aoyue Int732 User manual

aoyue
Brand
aoyue
Model
Int732
Category
Space heaters
Type
User manual
16
BASIC TROUBLESHOOTING GUIDE
PROBLEM1:THEUNITHASNOPOWER
1. CheckiftheunitisswitchedON.
2. Checkthefuse.Replacewiththesametypeiffuseisblown.
3. Checkthepowercordandensuretherearenodisconnections.
4. Verifythattheunitisproperlyconnectedtothepowersource.
PROBLEM2:PANELDISPLAYS“”MESSAGES
DESCRIPTION:Displayshow“”
A —TemperatureprobeAnotdetected
b —Temperatureprobebnotdetected
 C —TemperatureprobeCnotdetected
 F—SolderIronnotattached.
SOLUTION: Turn off power and back on. Check the connection of externals
sensors, Top heater tool and solder iron, connect plugs properly into its
receptacle.Checkifthetemperatureprobetipisstillintact.
PROBLEM3:DISPLAYANDOTHERDEVICEOPERATION
ISSUES
SOLUTION:Turnoffpowerandbackon.
OTHERPROBLEMSNOTMENTIONED:
Contactthevendor.
AOYUETONGYIELECTRONICEQUIPMENTFACTORY
JishuiIndustrialZone,Nantou,ZhongshanCity,GuangdongProvince,P.R.China
www.aoyue.com
Copyright©2010AoyueTongyiInternationalLtd.
GameConsoleReworkingSystem
Int732
INSTRUCTION MANUAL
ThankyouforpurchasingAoyueInt732GameConsoleReworkingSystem.
Itisimportanttoreadthemanualbeforeusingtheequipment.
Pleasekeepmanualinaccessibleplaceforfuturereference.
This manual is designed to familiarize the technician with
the proper operation and maintenance of the equipment.
The “Care and Safety Precautions” section explains the
hazards of using any type of soldering or reworking device.
Please read carefully and observe the guidelines in order to
maximize usage and minimize the risk of injury or accidents .
aoyue
®
2
TABLE OF CONTENTS
CARE & SAFETY PRECAUTIONS ………………..………….. 3
PRODUCT DESCRIPTION …………………………………… 4
FUNCTIONS & FEATURES …………………………………… 4
PACKAGE INCLUSION …………………………………….. 6
SPECIFICATIONS ……………………………….……………. 6
OPERATING PROCEDURES ……………………………... 715
BASIC TROUBLESHOOTING GUIDE …………………….... 16
15
OPERATING PROCEDURES
TochecktheslopefromsegmentTwo:
● 150C180C=30C
● Timetoreach150Cissetto110seconds.
● Thereforetheslopeis60/110=0.54degreespersecondincrease.
Note:anegativenumberwoulddenoteadecliningslope.
14
OPERATING PROCEDURES
7. Toseetherunningtime,orcurrentsegmentthesystemisprocessingorthe
temperature of the external temperature probes. repeatedly press the
selectionbuttontoswitchbetweendifferentviews.Followthesuffixguideto
determinedisplayedtemperature.
8. Aftertheprocessisfinishthedisplaywillshow“End”, themiddleandbottom
displaywouldshowthetemperatureoftheprobes.Presstheincreasebutton
tosavetheprofileandexittoprofileadjustmentmode.
9. To exit before the process is finished press the increase button while the
profile is running. The system would exit and return to profile adjustment
mode.
***Analternativewaytosavetheeditedprofileistorepeatedlypresstheselection
button until the display shows “SaveProf 0” (the bottomdisplaynumbershould
correspondto the selectedprofile).Presstheupbutton tosavethesettingsand
jump to profile selection screen. This option is availableonly for newer software
versions.
Note: There is a built in protection feature to automatically limit the
temperaturerisingslopetonomorethan3degreespersecond.Therefore
themaximumsettemperaturewillbebasedonyoursettime.
PreloadedProfile0:
SEG1SEG2SEG3SEG4SEG5SEG6
090t110t150t050t060t60t
150C180C210C190C210C230C
Segmentoneissetto50secondstoreach150C.Whichmeansafter50secondsat
theendofsegmentonethetemperatureshouldreach100C.ThenSegmenttwois
set to 110 seconds toreach150C, which meansby theendof 60 seconds(total
running time after segment two is already 50+110=160 seconds) the set
temperatureshouldreach150C,soonandsoforth.
