Molex 207129 Series User manual

Brand: Molex

Model: 207129 Series

Type: User manual

Molex 207129 Series is a versatile, user-friendly labeling solution designed to meet your diverse identification needs. With its advanced printing technology, you can create crisp, clear labels that resist smudging, fading, and tearing, ensuring long-lasting performance in various settings.

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 1 of 6

Revision: B Revision Date: 07-05-06

Air Powered

Crimp Tool Head

Application Tooling

Specification Sheet

Order No. 64007-3500

FEATURES

 Quick-change tool head for the 19279-0001 (AT-200)

 3-nested tool eliminates the need for additional tools

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of

the three nests

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products: 2.13mm (.084”) Diameter Solid Pin and Socket Male Terminals and Female Connector Terminals for 14–

20 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional

bench adapter 19078-0307 (ATBA) and foot switch.

Terminal Series No.

Wire Size

Insulation Diameter

Strip Length

AWG

mm²

In.

42023

2.00

0.50

1.52

3.30

.060

.130

3.96

5.53

.156

.218

42024

2.00

0.50

3.30

.060

.130

3.96

5.53

.156

.218

Conditions

After crimping, the conductor profile should measure the following. See notes on page 2.

Note:

It may be required to run 18 AWG terminals with pressure setting at 120 PSI on the regulator.

Terminal Series No.

Wire Size

Crimp Height

(REF)

Punch Width

(Ref)

Pull Force Minimum Profile

AWG

In.

Lb.

42023

2.00

1.55

165

.061

.065

2.70

3.20

222.4

50.00

1.30

1.40

1.50

.055

.059

2.50

3.20

133.4

30.00

0.80

1.30

1.40

051

.055

2.20

2.80

88.9

20.00

0.50

1.30

1.40

.051

.055

2.20

2.80

57.8

13.00

42024

2.00

1.55

165

.061

.065

2.70

3.20

222.4

50.00

1.30

1.40

1.50

.055

.059

2.50

3.20

133.4

30.00

0.80

1.30

1.40

.051

.055

2.20

2.80

88.9

20.00

0.50

1.30

1.40

.051

.055

2.20

2.80

57.8

13.00

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 2 of 6

Revision: B Revision Date: 07-05-06

Figure 1

WIRE AGAINST

LOCATOR BLADE

WIRE

TERMINAL

Figure 3

LOCATOR

WIRE

CONDUCTOR

PUNCH

INSULATION

ANVIL

CONDUCTOR

ANVIL

INSULATION

PUNCH

LOCATOR

BLADE

LOCATOR

BLADE

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

Figure 2

PUSH UP

TO LOAD

TERMINAL

Notes:

1. This tool should only be used for the terminals and wire gauges

specified on this sheet.

2. This tool is not adjustable for crimp height. Variations in tools,

terminals, wire strandings and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a

good insulation crimp support for all insulation sizes and types.

4. Pull force should be used as the final criteria for an acceptable crimp.

Pull force is measured with no influence from the insulation crimp. The

insulation should be stripped long 12.7mm (1/2”) so the insulation grips on the terminal do not grip the

insulation on the wire or the conductor. Refer to the Molex Quality Crimping Handbook 63800-0029 for

additional information on crimping and crimp testing.

Operation

Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this crimp tool head.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

Crimping Terminals

1. Push up on the locator blade and position the terminal with the barrel facing up into the correct die profile

A,B, or C), centering the barrel in the lower jaw as shown in Figure 1 and Figure 2. Release the locator

blade to hold the terminal in position.

2. Insert the properly stripped wire into the terminal barrel. See Figure 2.

3. Place a wire into the terminal and up against the locator blade. See Figure 3. Cycle the tool.

4. Lift up on the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location.

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 3 of 6

Revision: B Revision Date: 07-05-06

Maintenance

It is recommended that each operator of the tool be made aware

of, and responsible for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the

tool.

3. Make certain all pins; pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do

not oil excessively. The 64007-3500 was engineered for

durability, but like any fine piece of equipment it needs

cleaning and lubrication for a maximum service life of trouble-free crimping. Use a light oil such as 30

weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps or monthly will

significantly enhance the tool life and ensure a stable calibration.

4. When the tool is not in use store the tool in a clean, dry area.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life-tested. All tools are warranted free of manufacturing defects for a period of 30 days.

Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not

be applicable to alter, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 4 of 6

Revision: B Revision Date: 07-05-06

PARTS LIST

Item

Order No

Description

Quantity

64007

3500

Crimp Tool Head

Fig

ure

64005

0130

Basic Air Tool Head

63811

3575

Locator Assembly

63811

3570

Tooling Kit

Tooling Kit Only

N/A

Conductor Punch

N/A

Conductor Anvil

N/A

Insulation Punch

N/A

Insulation Anvil

N/A

4.08 Dia. by 10mm Long

Dowel Pins

2**

N/A

4.08 Dia. by 12.5mm Long Dowel Pins

2**

N/A

.25 I.D. by .357 O.D. by .005” Thick Washer

2**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

REF

637002803

Figure 5

M4 NYLON HEX NUT

(2)

M4 NYLON HEX NUT

M4 FLAT WASHER

(2)

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 5 of 6

Revision: B Revision Date: 07-05-06

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0130

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots ,Rings, and Washers)

N/A

M4 by 20 L

ong

Freedrive Pan Head Screw

1**

N/A

M4 by 25 L

ong

Freedrive Pan

Head Screw

1**

N/A

3/16” by 3/8” Long Dowel Pin

1**

N/A

Nylon Hex Nut M4 by 0.70mm

2**

N/A

M4 Flat Washer

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Page 6 of 6

Revision: B Revision Date: 07-05-06

Air Powered

Crimp Tool Head

Certificate of Calibration

Order No. 64007-3500

Tool Order Number -----------------------------

Tool Eng. Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Date of Manufacture ----------------------------

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = -------------------- Actual = --------------------

Range Conductor Nest # 2 = -------------------- Actual = --------------------

Range Conductor Nest # 3 = -------------------- Actual = --------------------

Technician --------------------

Date of Calibration --------------------

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

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Molex 207129 Series User manual

Molex 207129 Series User manual

Molex 207129 Series User manual

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