Lenze i550 protec Owner's manual

i550 protec frequency inverter

0.37 kW ... 22 kW,

0.5 hp ... 30 hp

Project planning EN

Contents

About this document9

Document descripon 9

Further documents 9

Notaons and convenons 10

Product informaon 11

Product descripon 11

Product variants 12

Load characteriscs 14

Features 15

Connecons and interfaces 15

Topologies / network 16

Inverters without Extension box 17

Inverters with Extension box empty 18

Inverters with Extension box and repair switch 19

Accessories for installaon in inverters with Extension box 20

Funcons 21

Overview 21

Motor control types 22

Motor funcons 22

Motor seng range 22

Idencaon of the products 24

Ways of commissioning 29

Informaon on project planning 30

Project planning process 30

Dimensioning 30

Operaon in motor and generator mode 33

Overcurrent operaon 34

Safety instrucons 35

Basic safety instrucons 35

Applicaon as directed 36

Foreseeable misuse 36

Handling 37

Residual hazards 39

Decentralized topologies 40

Cables 41

Informaon on mechanical installaon 42

Important notes 42

Preparaon 42

Contents

3

Informaon on electrical installaon 43

Important notes 43

Preparaon 45

EMC-compliant installaon 46

Connecon according to UL 50

Important notes 50

Fusing data 52

Branch Circuit Protecon (BCP) 52

Mains connecon 53

1-phase mains connecon 120 V 54

1-phase mains connecon 230/240 V 55

3-phase mains connecon 230/240 V 56

3-phase mains connecon 400 V 57

3-phase mains connecon 480 V 58

3-phase mains connecon 600 V 59

Mains installaon with several devices 60

Motor connecon 61

Connecon of motor temperature monitoring 61

Brake resistor connecon 62

DC-bus connecon 63

Control connecons 63

Networks 64

CANopen 64

Modbus RTU 65

IO-Link 66

EtherCAT 67

EtherNet/IP 67

Modbus TCP 68

PROFINET 68

Funconal safety 69

Basic Safety - STO 70

Connecon diagram 71

Terminal data 72

Contents

4

Technical data 73

Standards and operang condions 73

Conformies and approvals 73

Protecon of persons and device protecon 73

EMC data 73

Motor connecon 74

Environmental condions 74

Electrical supply condions 74

Cercaon of the integrated safety 75

1-phase mains connecon 120 V 76

Rated data 77

Fusing data 79

Terminal data 79

Brake resistors 80

Assignment to inverters with protecon class IP31 80

Assignment to inverters with protecon class IP66 80

1-phase mains connecon 230/240 V 81

Rated data 82

Fusing data 86

Terminal data 87

Brake resistors 88

Assignment to inverters with protecon class IP31 88

Assignment to inverters with protecon class IP66 88

1-phase mains connecon 230/240 V "Light Duty" 89

Rated data 90

Fusing data 92

Terminal data 92

Brake resistors 92

3-phase mains connecon 230/240 V 93

Rated data 94

Fusing data 99

Terminal data 100

Brake resistors 101

Assignment to inverters with protecon class IP31 101

Assignment to inverters with protecon class IP66 102

3-phase mains connecon 230/240 V "Light Duty" 103

Rated data 104

Fusing data 107

Terminal data 107

Brake resistors 107

3-phase mains connecon 400 V 108

Rated data 108

Fusing data 113

Terminal data 114

Brake resistors 115

Assignment to inverters with protecon class IP31 115

Assignment to inverters with protecon class IP66 115

Contents

5

3-phase mains connecon 400 V "Light Duty" 116

Rated data 116

Fusing data 120

Terminal data 120

Brake resistors 120

3-phase mains connecon 480 V 121

Rated data 121

Fusing data 127

Terminal data 128

Brake resistors 129

Assignment to inverters with protecon class IP31 129

Assignment to inverters with protecon class IP66 129

3-phase mains connecon 480 V "Light Duty" 130

Rated data 130

Fusing data 135

Terminal data 135

Brake resistors 135

3-phase mains connecon 600 V 136

Rated data 137

Fusing data 138

Terminal data 138

3-phase mains connecon 600 V "Light Duty" 139

Rated data 140

Fusing data 141

Terminal data 141

Dimensions 142

Contents

6

Product extensions 173

Overview 173

I/O extensions 174

Standard I/O 174

Data of control connecons 175

Further control connecons 178

Relay output 178

PTC input 178

Networks 179

CANopen 179

Modbus RTU 180

IO-Link 181

EtherCAT 182

EtherNet/IP 183

Modbus TCP 184

PROFINET 185

Funconal safety 186

General informaon and basics 187

Restart 188

Safety sensors 189

Safety funcons 190

Safe torque o (STO) 191

Acceptance 193

Periodic inspecons 193

Technical data 194

Safety-related characteriscs 194

Accessories 195

Overview 195

Operaon and diagnoscs 197

Keypad 197

WLAN module 198

Switch/Potenometer set 199

Memory modules 200

Memory module copier 200

Brake resistors 200

Brake switches 201

Terminal block set 201

DIN rail set 202

Cable glands 203

QUICKON connector 204

RJ45 connectors 205

Screw connecon membrane set 206

Purchase order 207

Notes on ordering 207

Order code 208

Environmental notes and recycling 211

