King Canada K-1501 User manual

Brand: King Canada

Model: K-1501

Type: User manual

TENONING JIG

MODEL: K-1501

INSTRUCTION MANUAL

IMPORTANT INFORMATION

2-YEAR

LIMITED WARRANTY

FOR THIS TENONING JIG

KING CANADA TOOLS

OFFERS A 2-YEAR LIMITED WARRANTY

FOR NON-COMMERCIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

REPLACEMENT PARTS

Replacement parts for this tool are available at our authorized KING CANADA service centers across Canada. For servicing, contact

or return to the retailer where you purchased your product along with your proof of purchase.

LIMITED TOOL

WARRANTY

KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to

the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free

from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,

repairs or alterations and lack of maintenance. KING CANADA shall in no event be liable for death, injuries to persons or property or

for incidental, special or consequential damages arising from the use of our products. To take advantage of this warranty, the product

or part must be returned for examination by the retailer. Shipping and handling charges may apply. If a defect is found, KING CANADA

will either repair or replace the product.

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

KING CANADA TOOLS INC. DORVAL, QUEBEC, CANADA H9P 2Y4

GENERAL SAFETY INSTRUCTIONS

. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to

the tool. Learn its application and limitations as well as its

pecific potential hazards.

2. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before using or turning it on.

3. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

4. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

5. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-

slip footwear is recommended. Wear protective hair covering

to contain long hair. Roll up long sleeves above the elbows.

6. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday

eyeglasses only have impact resistant lenses, they are

NOT

safety glasses. Also use a face or dust mask if cutting

operation is dusty.

7. DON’T OVERREACH.

Keep proper footing and balance at all times.

8. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

9. DISCONNECT TOOLS.

Before servicing, when changing accessories or attachments.

10. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are

damaged should be carefully checked to ensure that they will

operate properly and perform their intended function. Check for

alignment of moving parts, breakage of parts, mounting, and

any other conditions that may affect its operation. A guard or

other parts that are damaged should be properly repaired or

replaced.

UNPACKING

FIGURE 1

Unpack the contents of the Tenoning Jig box and all the

loose parts. The illustration to the right shows all the items

supplied with the Tenoning Jig. Compare them to the list

below

1- Jig assembly, 3/8” x 3/4” T-slot bar and

vertical work support assembly

2- Clamp assembly

3- Special Bolt

4- Clamp arm

5- Lockwashers (2)

6- Cap screws (2)

7- 1/4” x 3/4” T-slot bar

8- Washers (2)

9- Round hd allen screws (2)

10- Rubber handles (2)

11- 8mm Hex. key

12- 4mm Hex. key

13- 3mm Hex. key

14- 2.5mm Hex. key

Not shown- Instruction manual

ASSEMBLY

FIGURE 2

1) Fasten clamp arm (A) Fig.2 to the back of the work support plate using

2 cap screws (B) and lock washers as shown.

2) Fasten clamp assembly (A) Fig.3 to the clamp arm (B) using the

special bolt (C) as shown.

3) Fasten handles (D) Fig.3 to the jig assembly (E) as shown.

4) IMPORTANT: The installed 3/8” x 3/4” T-slot guide bar (F) Fig.3,

located on the base (G) of the Tenoning Jig, has been preset at the

factory for operation on right tilting arbor table saws. If you wish to use

on a portable builders table saw, the T-slot guide bar must be replaced

with the 1/4” x 3/4” T-slot guide bar. If you are using the Tenoning Jig

on a right tilting arbor saw, proceed with instructions for “Aligning

Tenoning Jig”. If you are using the Tenoning Jig on a left tilting arbor

saw, the guide bar (F) Fig.3, must be relocated on the base (G) of the

Tenoning Jig, as follows:

FOR LEFT TILTING ARBOR SAWS ONLY

5) Loosen and remove the large lock knob and flat washer (A) Fig.4 from

the Tenoning Jig.

6) Using a 3mm hex. key, loosen set screw (A) Fig.5 and remove the

micro-adjustment assembly (B) from the Tenoning Jig by pressing

down on the quick release (C). Fig.6 shows the micro-adjustment

assembly removed.

FIGURE 3

FIGURE 4

FIGURE 6

FIGURE 5

ASSEMBLY

) Lift jig assembly off the base (B). Loosen and remove the two round hd

allen screws and washers (C) from the base.

8) Slide base (A) Fig.8 until the two holes (B) are aligned with the holes

in the guide bar (C). Fasten base to guide bar with the two round hd

allen screws and washers (D) as shown in Fig.9.

9) Reassemble parts which were removed in Steps 4, 5 and 6 in reverse

order. Fig.10 illustrates the Tenoning Jig reassembled for operation on

a left tilting arbor saw.

FIGURE 7

FIGURE 8

FIGURE 9

FIGURE 10

ADJUSTMENTS

ADJUSTING T-SLOT GUIDE BAR TO TABLE SLOT

ake sure the saw is disconnected from the power source before

proceeding!

A bonus T-slot guide bar has been included with this Tenoning Jig to offer

a more versatile product which fits most table saws on the market. This

onus T-slot guide bar generally fits on portable builders table saws

having a T-slot 1/4” high x 3/4” wide. The guide bar pre-assembled to the

enoning Jig fits T-slots 3/8” high x 3/4” wide. This guide bar generally fits

Table saws.

1) The Tenoning Jig T-slot guide bars (A) are adjustable (Fig.11) which

allows the Tenoning Jig to be custom fitted to your saw, eliminating any

side-to-side play. There is a T-slot washer (B) on each end of the guide

bar to prevent the Tenoning Jig from lifting during operation. NOTE:

T-slot washers (B) need to be removed if your table saw is not

equipped with T-slotted miter gauge slots.

