4”fromthe
controlpanel).
11
OPERATING GUIDELINES
4. Adjust the air flow level using the AIR PRESSURE ADJUSTMENT
BUTTONS(“3”fromthecontrolpanel).
5. Adjust the hot air gun air temperature using the HOT AIR GUN
TEMPERATURE ADJUSTMENT BUTTONS (“2” from the control
panel). The prefix of the display for Hot Air GunTemperature will
change from “C” to “c” indicating that air temperature is being
adjusted. It will return to “C” indicating actual temperature is
displayed.
6. Reworking task can be started 1 minute after the desired hot air
temperature and airflow level are reached, as also indicated from
displaypanel“18”.
7. When reworking is complete, return the Hot Air Gun to its holder
butDONOTimmediatelyturnoffthemainpowerswitch.
8. DeactivatetheHotAirGunActivationbuttonfirstinordertoactivate
theautocoolingprocess.Thesystemwillstarttoblowair(atroom
temperature)atafastratetoreduceheatfromthehotairgunand
bring down the temperature to a reasonable safe level of 90°C.
Duringthistime,theairflow display willalsochange“cool”while
temperatureisgraduallydecreasing.Oncethetemperaturedropsto
approximately90°C thesystemwillhaltanddisplay“OFF”onthe
panel.Itisnowsafetoswitchoffthemainpowerswitch.
9. TurnOFFthemainpowerswitch.
10. Unplugthedevicefromthemainpowersource.
IMPORTANT:Whenadjustingtheairtemperature,itisstrongly
advisedtoinitiallyincreasetheairflowlevelinorder to manage
the system temperature. This is to protect the heating element
insidethehandlefromexcessiveheatandavoidthepossibilityof
subjectingadjacentcomponentstothermalshock.
12
OPERATING GUIDELINES
C.AUTOMATEFUNCTION
The system is equipped with a 5 stage automated hot air rework
profiling system. To access and change the time and temperature
settingsoftheprofilefollowtheguidebelow:
1. Ensurethatthehotairgunfunctionswitchisdeactivated.
2. TheHotAirGunAutomateFunctionSelector(“17”fromthecontrol
panel) allows us to scroll thru thedifferentstages of the profile.
ThestagesusethesymbolsA,b,c,dandE,toindicatestages1to
5respectively.TheAutomateDisplay(“18”formthecontrolpanel)
shows the desired temperature for each stage and the Automate
Display (“16” form the control panel) shows thedurationatwhich
thesettemperatureistobemaintained.
3. NowpresstheHotAirGunAutomateFunctionSelector,thedisplay
willchangeto“###A,”and“###t”.ThesuffixAindicatesthatwe
are now adjustingthe desired temperature for stage 1.The suffix
“t”indicatesthetimeinsecondsthedesiredtemperatureistobe
maintained.
4. UsetheHotAirGunTemperatureAdjustmentButtonstoselectthe
desired temperature for this stage. Use the Hot Air Gun Airflow
Adjustment Buttons to select the desired duration. Adjust the
temperature/durationoftheotherstages.SimplypresstheHotAir
Gun Automate Function Selector to scroll to the next stage. Then
usetherespectivekeystoadjusttemperatureandduration.
5. To save the newly inputted profile into memory, repeatedly press
theHotAirGunAutomateFunctionSelectoruntilthedisplayshows
“SAUE”. Press the up button of the Hot Air Gun Temperature
AdjustmentButtontoconfirmsavingoftheprofile.
21
H.UtilizingtheSolderIronDigitalTemperatureCalibration
By default, the system is properly calibrated but for some cases
when a little adjustment of the soldering iron temperature is required
thefollowingprocedurecanbedone.
1. Turnonthesolderingironfunctionswitch.
2. Settoappropriatetemperatureyouwanttocalibrate.Placethetip
ofthesolderingirononanexternaltemperaturemeter.
3. Thereadingsontheexternaltemperaturesensorshouldbemore
orlessequaltothedisplayedtemperature.
4. Iftherearelargediscrepancyinthetemperaturereadingwecan
recalibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
readingfromtheexternaltemperaturemeter.Forexample:
settemperature=350
externaltemperature=300
5. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
6. Press and hold the UP button of the Desoldering Gun
TemperatureAdjustmentbutton(“5”fromthecontrolpanel).
