If you are requested by the manufacturer to return the item for repair please
complete the enclosed section and send it together with your product and your
receipt (proof of purchase) to the service address shown below.
Belt sander
GT-BS-01
Name:
Adress:
Contact telephone no.:
E-mail:
Location of purchase:
Fault Description:
In order to deal with your enquiry as quickly and efficiently as possible, we
ask you to send your enquiry by e-mail. Do not forget to include your
name, address and a daytime telephone number.
Alternatively, you can contact our freephone service
hot-line on the number given below.
Dario London Service Centre
PO Box 70
Chislehurst
BR7 5YH
UK
UK: 0800 328 6020
Ireland: 00800 4467 5888
E42160 | 09/09
Belt sander
User Guide & Warranty
After Sales Support
Now you have purchased a Power Craft
product you can rest assured in the
knowledge that as well as your 3 year
parts and labour warranty you have
the added peace of mind of dedicated
helplines and web support.
Contents
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 3
4Safety
7 Introduction
8 Safety instructions for electrical tools
11 Overview
12 Basic functions
12 Switching on and off
13 Attaching the dust collection bag
13 Specifying sanding belt and speed
14 Operation
14 Basic notes on functions and use
14 Sanding
15 Replacing the sanding belt
16 Service and maintenance
17 Troubleshooting
17 Technical data
17 Declaration of conformity
18 Correct disposal of the product
19 Warranty
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
4
Safety
Carefully study the information below and keep these operating instruc-
tions at hand in case you should want to check something later. If you
hand the device on to other persons, also include these operating
instructions.
Besides this safety chapter, there is an additional chapter providing safety infor-
mation on the handling of electrical tools, see page 8.
Both safety chapters must be read and adhered to.
Intended use
The belt sander is designed for sanding a vast range of diverse materials. By all
means, observe the table on page 13.
The device is not suited for wet-sanding.
The device is designed for private use and is not suitable for trade purposes.
Only adults are allowed to use the device.
Hazard to children, disabled and inexperienced persons
zThe appliance must not be used by children or adult persons whose physical,
sensory or mental abilities or whose inexperience or lack of knowledge disallow
them to safely operate the charger, unless a person responsible for their safety
looks after them or advises them in how to correctly use the device.
zLook after children in order to ensure that they do not play with the device.
zKeep packaging bags and films away from babies and children. There is danger
of suffocation!
Danger caused by electricity
zBelt sander, cable and plug must not be dipped into water or other fluids or come
into contact with them. Electric shock hazard! Do not use the device when it is
raining or during other precipitation.
zOnly plug the belt sander into a properly installed power outlet supplying the
power specified in the "Technical data" section.
zEnsure that the plug is easily accessible, so that it can be quickly disconnected if
need be.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 5
zDo not use the belt sander if:
- the device itself or parts of it such as the On/Off switch are damaged,
- the power cable or plug are damaged,
- the device has been dropped.
zEnsure that the power cord is not damaged by sharp edges, hot objects or rotat-
ing parts. The power cable must not be kinked or squeezed.
zUnplug the appliance from the mains:
- when ot using the device and following every use,
- prior to inserting or replacing the sanding sheet,
- if there is disruption during use (e.g. smoke, unusual smell, etc.),
- before cleaning the belt sander,
- in case of thunderstorm.
Always pull the plug, not the cable.
zDo not modify the belt sander. If the device or parts of it are damaged, have a
specialised shop do the repair in order to avoid the risk of injury or other hazards.
Adhere to the warranty conditions
zBefore every use carry out an optical control If damage is noticed, then the device
must only be used when the damage has been repaired by a specialised workshop
Risk of injury
zFix the workpiece using appropriate jigs, when sanding wood lathes, for example.
