Haima 7 User manual

Content

Body Accessories

Engine bonnet....................................................... S-1

Disassembly/assembly of engine bonnet ...... S-1

Adjustment of engine bonnet ....................... S-1

Front fender .......................................................... S-2

Disassembly/assembly of fender .................. S-2

Adjustment of front fender clearance ........... S-2

Doors .................................................................... S-3

Disassembly/assembly of front doors........... S-3

Disassembly instructions of connectors ....... S-3

Assembly instructions of connectors ............ S-3

Disassembly/assembly of front doors........... S-3

Adjustment of front doors ............................ S-5

Disassembly/assembly of rear doors ............ S-5

Disassembly instructions of harness connector

...................................................................... S-5

Assembly Instructions of harness connector S-5

Disassembly/assembly of rear doors ............ S-5

Adjustment of rear doors .............................. S-7

Disassembly/assembly of door lock latch .... S-7

Power window system .......................................... S-8

Disassembly/assembly of the main switch of

power window .............................................. S-8

Check of the main switch of window regulator

...................................................................... S-9

Doors other than the driver side ................. S-10

Disassembly/assembly of auxiliary switch of

power window ............................................ S-11

Rear doors .......................................................... S-12

Check of the auxiliary switch of power window

.................................................................... S-12

Disassembly/assembly of front PW regulator

.................................................................... S-12

Disassembly/assembly of rear PW regulator

.................................................................... S-13

Check of PW motor .................................... S-14

Setting of driver-side PW motor................. S-15

Check of the response function of power

windows ..................................................... S-15

Check of the lifting function of power window

.................................................................... S-16

Power door lock system ..................................... S-17

Disassembly/assembly of power door lock S-17

Back door ........................................................... S-18

Disassembly/assembly of back door .......... S-18

Disassembly/assembly of back door .......... S-19

Adjustment of back door ............................ S-20

Filler cap and opener .......................................... S-21

Disassembly/assembly of filler cap and opener

.................................................................... S-21

Adjustment of filler cap.............................. S-21

Bumper ............................................................... S-22

Disassembly/assembly of front bumper ..... S-22

Disassembly/assembly of rear bumper ....... S-23

Detailed description of rear bumper removal

.................................................................... S-23

Instructions of reflector removal ................ S-23

External accessories ........................................... S-24

Disassembly/assembly of front wall grille . S-24

Disassembly/assembly of air exchange

chamber ...................................................... S-24

Disassembly/assembly of rear plastic cement

mudguard.................................................... S-24

Disassembly/assembly of rear wheel mudguard

.................................................................... S-24

Disassembly/assembly of engine mudguard

.................................................................... S-25

Disassembly/assembly of rear license lamp

cover ........................................................... S-25

Disassembly/assembly of luggage rack ...... S-25

Disassembly/assembly of front wheel

mudguard.................................................... S-25

Disassembly/assembly of side wall ............ S-26

Removal and installation of radiator grille . S-27

Removal and installation of rear wheel

mudguard.................................................... S-27

Removal and installation of ventilation cavity

.................................................................... S-27

Molding .............................................................. S-28

Removal of windshield molding ................ S-28

Mounting of windshield molding ............... S-28

Removal of rear windshield molding ......... S-28

Mounting of rear windshield molding ........ S-28

Disassembly/assembly of front door molding

.................................................................... S-29

Disassembly/assembly of rear door molding

.................................................................... S-29

Disassembly/assembly of roof molding ..... S-29

Exterior rear-view mirrors .................................. S-30

Disassembly/assembly of electric/ manual

rear-view mirrors ........................................ S-30

Removal of exterior electric/manual rear-view

mirrors ........................................................ S-30

Mounting of exterior electric/manual rear-view

mirrors ........................................................ S-30

Check of exterior electric rear-view mirrors

.................................................................... S-30

Interior rear-view mirror .................................... S-32

Removal of Interior rear-view mirror ......... S-32

Mounting of interior rear-view mirror ........ S-32

Removal of pedestal of interior rear-view

mirror ......................................................... S-32

Mounting of rear-view mirror pedestal ...... S-32

Rear windshield defroster................................... S-33

Check of heating wire ................................ S-33

Content

Repair of heating wire ................................ S-33

Disassembly/assembly of rear windshield

defroster relay (the pictures of this part cannot

be applied as the fuse box has been amended)

