Toro ProCore 09753 Installation Instructions Manual

Brand: Toro

Model: ProCore 09753

Type: Installation Instructions Manual

FormNo.3361-617RevA

OnePassHitch

ProCore

Processor

ModelNo.09753—SerialNo.310000001andUp

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Linkpin2

Hexnut2

Washer2

Supportarm,R.H.

Supportarm,L.H.

Washer2

Jamnut4

Lynchpin2

Hitchcross1

Screw(1/2x2inches)

Washers16

Locknuts(1/2inch)

Linkpin1

Lynchpin1

Linkpin1

Lynchpin1

Pinassembly1

Screw(1/2x1-3/4inches)

Washers8

Locknuts(1/2inch)

Pipespacer4

Pivothitch1

Washer2

Locknut(1inch)

Mountthesupportframe

Towarm,R.H.1

Towarm,L.H.1

Flagpin2

Screw(3/8x1–1/4inch)

Flangenut2

Mounttab1

Screw(1/2x2–1/4inch)

Washer8

Locknut4

Mountthetow-arms

Hitchpin2

Lynchpin2

Mountthecoreprocessortotheaerator

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

MountingtheSupportFrame

Partsneededforthisprocedure:

2Linkpin

2Hexnut

2Washer

Supportarm,R.H.

Supportarm,L.H.

2Washer

4Jamnut

2Lynchpin

1Hitchcross

Screw(1/2x2inches)

16Washers

Locknuts(1/2inch)

1Linkpin

1Lynchpin

1Linkpin

1Lynchpin

1Pinassembly

Screw(1/2x1-3/4inches)

8Washers

Locknuts(1/2inch)

4Pipespacer

1Pivothitch

2Washer

Locknut(1inch)

Procedure

Note:Iftheaeratorismountedtothetractor,the

aeratormustbeloweredandthedisconnectedfromthe

tractor.

1.Installthelinkpinstothesupportarmsasfollows:

A.Threadahexnutontoeachlinkpin(

Figure1).

Insertawasherontoeachlinkpin.

Figure1

1.Linkpin3.Washer

2.Hexnut

B.Determinethemountingpositionofthelink

armsasfollows:

•Ifthedistancebetweenthelowermounting

tabsontheaeratorisbetween20.75and

22.62inches(ProCore660&880aerators),

positionthelinkpinsinthesupportarms

withthemountingtabsinside,asshownin

Figure2.

Figure2

1.Linkassembly

4.20–3/4to22–5/8inches

2.Supportarm

5.Aeratormountingtabs

3.Mountingtabsinside

•Ifthedistancebetweenthelowermounting

tabsontheaeratorisbetween26.27and

28.11inches(ProCore864),positionthelink

pinsinthesupportarmswiththemounting

tabsoutside,asshownin

Figure3.

Figure3

1.Linkassembly4.26.27to28.11inches

2.Supportarm

5.Aeratormountingtabs

3.Mountingtabsoutside

C.Mountalinkpinassemblytoeachsupportarm

andaeratormountingtabwithawasherand2

jamnuts(Figure4).

Figure4

1.Linkpinassembly4.Washer

2.Aeratormountingtab5.Jamnuts

3.Supportarm6.Optionalmountinghole

2.Looselymountthesupportarmstothehitchcross

with8screws(1/2x4inch),16washersand8

locknuts.Positionasshownin

Figure5.

Figure5

1.Hitchcross

2.Supportarm

3.Securethelowerhitchcrosstabtotheaerator

bracketwithlinkpinandlynchpin(Figure6).

Figure6

1.Lowerhitchcross3.Lynchpin

2.Linkpin4.Aeratorbracket

4.Tightenthenutssecuringthehitchcrosstothe

supporttubes.

5.Inserttherightandleftlowerlinkarmsontothelink

pinsandsecurewithlynchpins(Figure7).

