Festo IIFB9-02 Series User manual

Author: Heinz Hohner

Editors: Michael Holder, H.-J. Drung

Translation: Douglas Smith

Layout: Festo, Dept. PV-IDM

Type setting: DUCOM

Edition 9706

The copying, distribution and utilization of this

document as well as the communication of its

contents to others without expressed authoriza-

tion is prohibited. Offenders will be held liable for

particular the right to carry out patent, utility

model or ornamental design registrations.

printed on 100% receycling paper

VIFB9 - 02

9706 I

Order no.: 151767

Title: MANUAL

Designation: P.BE-VIFB9-02-GB

VIFB9 - 02

II

9609

Contents

Kapitel 1 USER INSTRUCTIONS . . . . . . . . . . . . . . . . . 1-1

Kapitel 2 SYSTEM STRUCTURE . . . . . . . . . . . . . . . . . 2-1

Kapitel 3 TECHNICAL DESCRIPTION . . . . . . . . . . . . . 3-1

Kapitel 4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 FITTING THE VALVE TERMINAL/

VALVE SENSOR TERMINAL . . . . . . . . . 4-3

4.2 INSTALLING THE PNEUMATIC

COMPONENTS . . . . . . . . . . . . . . . . . . . . 4-5

4.3 INSTALLING THE ELECTRONIC

COMPONENTS . . . . . . . . . . . . . . . . . . . 4-16

Kapitel 5 COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 COMMISSIONING . . . . . . . . . . . . . . . . . . 5-3

5.2 SIEMENS . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.3 GENERAL DP-MASTER . . . . . . . . . . . 5-36

Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT. 6-1

6.1 SUMMARY OF DIAGNOSTIC

POSSIBILITIES . . . . . . . . . . . . . . . . . . . . 6-6

6.2 LED DISPLAYS . . . . . . . . . . . . . . . . . . . . 6-6

6.3 TESTING THE VALVES. . . . . . . . . . . . . 6-10

6.4 STATUS BITS . . . . . . . . . . . . . . . . . . . . 6-12

6.5 DIAGNOSIS VIA PROFIBUS-DP

(DP-STANDARD) . . . . . . . . . . . . . . . . . 6-15

6.6 DIAGNOSIS VIA SINEC L2-DP

(DP-SIEMENS) . . . . . . . . . . . . . . . . . . . 6-20

6.7 DIAGNOSIS VIA PROFIBUS-DP

(GENERAL DP-MASTER) . . . . . . . . . . . 6-23

6.8 ERROR TREATMENT . . . . . . . . . . . . . 6-27

Anhang A INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Contents

VIFB9 - 02

9609 III

VIFB9 - 02

IV

9609

1. USER INSTRUCTIONS

VIFB9 - 02 1. User instructions

9609 1-1

Contents

IMPORTANT USER INSTRUCTIONS . . . . . . 1-3

VIFB9 - 02 1. User instructions

1-2

9609

IMPORTANT USER INSTRUCTIONS

This manual contains instructions on the possible

dangers which can occur with the valve termi-

nals/valve sensor terminals.

A distinction is made between the following in-

structions:

WARNING

This means that personal injury or damage to

property may occur if these instructions are

not observed.

CAUTION

This means that damage to property may

occur if these instructions are not observed.

PLEASE NOTE

This means that this instruction must also be

observed.

VIFB9 - 02 1. User instructions

9609 1-3

• This documentation describes the following

products:

PLEASE NOTE

This electronics manual describes node FB9

as from software status 31.5.95 and later.

The enclosed diskette contains device master

files and type files. Explanations can be found

on the file "Readme".

Product Design

Field bus

connection

Valve size Number of

valve locations

Valve terminal

type 02

●

VIFB-02-..

PROFIBUS-DP

Siemens

Sinec L2-DP

1

⁄

8

"

or

1

⁄

4

"

4 or

6 or

8 or

10 or

12 or

14 or

16

Valve sensor terminal

type 02

●

IFB-02-...

Fig. 1/1: Designs of valve terminal/valve sensor terminal

VIFB9 - 02 1. User instructions

1-4

9609

This manual describes the operation of the Festo

valve terminal/valve sensor terminal type 02 in

conjunction with the field bus protocols Siemens

SINEC L2-DP and PROFIBUS-DP as per EN

50170 (DIN 19245).

PLEASE NOTE

In conjunction with a Siemens SIMATIC S5,

both the SINEC L2-DP and the PROFIBUS-

DP protocols can be used; in conjunction with

other PLCs, PCs, industrial PCs, the

PROFIBUS-DP protocol must be set.

In this manual, the protocol variants are desig-

nated as DP-standard for PROFIBUS-DP and

DP-Siemens for the SINEC L2-DP.

The valve terminal does not contain the

PROFIBUS-FMS protocol (no combi-slave

functions).