2) Place Tenoning Jig guide bar (A) fig.12, into the left miter gauge slot

(B) of the machine as shown and slide back and forth to determine if

there is any side-to-side play. If there is no side-to-side play and the

Tenoning Jig slides easily through the miter gauge slot, no adjustment

is necessary; however, if the Tenoning Jig fits too snugly, or if there is

an excessive play between the guide bar and the miter gauge slot,

proceed as follows:

3) Remove Tenoning Jig from the machine and place it upside down as

shown in fig.11.

4) Using the 2.5mm hex. key, adjust set screws (C) fig.11 clockwise to

eliminate play, or counterclockwise to provide a looser fit between the

guide bar (A) and miter gauge slot (B) fig.12. Insert the Tenoning Jig

back into the miter gauge slot and determine if the fit is suitable, or if

further adjustments are required.

ALIGNING Tenoning Jig

Make sure the saw is disconnected from the power source before

proceeding!

1) Place the

enoning Jig guide bar (A) fig.12 into the left miter gauge slot (B).

2) Using a square (C) fig.12, check to see if the vertical work support plate

(D) is 90

to the saw table. If an adjustment is necessary, loosen lock

knob (E), move the vertical work support plate (D) until it is 90

to the

table and tighten lock knob (E).

3) With the vertical work support plate (A) fig.13 adjusted at 90

to the

table, tighten set screw (B) until it bottoms. This positive stop set screw

enables you to rapidly position the vertical work support plate at a 90

angle after it has been tilted.

4) Using a square (A) fig.14, check to see if the face of the backstop (C)

is 90

to the saw table. If an adjustment is necessary, loosen the lock

handle (B), adjust backstop (C) accordingly and tighten lock handle.

NOTE: The lock handle (B) is spring loaded and can be repositioned by

pulling out on the handle and repositioning it on the nut located

underneath the handle.

FIGURE 11

FIGURE 12

FIGURE 13

FIGURE 14

ADJUSTMENTS

5) Loosen nut (A) fig.15 and turn set screw (B) counterclockwise two or

three times.

6) Loosen lock knob (A) Fig.16, and move the jig (C) until the vertical work

support plate (D) is against the saw blade and tighten knob (A).

7) Verify if the vertical work support plate (D) fig.16, is parallel with the

saw blade.

8) If an adjustment is necessary, loosen lock knob (A) fig.16, and rotate

micro knob (E) clockwise as far as possible to align the holes (F) with

the guide bar (G) and gain access to the round hd allen screws. Loosen

the two round hd allen screws inside the holes (F) and move jig (C) until

the vertical work support plate (D) is parallel with the saw blade. Then

tighten the two round hd allen screws inside the holes (F).

9) Move jig (C) fig.16, 1/8” away from the blade so that the vertical work

support plate (D) clears the saw blade, tighten lock knob (A).

10) Turn set screw (A) fig.17 clockwise until it bottoms. This prevents the

vertical work support plate (B) from accidentally being moved into the

blade, tighten nut (C).

11) Loosen set screw (A) fig.18 and adjust the pointer (B) to the “0” mark

on the scale.

FIGURE 15

FIGURE 16

FIGURE 17

FIGURE 18

ADJUSTMENTS

DJUSTMENTS

1) For rapid adjustment of the vertical work support plate (A) fig.19,

toward or away from the saw blade, loosen knob (B), press down on

he quick release (C) and move jig (D) as necessary. Release quick

release and tighten knob (B) after rapid adjustment is made.

2) Fine adjustment of the vertical work support plate (A) fig.19, can be

accomplished by loosening the knob (B) and rotating the micro knob

(E) until the plate (A) is at the desired position. Tighten knob (B) after

the fine adjustment is made.

3) To tilt the vertical work support plate (A) fig.19, loosen the lock knob

(F), tilt the vertical work support plate to the desired angle and tighten

lock knob (F).

4) To adjust the backstop (A) fig.20, for angle tenons, loosen lock handle

(B), adjust backstop to the desired angle and tighten lock handle (B).

5) IMPORTANT: THE TENONING JIG IS NOT EQUIPPED WITH A

BEVEL SCALE FOR THE POSITIONING OF THE BACKSTOP (A)

FIG.20, OR THE SUPPORT PLATE (A) FIG.19. FOR THE DESIRED

ANGLE, THE WORKPIECE SHOULD BE CUT PRIOR TO THE SET

UP OF THE TENONING JIG.

6) The Tenoning Jig features a positive stop to ensure fast and accurate

positioning of the backstop (C) fig.21, at 90

to the saw table. To check

and adjust the positive stop at 90

, loosen lock handle (A) and place

one end of a combination square (B) on the saw table and the other

end against the backstop (C). Check to see if the backstop is at 90

the saw table. If an adjustment is necessary, loosen lock nut (D) and

tighten or loosen the adjustment set screw (E) until the head of the set

screw contacts the casting on the vertical work support plate (F) at 90

Tighten lock nut (D) and lock handle (A) after the adjustment is made.

To eliminate chip-out of the workpiece when performing cheek cuts, an

auxiliary wooden backup board can be fastened to the backstop (A)

fig.22, with two wood screws through the two pre-drilled holes (B). Fig.23

illustrates a backup board (C) fastened to the backstop.

A block of wood may also be fastened to the vertical work support plate

(A) fig.23, through the four pre-drilled holes (B) to prevent the saw blade

from contacting the jig in certain setups.

FIGURE 19

FIGURE 20

FIGURE 21

FIGURE 22

FIGURE 23

King Canada K-1501 User manual

King Canada K-1501 User manual

King Canada K-1501 User manual

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