MODEL H7583
TENONING JIG
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual availability
and comprehension, application of safety devices, blade/cutter integ-
rity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
SECTION 1: SAFETY ....................................................................................................................... 4
SECTION 2: SETUP ......................................................................................................................... 7
SECTION 3: OPERATIONS ........................................................................................................... 16
SECTION 4: ACCESSORIES ......................................................................................................... 22
SECTION 5: MAINTENANCE......................................................................................................... 24
SECTION 6: PARTS ....................................................................................................................... 25
WARRANTY AND RETURNS ........................................................................................................ 29
INTRODUCTION
Contact Info
Functional OverviewManual Accuracy
your machine may not exactly match
the manual
www.grizzly.com
Figure 1
Figure 1.
Table Saw
Requirements
Identification
Figure 2. Figure 3.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND
that you read books, trade magazines, or get formal training before beginning any projects.
Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents
caused by lack of training.
Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ THE ENTIRE MANUAL BEFORE
STARTING MACHINERY. Machinery pres-
ents serious injury hazards to untrained
users.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses—they are
NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Most types of dust (wood, metal, etc.) can
cause severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILDPROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards.
Undersized cords create excessive heat.
Always replace damaged extension cords.
14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check for
binding or misaligned parts, broken parts,
loose bolts, and any other conditions that
may impair machine operation. Repair or
replace damaged parts before operation.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. Improper accesso-
ries increase risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Maintain stability
and balance at all times.
23. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. CERTAIN DUST MAY BE HAZARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
Additional Safety Instructions for the
Tenoning Jig
Like all machinery there is potential danger when using this jig with a table saw. Accidents are
frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and
caution to decrease the risk of operator injury. If normal safety precautions are overlooked or
ignored, serious personal injury may occur.
1. OWNER'S MANUAL.
2. KICKBACK.
Until you have a
clear understanding of kickback and how it
occurs, DO NOT operate the table saw!
3. REACHING OVER SAW BLADE.
If kick-
back occurs while reaching over the blade,
hands or arms could be pulled into the spin-
ning blade.
4. OPERATOR POSITION.
5. SECURING WORKPIECE.
6. JIG CONTROL.
7. ADJUSTING JIG.
8. TENON MATERIAL SELECTION.
9. REMOVE TOOLS.
ON
10. AVOIDING ENTANGLEMENT.
ON
11. ACCESSORIES.
12. BLADE GUARD.
13. EXPERIENCING DIFFICULTIES.
Wear safety glasses dur-
ing the entire setup pro-
cess!
Using the jig with the
table saw presents seri-
ous injury hazards to
untrained users. Read
through this entire man-
ual and the one for your
table saw to become
familiar with the controls
and operations before
starting the table saw!
SECTION 2: SETUP
Description Qty
Needed for Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figure 4) Qty
A.
B.
C.
D.
E.
Hardware & Tools (not shown): Qty
•
Figure 5
For optimum performance, clean all moving
parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
Figure 5.
Figure 4.
Table Saw
Preparation
Always disconnect power
to the table saw before
performing adjustments,
maintenance, or service
to the saw or tenoning
jig. Failure to do this may
result in serious personal
injury.
Table Saw Operation:
Riving Knife:
Saw Blades:
Saw Adjustments:
Miter Slot and Table:
Lighting:
Assembly
To assemble your tenoning jig:
1.
Figure 6
Note: These cap screws are different lengths
and must go into the correct holes (see
Figure 6).
Tenoning Jig
Preparation
Page
10
Page 12
Page 12
Page 13
Page 14
Figure 6.
3.
Figure 8
4.
Figure 8
To re-mount the guide bar in the outward posi-
tion:
1.
Figure 9
Note: The set screw will fall down between
the slide and base plates and will be acces-
sible in the following steps.
2.
Figure 9
2.
Figure 7
Guide Bar Mounting
Configuration
Figure 7.
Figure 8.
Figure 9.
3.
Figure 10
4.