3
CARE and SAFETY PRECAUTIONS
CAUTION: Improper usage can cause injury and physical damage.
For your own safety, please observe the following precautions.
● Temperaturemayreachashighas500°CwhenturnedON.
Donottouchtheheatingelementinsidethepreheater.
Donotexposeskintoinfraredlightforlongperiods.
Prolongedexposuremaydamagetheskintissue.
● Handlewithcare
Neverdroporsharplyjolttheunit.
ContainsdelicatepartssuchasIRtubesthatmaybreakiftheunit
isdropped
Donotspillanyliquidtothesystem.
● Do not tamper the electrical control unit or any wiring inside the
device.
● Disconnectplugfrommainpowersourceifthedevicewillnotbeused
foralongperiod.
 Turnoffpowerduringbreaks,ifpossible.
● Allowampletimefortheequipmenttocooldownbeforecommencing
maintenance.
● Use only genuine replacement parts. Turnoff powerand let the unit
cooldownbeforereplacinganycomponent.
4
TheAoyue Int732 Game ConsoleRepairingSystemisa reworkingequipment
thatutilizesinfrared(IR)heatingtechnology,toprovidetopandbottomheatingto
the target components. It is equipped with a versatile board holder, Lead free
compatiblesolderIron,andsoftwareprofilecontrolofheatinginone sophisticated
package. It is designed for reworking doublesided, diverse technology printed
circuitboards(PCB)whichutilizestraditionalorleadfreesolder.
Thesystemisequipped withHigh poweredIRheatingelementscombined
with multiple types of operating mode to fit various task. Finally, the unique,
innovativedesignwithdigitalcontrolpaneloffersprecision,safety,andeaseofuse
tomeetallreworkingrequirements.
PRODUCT DESCRIPTION
● Complete Game Console Repairing System.Combines large area bottom
heater, high powered topheater andlead freecompatiblesolder ironin one
package.
● Threedifferenttypesofoperationtosuitedifferentneeds:
Type0–Forreballingorprebakingtheboard.Usesinternalsensors.
Type1–Allowsmanualcontrolofthereworkprocess.Usesexternalsensors.
Type2–Automatedreflowingprocessutilizingtheuserconfigurableprofile.
● ClosedLoopTemperatureControlwithThreeExternalSensors
—Sensorsattachedtotheboardallowsprecisetemperaturecontrolatboard
level minimizing damage to board due toinaccurate temperature settings or
overheating. Two sensors are used as temperature control and monitoring,
while an extra sensor is added to allow additional monitoring of other
temperaturesensitiveareasofthePCB.
● EnhancedTopandbottomheater
310x310mmeffectivebottomheatingarea.1500wattsofpreheatingpower
minimizesboardwarping.
60x60mmeffectivetopheatingarea.500wattsmaximumheatingpowerwith
variousnozzlestofitdifferentBGAsizes.
FUNCTIONS and FEATURES
13
OPERATING PROCEDURES
Note: Duringsegments13thetopheaterheatsupto75%ofthesettemperature
atthesesegments. Thisistoallowafaster rampupinpreparationforreflowfor
segments46.
1. Toentertype“2”operation.Select2attheinitialscreenthenpresstheselect
button.Thedisplaywouldchangeto“SlctProf 0”.Thissignifieswearenow
inthetype“2”mode.
2. We can then select which profile we would like to use by pressing the
increaseor decrease button. The numbershownat the bottomdisplay will
changecorrespondingtoyourselection.Therearethreestoredandselectable
profile.
3. To adjust the time and temperature profile of each segment press the
selectionbuttontwice.Thetopdisplaywillshowwhichsegment“SEG1” we
are currently adjusting. The middle display will show whether we are
adjustingthe“dur” (duration/Time)or“tEMP” (temperature).Thebottom
displayshowsthevaluewearecurrentlyadjusting.Itssuffix“t”signifieswe
areadjustingthetimeortemperatureforasuffix“C”.
4. Press the increase or decrease button to adjust the desired duration and
temperature. The set temperature is adjustable from 50 to 250 C and
duration5to200seconds.
5. Afterthedurationortemperatureissetpresstheselectionbuttontomoveto
the next segment. There are six segments available each with its own
durationandtemperaturesettings.Thedurationsettingssignifiesthetimeit
willtaketoreachoursettemperaturelevel.Forexample:ifsetdurationis50t
andtemperatureissetat100C.Thenassumingtheboardtemperatureis50C
whentheautomatedreworkisinitializedthesystemwouldgraduallyincrease
boardtemperatureby1 Degreepersecondsuchthat after 50 secondsthe
boardtemperaturewouldreach100C.