Contents

7

Appendix 212

Good to know 212

Approvals and direcves 212

Operang modes of the motor 213

Motor control types 214

Switching frequencies 216

Enclosures 217

Glossary217

Contents

8

About this document

Document descripon

This document is intended for all persons who want to congure inverters with the products

described.

This document assists you with the conguraon and selecon of your product. It contains

informaon on mechanical and electrical installaon, on product expansions, and on

accessories.

Further documents

For certain tasks, informaon is available in addional documents.

Document Contents/topics

Conguraon document Basic informaon on conguring and ordering the product

Commissioning document Basic informaon on installing and commissioning the product

"Funconal safety" conguraon document Basic informaon on conguring "funconal safety" of the product

More informaon

For certain tasks, informaon is available in other media.

Medium Contents/topics

Engineering Tools For commissioning

AKB arcles Addional technical informaon for users in the Applicaon Knowledge Base

CAD data Download in dierent formats from the EASY Product Finder

EPLAN macros Project planning, documentaon and management of projects for EPLAN P8.

Device descripons Standardized les for network conguraon

Informaon and tools with regard to the Lenze products can be found on the

Internet:

www.Lenze.com à Downloads

About this document

Document descripon

9

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result

in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result

in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to

medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material

damage.

About this document

Notaons and convenons

10

Product informaon

Product descripon

The frequency inverters from the i500 protec series use the same tried-and-tested technology

used in control cabinet inverters and only dier funconally in terms of a higher degree of

housing protecon with an adapted design. If your machine requires a lot of space, has a

modular design, or the space in the control cabinet is limited, we recommend a decentralized

installaon close to the motor. The latest connecon systems are available as accessories and

oer a great deal of exibility during installaon, while maintaining compliance with the

degree of protecon. The inverters comply with the future EN 50598-2 standard.

Highlights

•0.37 ... 22 kW with IP31 and IP66 protecon classes

•IP66 protecon class (NEMA 4X with indoor and outdoor approval)

•Integrated diagnosc interface (micro USB) for service purposes

•Versions with or without repair switch, with keypad or WLAN module for easy

commissioning

•Oponally available with "Safe Torque O (STO)" with SIL 3 (EN ISO 13849-1) and

Performance Level e (EN 62061/EN 61508-2)

•Industry-standard eldbus network opons: 4Topologies / network ^ 16

•The "Light Duty" load characterisc allows for a higher output current for inverters with

protecon class IP31: 4Load characteriscs ^ 14

•High internal funconal range: 4Overview ^ 21

Applicaon ranges

•Pumps and fans

•Conveying and travelling drives

•Forming, tool and hoist drives

Product informaon

Product descripon

11

Product variants

The i550 protec frequency inverters are available in these product variants:

•i550 protec without extension box

•i550 protec with empty extension box

•i550 protec with extension box and repair switch

The variants with an extension box oer addional installaon space for oponal accessories,

e.g. brake switches, rotary switches/potenometers, or an addional terminal block.

4Accessories for installaon in inverters with Extension box ^ 20

The i550 protec with extension box and repair switch is ideal for a looping-through

connecon. 4Mains installaon with several devices ^ 197

For easy operaon and diagnoscs, the inverters can be equipped with a keypad or WLAN

module. 4Operaon and diagnoscs ^ 29

For eldbus communicaon, the following network opons are congurable:

•CANopen

•Modbus RTU

•I/O-Link

•EtherCAT

•EtherNet/IP

•Modbus TCP

•PROFINET

Degrees of protecon

The version with protecon class IP31 (UL/NEMA 1) allows for use in less rough environments,

i.e. protecon against foreign parcles ≥ 2.5 mm and dripping water.

The version with protecon class IP66 (UL/NEMA 4X, indoor or outdoor installaon) allows for

use in rough environments, i.e. it is hoseproof and dust-ght.

Product informaon

Product descripon

Product variants

12

Overview

Overview of mains connecons with load characteriscs and addional connecon opons for

power supply:

Feature i550 protec

Without extension box With empty extension

box

With extension box and

repair switch

Product illustraon

Protecon class EN IP31 IP66 IP66 IP66

Protecon class UL/NEMA 1 4X 4X 4X

Mains connecon 1-phase, 120 V ●●●●