7. The Soldering IronTemperatureDisplay (“11”fromthecontrol
panel).Willswitchtofourzeros“000”indicatingitisnowinthe
soldering iron calibration mode. Release the UP button of the
DesolderingGunTemperatureAdjustmentbutton
8. UsetheSolderingIronTemperatureAdjustmentbuttons(“4”from
thecontrolpanel)toincreaseordecreasethecalibrationvalues.
In our example the set temperature is 350 but the actual
temperatureis300,Thereisadifferenceof50degrees.Pressthe
upbuttonuntilwereach“050”.
9. Confirm thechangeby pressing and holding the“UP”button of
the DesolderingGun TemperatureAdjustmentbutton (“5” from
thecontrolpanel).
DIGITAL CALIBRATION
20
AUTO SLEEP FUNCTIONS
ChangingSLEEPTimer(DesolderingGun)
By default, the system’s sleep duration is 0 indicating the sleep
timerisdisabled.Toactivatethesleepfunctionfollowtheprocedures.
1. Turn off the Soldering Iron Function switch (“14” from the
control panel) .Ensure that the Desoldering Gun Function
switchisintheoffposition(“12”fromthecontrolpanel).
2. Press and hold the DOWN button of the Soldering Iron
TemperatureAdjustmentbutton(“4”fromthecontrolpanel).
3. The Desoldering Gun Temperature Display (“14” from the
controlpanel).Willswitchto“000t”indicatingitisnowinthe
desoldering gun sleep timer adjustment mode. Release the
DOWN buttonoftheSolderingIronTemperatureAdjustment
button
4. UsetheDesolderingGunTemperatureAdjustmentbuttons(“5”
from the control panel) to increase or decrease the sleep
duration.Timerisadjustablefrom1to60minutes,avalueof0
indicatesthatthesleeptimerfunctionisturnedoff.
5. Confirmthechangebypressingandholdingthe“UP”buttonof
the Soldering IronTemperatureAdjustment button(“4” from
thecontrolpanel).
13
OPERATING GUIDELINES
To start the automated reworking function, Follow the guide
below:
1. Ensurethatthehotairgunfunctionswitchisdeactivated.
2. Press the Hot Air Gun AutomateFunction Selector(“17” from the
controlpanel)untilthedisplayshows“run”.
3. Press the upbutton of the Hot Air Gun TemperatureAdjustment
Buttontoinitiatetheautomatedreworkingfunction.
Uponthestartoftheautomatedreworkingfunctionthehotairgun
wouldslowlyheatupuntilitreachesthesettemperatureofsegmentA.
After the set temperature is reached it would maintain the set
temperature for the duration as set in segment A. The displayed
durationwillstartcountingdownuntilthetimerreaches0afterwhichit
willproceedtothenextsegment,repeatingtheprocessuntilitfinishes
all 5 segments. Upon the end of the fifth segment the cool down
functionwillbeactivatedtoautomaticallycooldownthesystembefore
shuttingoff.
NOTES:
1. HotAirGunTemperatureisadjustablebetween100°and480°C.
2. HotAirGunAirflowRateisadjustablebetween15and100.
3. Thehotairgunisequippedwithatemperaturelimitingfeaturetoonly
allowatemperatureriseof3degreespersecond.Thisisinaccordance
with the industry standard allowable temperature rise time to prevent
damagetosensitivecomponents.
14
OPERATING GUIDELINES
D.SOLDERINGIRON
1. Connect the Soldering Iron connection assembly to the 6pin
receptacle located at the front of the control panel (“9” from the
CONTROLPANELGUIDE).
2. Followtheinitialprocedures(“A.INITIALPROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
Vacuum Cap (“7” from the control panel). If smoke absorber
functionistobeused.
4. Activate the “SOLDER IRON” Activation switch (“14” from control
panel).Thiswill automatically startto increasethetemperatureof
thesolderingironto350°C(default).
5. AdjustthesolderingirontemperatureusingtheSOLDER/DESOLDER
TEMPERATUREADJUSTMENTbuttons(“4”fromthecontrolpanel).
6. If smoke absorber function is to be used. Activate the “SMOKE
ABSORBER”Activationswitch(“15”fromthecontrolpanel).
7. Start using the soldering iron as soon as desired temperature is
reached.