6. After we have set the segments of the profile we may begin automated
reworking. To start automationrepeatedly pressthe selection button until
thedisplayshowstheword“Run Prof 0” (thebottomdisplaynumbershould
correspondtotheselectedprofile)thenpresstheincreasebutton.A3second
countdownwillcommencebeforeautomatedreworkingstarts.
12
OPERATING PROCEDURES
6. To view the actual temperature read by the three external temperature
sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe
top heater external temperature probe's (probe A) actual temperature
followedbyasuffix“A”.Themiddledisplaywillshowexternaltemperature
probe b’sactualmeasuredtemperaturefollowedbya suffix“b”. Andthe
bottomdisplaywouldshowtheactualmeasuredtemperatureoftheexternal
temperatureprobeC.Itisfollowedbyasuffix“c”.
Note:Undertype“1”modeofoperationitisnotnecessarytomonitorthe
internaltemperaturesensor’sreadout.
i.e.internaltemperaturereadouts
withsuffix“d”and“E”.
External temperature probes are labeled. Top heater external
probeis labeledA,whiletheothertwois labeledbandC.Thedisplayed
actualtemperaturereading’ssuffixcorrespondstothelabels.
F.TYPE“2”OPERATION
Before proceeding with this type of operation, attach the top external
temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattach
theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,
preferablytothesideandnotdirectlyundertheBGAorICtobereworkedon.The
externaltemperatureprobeCcanbeplacednearanyareaofinterest.
Thistypeofoperationutilizestheexternaltemperatureprobe A toregulatethe
top heater, while the external temperature probe b regulates the heat of the
bottom heater. The external temperature probe C can be used for additional
monitoring.
Inprofilemodethefirst3segmentsutilizesthebottomheatertoreach75%of
the required heat for reflow. After which the bottom heater would regulate the
boardatthetemperaturesetat segment3.Thenthelast three segmentsutilizes
thetopheatertoprovidethefinal25%oftheheattoreachreflow.
5
FUNCTIONS and FEATURES
● MultiPointBoardHolder
— Innovative board holder: Nine securing screws with four side grips to
provideasecurefitforvariousboardsizesandshapes.Effectivelyminimizes
BGAballsshortingtogetherduetoboardwarping.
● MultiAxisArmature
— Top heater’s support allows 3 degrees of freedom: Rotation of the Top
heater, Swiveling of the armature, andsliding adjustments. This new design
expandstheeffectiveworkingcoverageoftheunit,allowingustoaccesseven
thoseICsattheedgeorcornerofthePCBs.
● DigitalSystemControlandSafety
— CPU controlled system with easy to use digital controls and display. Uses
advanceddigitalcontrolsandsignalprocessingformaximumperformance,and
accuracy. Builtin overheat protection and temperature limiting. The system
automaticallylimitstheriseintemperaturetoindustrystandard3degreesper
second.Thiswillminimizedamagetosensitivecomponentsandensureproper
reflow.
● Profilemodewithautoadjustment
—Threeprogrammable6segmentreworkingprofile.Setandstorethedesired
duration andtemperatureto ensurehigh success rate for repetitive reworks.
Equippedwithautoprofileadjustment,systemautoeditsyourprofiletoensure
profilemeetsindustrystandardlimits.
● TheIntegratedSolderIronhasexcellentthermalrecoveryspecificallydesigned
fortheleadfreesolderingprocess.Ithasawiderangeoftipssizesandstyles
designedtofitdifferentrequirements.SelecttunneltypewhencleaningBGAs,
use the blade type for drag soldering, conical types for normal thruhole
solderingandmanymoredifferenttipsizeandstyles.
● WideCompatibility
—TheentiresystemiscompatiblewithLeadfreesolder,isRoHS,CEandESD
Safecompliant.