.................................................................... S-33

Check of rear windshield defroster relay ... S-34

Window glass ..................................................... S-35

Removal of front windshield ...................... S-35

When the windshield is not reused anymore

.................................................................... S-35

When the windshield is reused ................... S-35

Mounting of windshield ............................. S-36

Removal of rear windshield glass .............. S-37

Dashboard and control panel .............................. S-41

Disassembly/assembly of dashboard .......... S-41

Disassembly/assembly of side panel .......... S-42

Disassembly/assembly of outer cover of

steering column .......................................... S-42

Disassembly/assembly of Combination

instrument ................................................... S-43

Disassembly/assembly of radio player panel

.................................................................... S-43

Disassembly/assembly of driver/

occupant-sided outlets ................................ S-44

Disassembly/assembly of left lower panel at

the driver side ............................................. S-44

Disassembly/assembly of sundries bin ....... S-44

Disassembly/assembly of auxiliary fascia

console ....................................................... S-44

Disassembly/assembly of auxiliary fascia

console ....................................................... S-45

Inner trim ............................................................ S-46

Disassembly/assembly of column A trim panel

.................................................................... S-46

Removal of lower trim panel of column B . S-46

Disassembly/assembly of upper trim panel of

column B .................................................... S-46

Disassembly/assembly of front side trim panel

.................................................................... S-46

Disassembly/assembly of inner pedal of front

doorsill ....................................................... S-47

Disassembly/assembly of outer pedal of front

doorsill ....................................................... S-47

Disassembly/assembly of inner pedal of rear

doorsill ....................................................... S-47

Disassembly/assembly of outer pedal of rear

doorsill ....................................................... S-47

Disassembly/assembly of trim panel of column

C ................................................................. S-47

Disassembly/assembly of side trim panel of

trunk ........................................................... S-48

Disassembly/assembly of trim panel of back

door ............................................................ S-48

Disassembly/assembly of trim panel of column

D ................................................................. S-48

Disassembly/assembly of rear trim cover of

trunk ........................................................... S-49

Disassembly/Assembly of roof .................. S-49

Floor covering .................................................... S-50

Disassembly/assembly of front carpet ........ S-50

Disassembly/assembly of trim panels of front

doors ........................................................... S-50

Disassembly/assembly of trim panel of rear

door ............................................................ S-52

Seats ................................................................... S-54

Disassembly/assembly of manual front seats

.................................................................... S-54

Assembly instructions to the switch plug of

safety belt buckle........................................ S-54

Disassembly/assembly of front seats .......... S-54

Manually adjustable occupant seats ........... S-55

Electric adjustable driver seat .................... S-56

Electric adjustable occupant seats .............. S-57

Disassembly/assembly of rear seats ........... S-58

Disassembly/assembly of rear seats ........... S-59

Removal of front drainage hose ................. S-60

Mounting of front drainage hose ................ S-60

Removal of rear drainage hose ................... S-60

Disassembly/assembly of dormer unit ....... S-61

Removal of dormer motor .......................... S-61

Mounting of dormer motor ......................... S-61

Check of dormer motor .............................. S-61

Disassembly/assembly of dormer switch ... S-61

Disassembly/assembly of interior belt line

molding ...................................................... S-62

Disassembly/assembly of luggage rack ...... S-62

Disassembly/assembly of interior handle ... S-63

Disassembly/assembly of exterior handle .. S-64

Engine hood

S-1

Engine bonnet

Disassembly/assembly of engine bonnet

Caution:

It is dangerous to remove the engine bonnet without

the support, because the engine bonnet may drop

down to hurt you.

When dismounting, two persons at least shall work

together.

1. Remove the windshield washer hose;

2. Prior to remove the engine bonnet hinge, undo

the front fender first;

3. Prior to remove the engine bonnet lock, undo

the radiator grille first;

4. Dismount as indicated in the following Table;

5. The installation is in the reverse order with the

removal;

6. Adjust the engine bonnet after installation.

1 Engine bonnet insulating mat

2 Engine bonnet wind deflector

3 Sealing strip

4 Engine bonnet

5 Engine bonnet hinge

6 Engine bonnet strut bar

7 Engine bonnet lock

8 Engine bonnet pull handle

9 Engine bonnet

Adjustment of engine bonnet

1. Loosen the mounting bolt of engine bonnet,

and readjust the engine bonnet position.

2. Fasten bolts.

3. Confirm that the clearance between the engine

bonnet and bodywork is within the range of

standard.

Height adjustment

1. Rotate the rubber stop pad and adjust the height

of engine bonnet;

2. Confirm that the height of engine bonnet is

within the range of standard.