You then have both hands available to safely operate the device.
zYou are to use fitting and intact sanding belts only. Attrited, worn or ripped sand-
ing belts bear the danger of tearing or projected away. Risk of injury!
zKeep other people away from the working area
zWear a hairnet for long hair Otherwise the hair can be caught in rotating parts
which can lead to serious injuries
zBe careful with clothing and jewellery. Clothing must be well fitting, jewellery
(rings , necklaces, etc.) must be removed.
zOnly use accessories that are included in the scope of delivery or that are recom-
mended by the manufacturer.
Other health risks
zThe sanding of health-endangering workpieces and materials such as asbestos is
not permitted.
zTake extra care when sanding paint surfaces. Old paint may contain lead (UK-
approximately 1960’s and before. Mechanical sanding is not recommended due
to lead in dust exposure. Seek professional advice before removing).
zWear suitable safety gloves when working. You must not get in
touch with the running sanding belt. Risk of injury!
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
6
Risk of explosion.
zDo not work with the device in the neighbourhood of combustible gasses or
liquids You must not use the belt sander in hazardous locations. Danger of explo-
sion!
Risk of fire and burns
zDo not use sander where flammable materials are present.
zFlying sparks may be produced when sanding metals. By all means, take care not
to jeopardise persons. Mind to cover naked skin. There must be no combustible
material near your working area.
zDo not overheat the workpieces for sanding! Empty the dust collection bag
before making a break. The sanding dust collected in the bag can inflame under
unfavourable conditions. This may also apply to vacuum cleaner bags.
Caution - risk of material damage
zOnly use accessories that are included in the scope of delivery or that are recom-
mended by the manufacturer.
zDo not work on damped materials or wet areas.
zKeep the device in a dry place out of the reach of children
zDo not use corrosive chemical substances, scouring material, hard sponges etc. for
cleaning.
Scope of delivery
zBelt sander mit resting sanding belt
zDust collection bag
zOperating instructions
zThe sanding of surfaces produces flying splinters, dirt particles,
chips, etc. Wear protective glasses.
zWear a protective mask, if you expect larger amounts of dust to be
produced during sanding. Always mind to have the dust collection
bag attached to the belt sander when working.
zIf the work produces much noise, wear additional ear muffs
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 7
Introduction
Congratulations on choosing to buy a PowerCraft product.
By doing so you now have the assurance and peace of mind that comes with
purchasing a product made by one of Europe’s leading manufacturers.
All products brought to you by PowerCraft are manufactured to the highest stan-
dards of performance and safety, and, as part of our philosophy for customer
service and satisfaction, are backed by our comprehensive 3 Year Warranty.
Please fill in and return the Warranty Card to the address provided.
We hope you will enjoy using your purchase for many years to come.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
8
Safety instructions for electrical tools
The safety instructions in this chapter amend those in the previous Safety chapter,
see page 4, and are taken from the DIN EN 60745-1.
Read and adhere to the instructions. otherwise it can lead to accidents, for
instance, due to electric shocks, fire or other injuries.
Working area
zKeep the working area clean and well lit. Untidyness and poor lighting can lead
to accidents.
zDo not use electric tools in explosive surroundings such as in the presence of
combustible fluids or gases. Electric tools generate sparks which can ignite these
combustible substances.
zKeep children and unauthorized people away when using electric tools. You
could loose control if you are distracted.
Electric safety
zThe power plug of electric tools must be suited to the power outlet. Never change
the plug. Do not use an adapter plug for earthed tools. Unchanged plugs and the
proper outlets prevent the risk of electric shocks.
zPrevent bodily contact with earthed surfaces such as pipes, heating bodies, stoves
or refrigerators. There is increased danger of an electric shock if the body is in
contact with an earthed potential.
zDo not expose electric tools to rain or moisture. The danger of an electric shock
is increased if water enters into an electric tool.
zDo not use the cable for another purpose. Do not carry or pull the tool with the
cable and do not use the cable to pull the plug out of the power outlet Keep the
cable away from heat, oil, sharp edges and movable parts. Damaged or coiled
cables increase the danger of an electric shock.
zWhen using the electric tool outdoors, make use of a suitable extension cable.