6
PACKAGE INCLUSION
Instruction
Manual
732MainStation
SolderingIron
SolderingIron
stand
SPECIFICATIONS*
PowerInput: Availablein110V21Amps/220V11Amps(Max)
Dimensions:
MainUnit:520(l)x370(w)x410(h)mm
BoardHolder:450(l)x280(w)x134(h)mm
Power
Consumption:
Total:2100WattsMaximum
TopHeater:500Watts
BottomHeater:1500Watts
SolderIron:75Watts
TemperatureRange: 50°C280°C(^maximum)
HeatingElement:
TopHeater:ForcedConvectionQuartzInfrared
BottomHeater:QuartzInfrared
SolderIron:Ceramicheater
PreHeatingArea:
TopHeater:60x60mm
BottomHeater:310x310mm
Weight: Approx.11.6Kg
^Dependsontypeofoperatio n
*Specificationssubjectto changewithoutpriornotice
***Expansionforfutureversions,maynotbeavailableforcurrentreleases.
Nozzles
Lamp
Notice***
VacuumSuction
Pen
Others:
Flux.
Spatula.
Temperature
probe
11
OPERATING PROCEDURES
Thistypeofoperationutilizestheexternaltemperatureprobe A toregulate
thetopheater,whiletheexternaltemperatureprobe b regulatesthe heatofthe
bottom heater. Using this type of operation allows us to closely control the
temperature at board level. While freeing up external temperature probe C for
additionalmonitoring.
1. To set the desired top heater temperature press the selection button
repeatedlyuntil the top displayshows “TOP” and the middledisplayshows
“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop
heaterfollowedbyasuffix“A”.
2. Press the increase or decrease button to adjust the top heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthetopheatersimultaneouslypress
boththe“Increase”and“decrease”button
(#3 &#4 fromthecontrolpanel
displaysee page 8)
. The bottom display will show “OFF”indicatingthe top
heaterisnowturnedoff.
3. To set the desired bottom heater temperature press the selection button
repeatedly until thetop display shows “bOt” andthe middle display shows
“SEt”. The bottomdisplaywould show the current set temperature of the
bottomheaterfollowedbyasuffix“b”.
4. Press the increase or decrease button to adjust the bottom heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously
pressboththe“Increase”and“decrease”button
(#3 &#4 fromthecontrol
paneldisplayseepage8)
.Thebottomdisplaywillshow“OFF”indicatingthe
bottomheaterisnowturnedoff.
5. For this type
(type 1)
of operation we must closely monitor the actual
temperature of the Top heater external temperature probe A and the
externaltemperatureprobe b. Asthistwoprobesmanagetheheatofboth
thetopandbottomheater.
10
OPERATING PROCEDURES
4. Press the increase or decrease button to adjust the bottom heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously
pressboththe“Increase”and“decrease”button
(#3 &#4 fromthecontrol
paneldisplayseepage8)
.Thebottomdisplaywillshow“OFF”indicatingthe
bottomheaterisnowturnedoff.
5. To view the actual internal temperature read by the Top heater and the
bottomheater’sinternal temperature probe, repeatedly press the selection
buttonuntilthetopdisplayshowstheactualvalueofthetopheaterinternal
temperaturefollowedbyasuffix“d”.Thenumberdisplayedinthemiddlerow
followedbyasuffix“E”isforthebottomheateractualinternaltemperature.
Thebottomdisplayshowstheactualtemperatureofthesolderingiron,itis
followedbyasuffix“F”.
6. To view the actual temperature read by the three external temperature
sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe
top heater external temperature prob’s actual temperature followed by a
suffix “A”. The middle display will show external temperature probe b’s
actual measured temperature followed by a suffix “b”. And the bottom
display would show the actual measured temperature of the external
temperatureprobeC.Itisfollowedbyasuffix“C”.
Note:Externaltemperatureprobesarelabeled.Topheaterexternalprobe
islabeledA,whiletheothertwoislabeledbandC.Thedisplayedactual
temperaturereading’ssuffixcorrespondstothelabels.
E.TYPE“1”OPERATION
Before proceeding with this type of operation, attach the top external
temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattaché
theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,
preferably not near the are of the BGA or IC to be reworked on but not directly
underneaththeBGAorIC..Theexternaltemperatureprobe Ccanbeplacednear
anyareaofinterest.
7
LEGEND:
1—DigitalDisplay 7—SolderIronConnector
1.aTopDisplay 8—MainPowerSwitch.
1.bMiddleDisplay 9—PowerCord.
1.cBottomDisplay 10—FuseHolder.