Figure7

1.Lowerlinkarms2.Lynchpins

6.Connectthehitchupperlinktohitchcrosstaband

securewithlinkpinandlynchpin(Figure8).

Figure8

1.Hitchcrosstab3.Linkpin

2.Hitchupperlink4.Lynchpin

7.Rotatetheadjustinglinktotightenthelink(Figure9).

Donotovertightentoraisethebackendofthe

aeratorofftheground.

Figure9

1.Locknut2.Adjustinglink

8.Tightenlocknuttosecureupperlinkintoposition

(Figure9).

9.Mountthepinassemblytothebackofthehitch

crosswith4screws(1/2x1-3/4inch),8washers

and4locknuts(Figure10).Usethecentermounting

positionfortheProCore880andProCore864

aeratorsandtheoffsetpositionforthe660aerator

asshownin

Figure10.

Figure10

1.Pinassembly2.Hitchcross

10.Insertapipespacerandthepivothitchontothepin

assembly(Figure11).

Figure11

1.Locknut4.Pivothitch

2.Washer5.Pinassembly

3.Pipespacer

11.Insert3pipespacersand2washersontothepin

assembly.Securetheassemblywitha1inchlocknut

(Figure11).

MountingtheTow-Arms

Partsneededforthisprocedure:

1Towarm,R.H.

1Towarm,L.H.

2Flagpin

Screw(3/8x1–1/4inch)

2Flangenut

1Mounttab

Screw(1/2x2–1/4inch)

8Washer

4Locknut

Procedure

1.Mountatow-armtoeachtabonthefrontofthe

coreprocessorwithaagpin(Figure12).Secure

theagpinstothetow-armswith3/8x1-1/4inch

screwsandangenuts.Positionthetow-armsas

showninFigure12.

Figure12

1.Tow-arm2.Flagpin

2.Securethemounttabbetweenthefrontofthe

tow-armswith4screws(1/2x2-1/4inch),8

washersand4locknuts.Positionthetabasshown

Figure13.Usethefrontsetofholesforthe660

aeratorandtherearsetofholesfor864and880

aerators.

Figure13

1.Mounttab

3.Holesusedfor660aerator

2.Holesusedfor864&880

aerators

MountingtheCoreProcessor

toAerator

Partsneededforthisprocedure:

2Hitchpin

2Lynchpin

Procedure

1.Usingatiedownorrope,securethetow-armhitch

platetotheframehitchpivotwhileraisingthe

tow-armforinstallation(Figure14).

Figure14

1.Tiedownorrope3.Framehitchpivot

2.Towarmhitchplate

2.Backthetractor/aeratorintopositioninfrontofthe

coreprocessor.

3.Removethetiedownorropeandlowerthetowarm

hitchplateintotheaeratorhitchpivot(

Figure15).

Figure15

1.Towarmhitchplate2.Aeratorhitchpivot

4.Aligntheholeinthetowarmhitchplatewiththe

lowerholesintheaeratorhitchpivot(Figure16).

5.Securethetowarmhitchplatetotheaeratorhitch

pivotwithahitchpinandlynchpin(Figure16).

6.Lowertheaeratortotheground

7.Securethepitchcontrollinktothetopholesinthe

aeratorhitchpivotandtheframehitchpivotwith

hitchpinsandlynchpins(Figure16).

•Connectthecontrollinktotherearholesinthe

framehitchpivotwhenoperatingaProCore660

aerator.

•Connectthecontrollinktothefrontholesinthe

framehitchpivotwhenoperatingProCore864

and880aerators.

Figure16

1.Pitchcontrollink3.Rearmountingholes

2.Frontmountingholes

8.Routethehydraulichosestothetractorandconnect

tothequickcouplers.Makesurethehydraulichoses

areproperlyconnectedtotheprocessorandthe

tractor.

9.Routethecontrolharnesstothetractoroperators

position.

10.Securethehydraulichosesandthewireharnessto

thetow-armswithcableties.

