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MAC Panel 7853106-02 Assembly Manual

  • Hello, I have reviewed the instructions for the Wiring Assembly Tool models 7853106-03 and 7853106-02. The document provides detailed guidance on wire stripping and crimping using tool #452006. Key steps include inserting contacts into the correct positions on the tool depending on the wire type and properly closing the crimping tool. I'm ready to answer your questions about these instructions and the tool.
  • What is the recommended strip length for wire?
    Which position on the tool should I use for 7853106-02?
    Which position on the tool should I use for 7853106-03?
Wiring Assembly Instructions
7853106-03 (22-26 AWG)
7853106-02 (28-32 AWG)
Strip Wire Lengths
7853106-03 Strip 3.18 - 3.96 mm (0.125 - 0.156 in)
7853106-02 Strip 3.18 - 3.96 mm (0.125 - 0.156 in)
IN 91107 05/26/09
Strip
Tool # 452006
Crimping Process
1. Insert contact into crimp tool flap locator, use the correct location for
contact type.
2. Move flap locator so that the contact is inserted into the crimp window.
3. Pre close crimp tool til 1 ratchet tooth clicks.
4. Insert wire into contact.
5. Close crimp tool until the ratchet releases the handle.
6. Open flap locator and remove crimped contact from tool.
7853106-02 - position 1
7853106-03 - position 2
Insulation Crimp Zone
Wire Crimp Zone
IN 91107 05/26/09
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