2—SelectionButton 11— TopHeaterPowerCord
3—IncreaseButton/EnterButton 12— TopHeaterSensorConnector
4—DecreaseButton 13— TopHeaterPowerConnector
5—StatusLED 14— TopHeaterSensorCord
6—ExternalSensorConnector 15— TopHeaterExternalSensor
***(Expansionforfutureversions,Maynotbeavailableforcurrentreleases)16— LampAttachment.***
Suffixguide:
A - ActualTemperatureofSensor“A”/SetTemperatureofTopHeater.
b - ActualTemperatureofSensor“b”/SetTemperatureofBottomHeater.
c - ActualTemperatureofSensor“c”.
D - ActualTemperatureofTopHeaterInternalSensor.
E - ActualTemperatureofBottomheaterInternalSensor.
F - Set/ActualTemperatureofSolderIron.
1.a
4
32
6
8
5
FrontPanel
BackPanel
11
12
1.b 1.c 7
10
9
13
14
15
16
CONTROL PANEL GUIDE
TopHeater
8
OPERATING PROCEDURES
A.INITIALPROCEDURES
1. Makesureallswitchesaredeactivated.
2. Attachexternal sensorprobestothe threepin socket
(#6on controlpanel
guide)
.
3. AttachtheTopHeaterpowercord(
#11oncontrolpanelguide)
totheTop
heaterpowerconnector
(#13oncontrolpanelguide)
.
4. AttachtheTopheatersensorcord
(#12formthecontrolpanelguide)
tothe
baseconnector
(#14 fromthecontrolpanelguide)
.
5. Attachthedevicetothemainpowersource.ItisrecommendedtouseNEMA
plugs and receptacles with ratings compliant to the machine specifications
(seepage6)
.
6. To turnthe unitON.Togglethemainpowerswitchto ONposition
(#8on
controlpanelguide)
.
B.OPERATIONTYPE(MODE)SELECTION
1. Followinitialprocedures,
“A.INITIALPROCEDURES”
.
2. The display would show “TYPE 0”, which means Type 0operation will be
used.Toselectbetweentypes0to2.Presstheincreaseordecreasebuttons
(#3&#4ofcontrolpanelguide)
.
3. To confirm selection and enter into operation mode using the selected
operationtype.Presstheselectionbutton
(#2ofcontrolpanelguide)
.
C.SOLDERIRONUNDEROPERATIONTYPE0and1
1. To set the desired solder iron temperature press the selection button
repeatedly until the top display shows “SEt” and themiddle display shows
“iron”. Thebottom display would showthecurrentsettemperatureofthe
solderironfollowedbyasuffix“F”.
9
OPERATING PROCEDURES
2. Presstheincreaseordecreasebuttontoadjustthesettemperaturelevel.The
settemperatureisadjustablefrom200to480C.
3. For the solder iron actual temperature display. Follow TYPE “0”
OPERATION number5
(seepage10)
.
4. To temporarily turn off the solder iron. Simultaneously press both the
“Increase”and“decrease”button
(#3 & #4 fromthecontrolpaneldisplay
seepage8)
.Thebottomdisplaywillshow“OFF”indicatingthesolderironis
nowturnedoff.
D.TYPE“0”OPERATION
Thistypeofoperationutilizestheinternaltemperaturesensorstocontrolthe
heat. Using this type frees up the three extra external temperature probes for
monitoring.Attachthethreeextratemperatureprobestoareasofinterestsuchas
thebottomoftheboardand/ornearthecomponenttoweworkedon.
1. To set the desired top heater temperature press the selection button
repeatedlyuntilthetopdisplayshows “TOP”andthemiddle displayshows
“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop
heaterfollowedbyasuffix“A”.
2. Press the increase or decrease button to adjust the top heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to550Cinthis
type of operation. To temporarily turn off the top heater. Simultaneously
pressboththe“Increase”and“decrease”button
(#3 &#4 fromthecontrol
paneldisplayseepage8)
.Thebottomdisplaywillshow“OFF”indicatingthe
topheaterisnowturnedoff.
Note: In order to reach the maximum
temperatureitisrecommendedthatanozzleisattached.
3. To set the desired bottom heater temperature press the selection button
repeatedly until the top display shows “bOt” and the middle display shows
“SEt”. The bottomdisplaywould show the currentset temperatureof the
bottomheaterfollowedbyasuffix“b”.
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aoyue Int732 User manual

aoyue
Brand
aoyue
Model
Int732
Category
Space heaters
Type
User manual
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