Important:Whenturningthetractortothe

rightorleft,makesurethehydraulichosesdo

notbecomedisconnectedordamaged.

Notes:

TheToroTotalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheToro

Companyanditsafliate,T oroWarrantyCompany,pursuant

toanagreementbetweenthem,jointlywarrantyourT oroCommercial

product(“Product”)tobefreefromdefectsinmaterialsorworkmanship

fortwoyearsor1500operationalhours*,whicheveroccursrst.This

warrantyisapplicabletoallproductswiththeexceptionofAerators

(refertoseparatewarrantystatementsfortheseproducts).Wherea

warrantableconditionexists,wewillrepairtheProductatnocosttoyou

includingdiagnostics,labor,parts,andtransportation.Thiswarranty

beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.

*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror

AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe

Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed

helplocatingaCommercialProductsDistributororAuthorizedDealer,or

ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,

youmaycontactusat:

CommercialProductsServiceDepartment

ToroWarrantyCompany

8111LyndaleAvenueSouth

Bloomington,MN55420-1196

E-mail:[email protected]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance

andadjustmentsstatedinyourOperator’sManual.Failuretoperform

requiredmaintenanceandadjustmentscanbegroundsfordisallowinga

warrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty

periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot

coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro

brandedaccessoriesandproducts.Aseparatewarrantymaybe

providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour

ToroproductpertheRecommendedMaintenancelistedinthe

Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during

normalProductoperationinclude,butarenotlimitedto,brakes

padsandlinings,clutchlinings,blades,reels,bedknives,tines,

sparkplugs,castorwheels,tires,lters,belts,andcertainsprayer

componentssuchasdiaphragms,nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,

contamination,useofunapprovedcoolants,lubricants,additives,

fertilizers,water,orchemicals,etc.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damageto

seatsduetowearorabrasion,wornpaintedsurfaces,scratched

decalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted

fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.

Partsreplacedunderthiswarrantyarecoveredforthedurationofthe

originalproductwarrantyandbecomethepropertyofT oro.T orowill

makethenaldecisionwhethertorepairanyexistingpartorassemblyor

replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey

candeliverduringtheirlifetime.Operating,recharging,andmaintenance

techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis

productareconsumed,theamountofusefulworkbetweencharging

intervalswillslowlydecreaseuntilthebatteryiscompletelywornout.

Replacementofwornoutbatteries,duetonormalconsumption,isthe

responsibilityoftheproductowner.Batteryreplacementmayberequired

duringthenormalproductwarrantyperiodatowner’sexpense.

MaintenanceisatOwner’sExpense

Enginetune-up,lubricationcleaningandpolishing,replacementof

ItemsandConditionsNotCoveredlters,coolant,andcompleting

RecommendedMaintenancearesomeofthenormalservicesToro

productsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy

underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor

indirect,incidentalorconsequentialdamagesinconnectionwiththe

useoftheToroProductscoveredbythiswarranty,includingany

costorexpenseofprovidingsubstituteequipmentorserviceduring

reasonableperiodsofmalfunctionornon-usependingcompletion

ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty

referencedbelow,ifapplicable,thereisnootherexpresswarranty.

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto

thedurationofthisexpresswarranty.Somestatesdonotallowexclusions

ofincidentalorconsequentialdamages,orlimitationsonhowlongan

impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot

applytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother

rightswhichvaryfromstatetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby

aseparatewarrantymeetingrequirementsestablishedbytheU.S.

EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir

ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot

applytotheEmissionsControlSystemWarranty.RefertotheEngine

EmissionControlWarrantyStatementprintedinyourOperator’sManual

orcontainedintheenginemanufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain

guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining

guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

374-0253RevA

Toro ProCore 09753 Installation Instructions Manual

Toro ProCore 09753 Installation Instructions Manual

Toro ProCore 09753 Installation Instructions Manual

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