VIFB9 - 02 1. User instructions

9609 1-5

VIFB9 - 02 1. User instructions

1-6

9609

2. SYSTEM STRUCTURE

VIFB9 - 02 2. System structure

9609 2-1

Contents

SYSTEM STRUCTURE. . . . . . . . . . . . . . . . . . 2-3

Valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Valve sensor terminal . . . . . . . . . . . . . . . . . . . 2-4

Valve terminal/valve sensor terminal in

the control system . . . . . . . . . . . . . . . . . . . . . . 2-5

VIFB9 - 02 2. System structure

2-2

9609

SYSTEM STRUCTURE

Valve terminal

Festo offers a solution to automation problems at

the machine level in the form of the valve termi-

nal. Solenoid valves, double solenoid valves etc.

are already fitted onto a sub-base and have

already been tested. Valve terminals with from

4...16 valve locations are available for the auto-

mation process.

The valve terminal with field bus connection of-

fers the following advantages:

• decentralized preprocessing

relieves the controller (PLC)

• less wiring due to two-core cables

• clarity in system structure due to separation

of controller and machine

• valves already fitted

• valve solenoid coils already wired

• central air supply

• central exhaust

• device already tested

Valve terminal Circuitry

Field bus connection

via two-core cable

(twisted, screened)

Type 02

Fig. 2/1: Valve terminal type 02

VIFB9 - 02 2. System structure

9609 2-3

A field bus system also offers the following ad-

vantages:

• a reduction in the number of output

modules in the controller

• economic data transfer over long distances

• high baud rate

• a large number of slaves can be linked into

the network

• error diagnosis is made easier

Valve sensor terminal

Complex automation tasks require the use of

sensors for which Festo offers the valve sensor

terminal. Solenoid valves, double solenoid valves

etc. are fitted onto a sub-base and have already

been tested; two sensors per valve can be con-

nected on site. Valve sensor terminals with from

4 ... 14 valves are available for the automation

process.

The valve sensor terminal includes all the advan-

tages of the valve terminal. It also offers:

• two inputs per valve location, e.g. for sensors

• two additional inputs

• two additional outputs, e.g. for electric actua-

tors, displays etc..

Valve sensor terminal Circuitry

Field bus connection

via two-core cable

(twisted, screened)

Fig. 2/2: Valve sensor terminal type 02

Type 02

VIFB9 - 02 2. System structure

2-4

9609

Valve terminal/valve sensor terminal in the

control system

The valve terminals can be connected to the

control systems of various manufacturers. This

manual deals with configuration and addressing

instructions.

The following diagram represents an excerpt of

available master modules for the PROFIBUS-DP:

Controller

manufacturer

Controller (PLC) Field bus

module

Filed bus

Siemens SIMATIC

• S5 series

• S7 series

various SINEC L2-DP

Bosch • CL300, 400, 500

• PC600

BM DESI-DP COMNET-DP

Festo • SF 50 integrated

PROFIBUS-DP

PC / IPC CP5410 from

Siemens etc.

Allen-Bradley • PLC 5 PFBIB

(extract of possible control systems)

Fig. 2/3: Simatic S5 automation systems

VIFB9 - 02 2. System structure

9609 2-5

Fig. 2/4: Simatic S5 automation systems

Further field bus slaves

ET 200U

Industrial PC/

controller

- Simatic S5

- Bosch

- and others

Field bus

DP-Siemens

DP-Standard

Valve terminal

type 02

Valve sensor

terminal

type 02

VIFB9 - 02 2. System structure

2-6

9609

Explanation of the system structure

The field bus module controls the complete ex-

change of information between the field bus

slaves (decentral I/O modules), e.g. the valve

terminal/valve sensor terminals and the proces-

sor modules in the controller.

The field bus slaves are connected via the

PROFIBUS-DP interface on the module. Up to

31 field bus slaves can be connected to the in-

terface (without using repeaters/bus amplifiers).

If repeaters are used, the number of connected

valve terminals/valve sensor terminals can be in-

creased to max. 122.

VIFB9 - 02 2. System structure

9609 2-7

The field bus creates data communication be-

tween the controller and the field bus slaves

(e.g. valve terminal/valve sensor terminal) dis-

tributed throughout the system. Data trans-

mission is made in accordance with standard RS

485. Baud rates up to 1500 kBaud can be set.

The valve terminal as a decentral output mo-

dule processes the signals transmitted and con-

trols the actuators which are connected. The

valve terminal is supplied with current via an ex-

ternal power unit (AC 230V/DC 24V).

The valve sensor terminal as a decentral

input/output module functions like a valve termi-

nal. It also processes up to 30 inputs.

The air controlled by the valve terminal/valve

sensor terminal moves the actuators or is used

for other tasks.

The sensors record information (measured vari-

ables) from the control process and pass this on

to the valve sensor terminal (further process-

ing unit).

VIFB9 - 02 2. System structure

2-8

9609

3. TECHNICAL DESCRIPTION

VIFB9 - 02 3. Technical description

9609 3-1

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