The utilisation of an extension cable suitable for outdoor use prevents the risk of
an electric shock.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 9
Personal safety
zBe alert, watch what you are doing and be careful when working with electric
tools. Do not use the electric tool when tired or under the influence of drugs,
alcohol or medications. A short moment of inattentiveness when using an electric
tool can lead to serious injury.
zUse protective equipment. Always wear protective glasses. The proper utilisation
of protective equipment such as protective dust masks, non-slipping shoes,
helmet and ear protection prevents risk of injury.
zPrevent accidental starting. Ensure that the starting switch is off when the plug is
inserted into the power outlet. Accidents can occur when a connected tool is
carried with the finger on the starter switch or when the plug is inserted to the
power outlet whilst the machine is switched on..
zRemove tool keys and setting tools before switching to tool on. Accidents can
occur when a tool key or setting tool remains in a rotating tool .
zDo not adopt an unnatural bodily position. Ensure a proper stand and keep your
balance at all times. This helps to maintain control of the electric tool in unex-
pected situations.
zWear suitable work clothing. Do not wear loose clothing and jewellery. Keep hair
clothing and gloves away from moving parts. Loose clothing, jewellery or long
hair can be caught in moving parts.
zIn the case that the electric tool is equipped with a dust suction or catcher
arrangement, ensure that these are properly connected and used. The use of this
type pf equipment can prevent dangers due to the development of dust.
Use and servicing of electric tools
zDo not overload the electric tool. Use the correct tool for the desired application.
The correct tool works better and easier in the given work environment.
zDo not use the tool if it cannot be switched on or off with the switch. Any electric
tool that cannot be controlled by the switch is dangerous and must be repaired.
zPull the plug out of the power outlet before making adjustments, changing acces-
sories or storing the tool. This safety measure will prevent inadvertent starting of
the tool .
zStore unused electric tools out of the reach of children. Do not allow persons
unfamiliar with the electric tool or the safety instructions to use it. Electric tools
in the hands of inauthorized or unsuitable persons are dangerous.
zTake good care of electric tools. Check all settings and fasten loose parts; check
all components for damage and other conditions that can affect the operation of
the electric tool. In case of damage, have the electric tool repaired before use.
Many accidents are caused by improperly cared-for electric tools.
zKeep cutting tools sharp and clean. Properly maintained cutting tools with sharp
edges do not jam so easily and are easier to control.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
10
zUse the electric tool in accordance with its safety instructions and according to its
intended operation and take the working conditions and the work piece being
used into account. It is dangerous to use the electric tool for purposes other than
its intended operation.
Service
zHave the electric tool repaired by an electrical specialist using original spare parts.
This will ensure the safety of the elctric tool.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 11
Overview
Handle
Handle
Latching button
Dust collection bag
Belt run adjusting screw
Fastening nozzle of
dust collection bag
On/Off switch Speed
governor
Power cord incl. plug
Clamping lever
Direction of rotation of sanding belt
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
12
Basic functions
Note
The device comes with an inserted sanding belt. If it is not suited for the
sanding material, replace it, see page 15.
Switching on and off
ATTENTION
- The latching button must not be pressed or fixed still when switching
the device on!
- Never switch off the device by merely unplugging the power plug, as
the belt sander automatically resumes working when being replugged
if the latching button is still pressed.
Normal operation
1. Keep the On/Off switch pressed to start the device.
2. Release the On/Off switch to stop the device.
The sanding belt will rotate for some seconds before coming to complete halt.
Continuous operation
1. Press the On/Off switch to start the device.
2. Press the latching button all the way down.
3. Release the On/Off switch.
The belt sander maintains switched on.
4. Shortly press the On/Off switch again to release the latching button and
switch off the device.