8. Whenthetaskisfinished,deactivatetheSMOKEABSORBERswitch.
9. DeactivatetheSOLDERIRONactivationswitch.
10. Allow sufficient time for the soldering iron to cool down before
keepinginasafestorage.
D.DESOLDERINGGUN
1. Connect the Desoldering gun connection assembly to the 6pin
receptacle located at the front of the control panel (“8” from the
CONTROLPANELGUIDE).
2. Followtheinitialprocedures(“A.INITIALPROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
VacuumCap(“7”fromthecontrolpanel).
19
NOTES:
● Thesleepmodetimerisconfigurablebetween1and60minutes.
● Asleepmodetimervalueof“0”disablesthesleepfunction.
● SleepmodesettingsforHotAirgunissavedintothememoryand
shallremainineffectuntilitisresetornewdataisentered.
G.AutoSleepMode(SolderingIronandDesolderingGun)
The device has a builtin autosleep feature to conserve power
enhance the heaterlife. The sleep timer can be configuredto power
downthesolderingironordesolderinggunafteradefinedtime.When
insleepmodefourdashes“    “willbeshownindicatingthatitis
nowinsleepmode.Toreactivate thesolderingironordesolderinggun
simply push the its function button or its temperature adjustment
button.
ChangingSLEEPTimer(SolderingIron)
By default, the system’s sleep duration is 0 indicating the sleep
timerisdisabled.Toactivatethesleepfunctionfollowtheprocedures.
1. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
2. Press and hold the DOWN button of the Desoldering Gun
TemperatureAdjustmentbutton(“5”fromthecontrolpanel).
3. The SolderingIronTemperatureDisplay (“14”from thecontrol
panel).Willswitchto “000t”indicatingitisnowinthesoldering
ironsleeptimeradjustmentmode.ReleasetheDOWN buttonof
theDesolderingGunTemperatureAdjustmentbutton
4. UsetheSolderingIronTemperatureAdjustmentbuttons(“4”from
the control panel) to increase or decrease the sleep duration.
Timer is adjustablefrom1 to 60minutes,a valueof0indicates
thatthesleeptimerfunctionisturnedoff.
5. Confirmthechangebypressingandholdingthe“DOWN”button
ofthe DesolderingGunTemperatureAdjustmentbutton(“5”from
thecontrolpanel).
AUTO SLEEP FUNCTIONS
18
AUTO SLEEP FUNCTIONS
F.AutoSleepMode(HotAirGun)
The device has a builtin autosleep mode feature such that if the
HotAirGunsitsonitshandleandremainedidleafteracertainperiodthe
prefixofthedisplayforHotAirGunairtemperaturewillalsochangefrom
“C” to “d”) , the device will switch to sleep mode. This mechanism is
triggeredbyacountdowntimer.Whenthetimerhaselapsed,thesystem
will blow air (at room temperature) at maximum rate in order to bring
downthetemperature.Duringthistime,theHotAirGunairleveldisplay
willchangeto“cool”.Oncethetemperaturedropstoapproximately90°
C,theHotAirGunwillautomaticallystopandshowfourdashes“  “
indicatingthatthesystemisnowinsleepmode.Toreactivatethehotair
gunsimplypresspickupthehotairgunfromitsdock.
ChangingSLEEPModeTimer(HOTAIRGUN)
Bydefault,thesystemhas15minutecountdowntimebeforethehot
air gun goes to sleep mode. This can be altered by the following
procedure.
1. Whilethehotairgunisonstandbymode(“0FF”isdisplayedon
the panels “18” and “16”), Press and hold the UP button of the
HOTAIRGUNAIRFLOWadjustmentbutton(“3”controlpanel).
2. Wait until “015d” is displayed on the Hot Air Gun Temperature
displaypanel,“18”.
3. Releasethebuttonwhen“005d”appears.
4. AdjustthetimeusingtheUPandDOWNbuttonsoftheHOTAIR
GUNTEMPERATUREadjustmentbuttons(“2”controlpanel).
5. Confirmthechangebypressingandholdingthe DOWNbuttonof
the HOT AIR GUN AIRFLOW adjustment button. (“3” from control
panelguide)
6. Thesystemwillswitchbacktodisplaying“OFF”indicatingthenew
sleeptimerissavedintothesystem.