Bolt

Clearance

Section view

A-A

Downward

Upward

Rubber stop pad

Clearance:

Section view A-A

Section view B-B

Section view C-C

Front fender

S-2

Front fender

Disassembly/assembly of fender

1. Disconnect the negative cable of battery.

2. Remove the front steering indicating light (See

Part T——External Lighting System );

3. Remove the front combined headlight (See Part

T——External Lighting System );

4. Remove the front bumper;

5. Remove the mudguard;

6. Remove as indicated in the Table below;

The installation is in the reverse order with the

removal.

Adjustment of front fender clearance

Front fender

Clearance:

Section A-A

Section B-B

Section C-C

Section D-D

Doors

S-3

Doors

Disassembly/assembly of front doors

7. Disconnect the negative cable of battery;

8. Remove the hinge bolts of front doors and

dismantle the connection of front hinge;

9. Remove the front doors limiter bolt and

dismantle the connection of limiter;

10. Dismount as indicated in the following Table;

11. The installation is in the reverse order with the

removal;

12. Adjustment of front doors (See——Adjustment

of the front doors)

1

Connectors

(See——Disassembly instructions)

2 Front door hinges

3 Front doors

4 Front door limiters

Disassembly instructions of connectors

1. Pull forward the rubber sleeve;

2. Pull out the snaps;

3. Undo connectors and remove the rubber sleeve.

Assembly instructions of connectors

1. Reassemble the connectors;

2. Press down the snaps;

3. Set the rubber sleeve on the bodywork.

Disassembly/assembly of front doors

Attention:

l In presence of the following phenomena, the

power window won’t be able to work

properly.

— Start up the power window motor with the

door glass improperly installed;

— Door window glass replaced.

— Running track of door window regulator

replaced.

— Auto-window regulator removed or

installed.

1. Raise the front doors glasses, from completely

fallen, up to ca. 80mm between the rear glass

top and front door molding

2. Disconnect the negative cable of battery;

3. Break down in the order as shown in the Table

below:

4. The assembly is in the reverse order with that

of disassembly.

Hinge bolt

Limiter bolt

Snap

Connector

Rubber sleeve

Front door glass

Front door molding

Doors

S-4

1 Trim panel of front doors

2 Front door diaphragm

3 Front door glass

4 Guide groove of front door glass

5 Front door window regulator

6 Front door interior handle

7 Lock cap

8 Exterior handle bar

9 Exterior handle base

10 Front door lock

11 Hole plug

12 Hole cap

13 Stop pad

14 Door lock cable snaps

Doors

S-5

Adjustment of front doors

1. Measure the clearance between the front door

and bodywork;

l If abnormal, loosen the mounting bolt of door

hinge or the mounting screw of door lock latch,

and readjust the door position.

2. Fasten bolts.

Disassembly/assembly of rear doors

1. Disconnect the negative cable of battery;

2. Remove the hinge bolt of rear door and

dismantle the connection of front hinge;

3. Remove the limiter bolt of rear door and

dismantle the limiter connection;

4. Dismount as indicated in the following Table;

5. The installation is in the reverse order with the

removal;

6. Adjust the rear doors (See——Adjustment of

Front Doors);

1

Harness connector

(See Disassembly Instructions )

(See Assembly Instructions )

2 Rear door hinges

3 Rear doors

4 Rear door limiters

Disassembly instructions of harness

connector

1. Pull out the snap lock;

2. Disconnect the connection.

Assembly Instructions of harness

connector

1. Insert the snap lock;

2. Fix the connector;

3. Press again the snap lock.

Disassembly/assembly of rear doors

1. Let the door glass drop to the lowest position;

2. Disconnect the negative cable of battery;

Clearance:

Section view A-A

Section view B-B

Hinge bolt

Limiter bolt

Snap lock

Connector

Doors

S-6

3. Remove the trim panel of rear door

(See——Disassembly/Assembly of Front

Doors and Trim Panel of Front Door).

4. Break down in the order as shown in the Table

below:

5. The assembly is in the reverse order with that

of disassembly.

1

Trim panel of rear door (See——Removal of

Trim Panel of Rear Door)

2 Rear door diaphragm

3 Guide rail of rear door glass

4 Guide groove of rear door glass

5 Rear door glass

6 Rear door window regulator

7 Interior handle

8 Rear door lock

9 Exterior handle base of rear door

10 Lock cap

11 Exterior handle bar of rear doors

12 Stop pad

13 Hole cap

14 Door lock cable snaps

15 Hole plug

16 Middle sealing strip of front door

Doors

S-7

Adjustment of rear doors

1. Measure the clearance between the rear door

and bodywork.

l If abnormal, loosen the mounting bolts of

door hinge or and mounting screws of

door lock and readjust the position of

door.