Figure 10
5. Step 1
6.
7.
Figure 11
8.
Figure 12
9.
10.
To mount the guide bar in the inward posi-
tion:
1.
Figure 11.
Figure 10.
Figure 12.
DO NOT remove the T-slot washer from the
ends of the tenoning jig guide bar. Removal
of the washer will allow the tenoning jig to
come loose from the table during a kickback
situation, possibly causing a serious per-
sonal injury or property damage.
Guide Bar
Adjustment
To adjust the guide bar:
1.
2.
Side Support Adjustment
Step 3
3.
Figure 13
4. Figure
13
Step 2
5.
6. Steps 2–5
Side Support
Adjustment
To adjust the side support:
1.
2.
3.
4.
Figure 13.
5.
Figure 14
6.
7.
8.
Back Support
Adjustment
To adjust the back support:
1.
2.
3.
4.
Figure 15
Figure 14.
5.
Figure 15
6.
7.
Figure 15.
Blade Clearance
Adjustment
Figure 16
Make sure the side support safety stop is
adjusted correctly so that the support can-
not come in contact with the blade when the
jig is properly mounted in the left-hand table
miter slot before using the jig. The jig side
support must stay at least
1
⁄2" away from
the blade at all times during operation. If the
side support and blade make contact, seri-
ous personal injury could result. At best, the
blade and jig will be damaged.
To adjust the blade clearance:
1.
2.
3.
Side Support
Adjustment Page 12
4.
Figure 16
5.
6.
Figure 17
Figure 17.
Figure 16.
7.
Note: If the jig side support will not reach the
blade, you may need to re-mount the guide
bar in the inward or left mounting position
(refer to Guide Bar Mounting Configuration
on Page 10 for detailed instructions). If it still
does not reach the blade after changing the
guide bar mounting position, the difference
can be made up when attaching the side sup-
port backing board (refer to Step 5 of Basic
Tenon Cutting beginning on Page 16 for
detailed instructions).
Step 8
Note: If the side support does not quite
reach the blade, use a precise ruler to com-
pare the distance between the side support
and the front and back of the blade.
8.
Figure 17
9.
10. Steps 7–9
11.
12.
SECTION 3: OPERATIONS
Damage to your eyes and lungs could result
from using the table saw without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
Operation Safety Basic Tenon Cutting
Figure 18
Mortise Walls
Tenon Cheek
Cosmetic
Shoulder
Structural
Shoulder
Figure 18.
Using the jig with the
table saw presents seri-
ous injury hazards to
untrained users. Read
through this entire man-
ual and the one for your
table saw to become
familiar with the controls
and operations before
starting the table saw!
Preparing Jig & Workpiece
1.
2.
Figures 18–19
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery and tools with caution and
respect. Failure to do so could result in seri-
ous personal injury, damage to equipment,
or poor work results.
Figure 19.
3.
Figure 20
Note: This additional base piece provides a
level surface with the jig base plate to set the
workpiece on when clamping it to the jig in
later steps. This configuration also reduces
the risk of the workpiece bottom binding with
the table as it slides through the blade during
a cut.
ALWAYS make sure the table saw is turned
OFF, disconnected from power, and all
moving parts have come to a complete
stop before making adjustments to the jig,
workpiece, or table saw to avoid serious
personal injury from making contact with
the spinning blade.
Figure 20.
5.
Figure 22
Note: The thickness of this backing board
can vary, depending upon any distance you
need to make up between the jig side support
and the saw blade. However, keep in mind
that this backing board provides an additional
safety barrier between the jig and the saw
blade. Make sure you use it!
Figure 22.
ALWAYS move the workpiece completely
through the blade to reduce the risk of kick-
back. ALWAYS turn the saw OFF, disconnect
it from power, and wait for the blade to come
to a complete stop before removing the
workpiece or moving the jig to avoid making
contact with the spinning blade.
4.
Figure 21
Note: The back support backing board will
prevent tear out when making the tenon
cuts.
Figure 21.
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