On/Off switch Latching button
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 13
Attaching the dust collection bag
Specifying sanding belt and speed
zSanding performance as well as the grade of the sanded surface are above all
determined by the sanding belt and speed.
zBelow table assists you in picking the right sanding belt and sanding speed. The
list contains standard values. The rule of thumb is: The higher the speed set, the
more of the surface is ablated, resulting in an ever finer sanded surface.
zBefore sanding, always make a practice check for safety reasons to specify the
correct speed.
Sanding table
Material/Sanding purpose Polishing type Granulation Speed setting
Soft wood Coarse 60 5 - 6
Soft wood Fine 240 5 - 6
Hard wood Coarse 240 5 - 6
Hard wood Fine 180 5 - 6
Particleboards Coarse 60 5 - 6
Particleboards Fine 150 5 - 6
Derust metals Coarse 40 3 - 4
Derust metals Fine 120 3 - 4
Plastics Coarse 120 2 - 3
Plastics Fine 240 2 - 3
Remove paint and varnish Coarse 60 5 - 6
XAlways put on the dust collection
bag on the respective connecting
piece before commencing work.
This prevents the ambient air from
high dust exposure and major contam-
ination.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
14
Operation
Basic notes on functions and use
zAn unending sanding belt runs between two belt sander rollers over the work-
piece and sands off the surface.
zAs the sanding belt does not change direction, the sanding appears to be very
even. Belt sanders are thus particularly suited for the processing of wood, if sand-
ing is done in grain direction.
zOnly apply slight pressure and work uniformly.
zAlways guide the belt sander with both hands.
zDo not use the same sanding belt for wood and metal.
zWorn or ripped sanding belts do not only imply the risk of injury when ripping
apart, but they may also damage the workpiece's surface. Always replace the
sanding belt on time.
zStore the sanding belts in a free-hanging position, if possible, as to avoid kinks.
Sanding
DANGER
Smoke may result from sanding for too long at too high speed. Fire
hazard! Wait for the material to be cooled down again. Then cautiously
proceed with sanding at decreased speed.
Note
Wear a protective mask for intense formation of dust. As well mind to
have the dust collection bag attached, see page 13.
1. Fasten in particular small workpieces by clamping, for example.
2. Insert the sanding belt suited for the material to be processed and set the suit-
able speed, see page 13.
3. Check the position of the latching button. It must not be locked!
4. Connect the unit with a wall outlet.
5. Hold the belt sander on both
handles, lift it and switch it on.
6. Put the rotating sanding belt
on the workpiece and start
sanding.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 15
Please note:
- Guide the belt sander with both hands.
- Apply only slight pressure. The belt sander's own weight is sufficient for a
convenient sanding result.
- Follow the grain direction in parallel and slightly overlapping tracks when
sanding.
- Repeatedly switch off the device and check the sanding result.
7. Lift the device before switching it off. Don't leave the sanding belt on the
sanding area when stalling the device.
Replacing the sanding belt
DANGER
Prior to disassembling and cleaning the appliance, unplug the unit from
the wall outlet.
Select the sanding belt appropriate for the material to be processed, see page 13.
Observe the arrows indicating the direction of rotation for belt sander as well
as sanding belt. These arrows are to point into the same direction!
4. Flip back the clamping lever.
5. Connect the plug to a power outlet and lift the belt sander.
1. Unfold the clamping lever
to release the clamping
jig.
Push the clamping lever
all the way forward.
Some force is required to
do so.
2. Remove the old sanding
belt.
3. Evenly push the new sand-
ing belt on the belt
sander.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
16
Service and maintenance
Cleaning the device
DANGER
- The device must not be emersed in water or other liquids or come into
contact with them. Electric shock hazard!
- Prior to disassembling and cleaning the appliance, unplug the unit
from the wall outlet
- If the device, power cord or plug are damaged have the manufacturer
or a specialised shop repair the machine in order to avoid the risk of
injury or other hazards
ATTENTION
Do not use corrosive chemical substances, scouring material, hard spong-
es etc. for cleaning.