2. Fasten bolts.

Disassembly/assembly of door lock latch

1. Remove the screws;

2. Remove the door lock latch;

3. The installation is in the reverse order with that

of removal.

Clearance:

Section view A-A

Section view B-B

Door lock latch

Screw

Power window system

S-8

Power window system

Disassembly/assembly of the main switch of power window

1. Disconnect the negative cable of battery;

2. Remove the front door trim panel (See——Disassembly/Assembly of Trim Panel of Front Doors);

3. Remove the main switch panel;

4. Remove the screws and the main switch of power window.

5. Install as per the reverse order with that of removal;

6. Adjust the reset range (See——Adjustment of Reset Range)

Main switch panel

Clamp

Screw

Main switch of

window regulator

Screw

Power Window System

S-9

Check of the main switch of window regulator

At the driver side

Attention: Pins 1A (1M), 1B, 1C (1K), 1D, 1J and 1L correspond to the occupant side or the rear row.

1. Remove the main switch of power window (See——Disassembly/Assembly of Main Switch of Power

Window);

2. Connect the main switch plug of power window;

3. Measure the pin voltage of power window main switch listed in the following table;

4. Disconnect the main switch plug of power window, and then check the continuity of pins 1H, 2B and 2C;

5. If non-conform to the specified range, check the components listed under the column “Check Positions”

and the wiring harnesses, to which they are connected;

6. If the components and their wiring harnesses are all in order, but the system does not work properly,

replace the main switch of power window.

Pin Voltage Table (For reference) B+: Positive voltage of battery

Pin Signal Connection Test condition Voltage(V)/Continuity

Check

position

IF Power supply

Fuse P/WIND

30A

Ignition switch in the ON

position

B+

Fuse

P/WIND

30A

Ignition switch in the LOCK

position

0

1H Grounding GND

Constant: check the continuity

of grounding

yes -

1I - Not used - - -

1K(1C)

Output ON PW motor

Window glass opened 0

PW motor

Window glass closed B+

1K(1A)

Output OFF PW motor Window glass opened B+

PW motor

Window glass closed 0

1N - Not used - - -

2A

Power

supply(pulse)

PW motor

Ignition switch in the ON

position

5

PW motor

Ignition switch in the LOCK

position

0

2B

Limiter switch

ON/OFF

Limiter switch

All doors opened (limiter

switch On); check whether the

Pin 2C is in continuity?

Yes

Limiter

switch

All doors closed (limiter

switch Off); check whether the

Pin 2C is in continuity?

No

2C Grounding PW regulator

Constant: check the continuity

to the grounding

Yes -

2D Pulse PW motor Window glass is moving 0 – 5

PW motor

Window glass doesn’t move 0 or 5

(): - General specification (left side steering wheel)

Power Window System

S-10

Doors other than the driver side

1. Remove the main switch of power window (See——Disassembly/Assembly of the Main Switch of

Power Window);

2. Rotate the power off switch to the UNLOCK position;

3. Check, with an ohmmeter the terminal connection of power window main switch

l If abnormal, replace it.

Occupant side front door

Continuity

Switch position

Window closing

OFF

Window opening

Terminal

Rear right door

Switch position

Window closing

OFF

Window opening

Terminal

Driver-side

Occupant

-side

Rear

left

Rear

right

Continuity

Power off switch

Terminal

Unlocked

Switch

position

Locked

Power window switch

Element side connector

(viewed from the terminal

side)

Element side connector

(viewed from the terminal

side)

Continuity

Rear left door

Switch position

Window closing

OFF

Window opening

Terminal

Power Window System

S-11

Disassembly/assembly of auxiliary switch of

power window

Front doors at the occupant side

1. Disconnect the negative connection of battery;

2. Remove the front door trim panel

(See——Disassembly/Assembly of Trim Panel

of Front Doors);

3. Remove the switch panel;

4. Remove the screws and auxiliary switch of

power window;

5. The installation is in the reverse order with the

removal.

Switch panel

Regulator switch

Rear doors

S-12

Rear doors

6. Disconnect the negative connection of battery;

7. Remove the trim panel of rear

door(See——Disassembly/Assembly of Rear

Door Trim Panel);

8. Remove the switch panel;

9. Remove the screws and PW auxiliary switch;

10. The installation is in the reverse order with the

removal.

Check of the auxiliary switch of power

window

1. Remove the mounting panel of switch;

2. Check, with an ohmmeter, the terminal

connection of auxiliary switch.

Disassembly/assembly of front PW

regulator

1. Disconnect the negative cable of battery

2. Remove the front door glass

3. Disconnect the regulator connector of rear PW;

4. Remove the nut and then dismount the front PW

regulator.