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OPERATING GUIDELINES
4. Activatethe“DESOLDERGUN”Activationswitch(“12”fromcontrol
panel).Thiswill automaticallystartto increasethetemperatureof
thedesolderinggunto350°C(default).
5. Adjust the desoldering gun temp. using the DESOLDER
TEMPERATUREADJUSTMENTbuttons(“5”fromthecontrolpanel).
6. Allow the desoldering gun's tip and its barrel to heat up. Tip
temperaturecanbereachedwithin56minutesanditsbarrelwould
obtainoptimumtemperature59minutesafterthetiptemperature
hasbeenreached.Ifuponinitialusesoldergetsstuckattheendof
the barrel, clean the barrel and wait a few more minutes for the
barreltoheatup.
7. Check the tip temperature with an external temperature sensor,
adjust temperature settings higher or lower for the right
temperature.Orrecalibrateatthedesiredtemperaturelevel
8. Ensure that all the solder is melted before triggering the pump.
(Partiallymeltedsolderwillstillbesuckeduphoweveritwouldclog
thebarrel).
9. Upon pressing the pump trigger hold the trigger for 1 to 2
secondslonger,aslargerlumpsofsoldermayneedalongersuction
timetoclearthebarrelandgointothefilter.
10. Cleanthefilteranddampenthespongefrequentlyduringandafter
usagetoallowbettersuctionpower.
11. Whenthetaskis finished,deactivate the DESOLDERGUN function
switch.Allowthedesolderingguntocooldownbeforehandlingfor
storage.
Notes:
● Pleasefollowtheproceduresandtipspresentedaboveformore
efficientusageofthedesolderinggun.
● Industry recommended tip temperature for soldering is 600 to
610F(315to320C)forstandardsoldersand650to700F(340to
370)forunleadedsolders
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OPERATING GUIDELINES
● Thesolderingironanddesolderinggunoperatingtemperatureis
configurablebetween200°Cand480°C
● Becauseofthedifferenceintheheatingelementandsizeofthe
solderingirontipanddesolderinggun,thesolderingironwillheat
upfasterthanthedesolderinggun.Thisisnormalanddoesnot
haveanyimpactonthesystem’sperformance.
● Therewillbeaslightdropintemperaturedisplayoncethetrigger
ofthedesolderinggunisused.Thisisduetorapidintakeofairin
whichtemperatureissignificantlycoolerthanthedesolderinggun
tip.Whenthesystemdetectsthis,itwillautomaticallyadjustthe
temperaturetocompensateforthetemperaturedifference.
NOTICE: When using the desoldering gun and
soldering iron simultaneously, the smoke absorbing
functionofthesolderingironwillbedeactivated.This
ittogiveprioritytothedesolderinggun.
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OPERATING GUIDELINES
E.HotAirGunSafetyFeature
Thesystems’hotairgunhasasafetyfeaturetolimitthetemperature
rise to nomore than3 degrees per second. The 3 degreesper second
limit is an industry standard recommendation to minimize component
damageduetoarapidincreaseoftemperature.Thisprotectionfeatureis
activated by default and can be deactivated if desired. Below are the
proceduresonactivation/deactivationofthissafetyfeature:
1. Turn“OFF” systemandensureall functionswitchesare in “OFF”
position.
2. Press and hold this two buttons. The Hot Air Gun Automate
FunctionSelector(“17”fromthecontrolpanel)andtheUPbutton
of the DESOLDER GUN TEMPERATURE adjustment button.(“5”
fromthecontrolpanel).
3. With the two buttons held in the pressed position turn
“ON”thesystembyswitchingtheMainPowerSwitch(“10”).
4. Releasethe buttonswhen“SAFE OFF ”appearson the Hot Air
Gun Temperature Display/Hot Air Gun Airflow Display . Release
thebuttonswhenthisisdisplayed.
5. The display below the word “SAFE” will indicate whether the
safety featurein “On” or “OFF” by displaying the corresponding
wordontheHotAirGunAirflowDisplay Thesystemwillproceed
tostandbymode.
6. Toswitchthesafetyfeature“On”or“OFF”simplyrepeatsteps1to
5.
7. The Status of the safety feature shall remain in effect until it is
manuallychangedbyfollowingprocedure1to5.
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