1. When required, clean the belt sander with a soft, dry cloth.
2. Empty the dust collection bag by opening the zipper at the bottom.
Testing the device
Check the device regularly for its condition. Check, among others whether...
z... housing, plug and power cable are undamaged and free of cracks,
z... the switches are undamaged,
z... The ventilation slots are free and clean. Use a soft brush or paintbrush to clean
these, if applicable.
6. Switch on the device and check the
belt run.
In case the sanding belt's run is not
concentrical or even goes completely
off the device, you must adjust the
belt run.
7. Turn the adjusting screw until the
sanding belt runs concentrically over
the plate on the underside of the
device.
Note
If it is impossible to concentrical-
ly adjust the sanding belt, you
have to replace it.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 17
Troubleshooting
Technical data
Rated intake: 950 W
Rated voltage: 230 V ~ 50 Hz
Protection class: II
No load speed 0-320 m/min
Hand arm vibration 3.09 m/s2
Belt dimension (length, width) 76 x 533 mm
Acoustic pressure 91.3 dB(A)
Vibration value 4.16 m/s2
Declaration of conformity
Conformity of the product with the standard as required by law is guaranteed.
See the www.gt-support.de website for the complete declaration of conformity.
Fault Possible causes and solutions
No function. zPower plug in?
Bad sanding performance. zCorrect sanding belt?
zSending belt already worn?
zDid you set the correct speed?
Uneven sanding appearance. zDid you move the belt sander with
both hands without putting pressure
on it?
zFor wood: Did you follow the grain
direction?
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
18
Correct disposal of the product
This marking indicates that this product should not be disposed with
other household wastes throughout the EU. To prevent possible harm
to the environment or human health from uncontrolled waste dispo-
sal, recycle it responsibly to promote the sustainable reuse of material
resources. At the end of it’s life do not dispose of the belt sander with
the household rubbish. Contact your local authority waste depart-
ment for details of your local recycling schemes.
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01 19
Warranty
WARRANTY CERTIFICATE
Year of manufacture: 09/09 Belt sander GT-BS-01
Congratulations! You have made an excellent choice with
the purchase of this quality product. Our commitment to
quality also includes our service. Should you, contrary to
expectations, experience defects due to material or manufacturing faults during
private use within 36 months of the date of purchase we shall be liable for
warranty in accordance with statutory warranty regulations, provided that: - The
device was not put to any use other than the intended.- Was not overloaded. -
Was not used with the wrong accessories. - Repairs where not carried out by any
other than the authorised workshop. The warranty certificate is only valid in
connection with the receipt. Please keep both in a safe place. The warranty does
not affect your statutory rights.
The product is guaranteed for a period of three years beginning on the day of
purchase. Keep your purchase receipt safe as proof of the date of purchase. The
guarantee period can only be extended for the duration of any repair required.
During the warranty period, defective devices can be sent FREIGHT PREPAID to
the service address stated at the end of this booklet. We will, at our discretion,
either repair or exchange the device in accordance with warranty legislation.
Please include the following when sending in your product for repair:
1. The receipt (proof of purchase)
2. This warranty certificate with your name, address, contact details and a fault
description completed overleaf.
If the original receipt is not enclosed, the repair will be charged for in all cases.
After the warranty has expired you can still send defective devices for repairs
FREIGHT PREPAID to the address at the end of this booklet. Quotes as well as
repairs after warranty period are to be paid for in all cases. Ensure the product
is sent well packed as no responsibility can be accepted for items lost or damaged
in transit. This warranty does not affect your statutory rights.
WARRAN-
TY
WARRANTY
36
MONTHS
HELPLINE No. U K / N.IRELAND 0800 328 6020 REP. IRELAND 00800 4467 5888
WEB SUPPORT [email protected]
Model number: GT-BS-01
20
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