Tightening torque:

6.87-9.80N·M{70-100kgf·cm, 60.8-86.7in·lbf}

5. The installation is in the reverse order with the

removal.

Switch panel

Regulator switch

Continuity

Switch position

Window closing

OFF

Window opening

Terminal

PW auxiliary switch

ON

OFF

Nut

Rear doors

S-13

Disassembly/assembly of rear PW regulator

1. Disconnect the negative cable of battery;

2. Remove the rear door glass;

3. Disconnect the connector of rear PW window

regulator;

4. Remove the nut and then dismount the PW

regulator;

Tightening torque:

6.87-9.80N·M{70-100kgf·cm, 60.8-86.7in·lbf}

5. The installation is in the reverse order with that

of removal.

Nut

Rear doors

S-14

Check of PW motor

At the driver side

1. Remove the PW motor;

2. Connect the battery positive respectively with the terminals A and C of the electric motor and check their

performance.

Connection

Motor performance

A G

GND B＋ Upward

B＋ G downward

1. Connect the terminal B of PW motor by the 5V voltage with the terminal F grounded.

2. When the motor is in service, measure the voltage at the terminal D.

l If abnormal, replace the power window motor.

Voltage: 0－5V(pulse: max. 5V, min. 0V)

Non-driver side

3. Remove the PW motor;

4. Connect the negative of battery with the PW motor;

5. Check the performance of PW motor;

l If abnormal, replace the PW motor.

Connection

In practice

A B

GND

B＋

Upward

B＋ GND Downward

Downward upward

Upward

Downward

Rear doors

S-15

Setting of driver-side PW motor

Attention:

l As the initial value of new regulator has been preset, it is unnecessary to reset.

l As the initial value of new PW motor has been preset, start from the 3

rd

step;

l In case of the following phenomena, the power door will be unable to return normally.

— PW glass not installed; use the power window motor.

— Replace the door glass;

— Window regulator groove replaced;

— PW regulator dismantled.

1. Remove the electric motor from the strut bar;

2. Connect the terminal G of motor with the battery and the terminal A with the grounding. Rotate

counterclockwise the motor output shaft at least 4 circles (at least 6 circles).

Connection

In practice

A G

GND B＋ Upward

3. Make the glass bracket lower than the position

of high-end cabinet between 65mm-95mm (the

glass can be fitted only within this range).

4. Fit the motor on the strut bar;

5. Install the PW regulator of front door;

6. Install the front door glass on the window

regulator.

7. Connect the master switch of power window.

8. Power on;

9. Place the switch in the ON position;

10. Close the power window by switch;

11. Repeat the 2

nd

step after the PW automatically

closed.

Check of the response function of power

windows

Attention

l After the PW motor restarted, the

auto-response cannot be done immediately,

repeat 10 to verify.

12. Check the auto-response function;

Upward Downward

Driver

-

side electric

motor

Element

-

side connector (viewed

from the terminal side)

Turn counterclockwise

Output shaft

Holder

Glass positioning hole (bolt

hole)

Bracket

Holder underlayer

Rear doors

S-16

Check of the lifting function of power

window

Attention

l In the check, do not extend your body e.g.

your hand into the window. Be cautious not

to be clamped by glass.

Instruction:

l The anti-trap function of PW is only applicable

to the driver-side front doors

l The automatic anti-trap function is only

effective when the window is closed.

1. Open completely the door glass;

2. Put the hammer handle in the position as

shown in Fig.

3. Close the window;

4. Confirm that the glass moves downward with

ca 200mm opening left, once in contact with

the hammer handle. If any abnormal, check the

faults.

Power door lock system

S-17

Power door lock system

Disassembly/assembly of power door lock

1. Disconnect the negative cable of battery;

2. Dismantle the cap of interior handle (See——Disassembly/Assembly of Interior Handle Cap);

3. Dismantle the door trim panel (See——Disassembly/Assembly of Door Trim Panel);

4. Dismantle the component of interior handle (See——Disassembly/Assembly of Interior Handle

Component);

5. Take out the interior lock cable and interior handle cable 1 from the interior handle component;

6. Dismantle the pedestal of exterior handle (See——Disassembly/Assembly of Exterior Handle);

7. Take out the exterior handle cable 2 from the exterior handle pedestal;

8. Take out the tie bar 3 of front door lock key from the lock core of left front door;

9. Unscrew the bolt 4;

10. Assembly in the reverse order with that of disassembly.

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Haima 7 User manual

Haima 7 User manual

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