Triton Systems RL1600 Series Installation guide

registered trademark of Triton Systems of Delaware.

Corporate Headquarters:

21405 B Street

Long Beach, MS. 39560

Phone: (800) 259-6672

FaX: (228) 868-9445

  

Model rl1600

autoMated teller MaCHine

installation Manual

TDN07103-00186-01January8,2013

rl1600 installation Manual

DOCUMENTUPDATES

Jan19,2009Original

Feb20,2009AddedshimkittoCabinetInstallationsection

Mar12,2009Changedpackingdescriptions,pg.17.

Apr1,2009Drawingeditpg.24.

Mar15,2010Updatetopperinstallationinstructionsonpg.13&21

Jan82013Updateddecalareadimensions

rl1600 installation Manual

WHat’s in tHis installation Guide

ThisInstallationGuideprovidesinformationforthephysicalinstallationoftheRL1600ATM.Itcontains

requirementsforsitepreparation,electricalspecications,andcabinetaccessibilitythatcomplywithall

relevantcodes,lawsandregulations.TheInstallationGuideisdividedintothefollowingsections:

site CoMplianCe.Statesthecustomersresponsibilitiesforensuringallrelevantregulationsareadhered

toforinstallingATMs.

atM environMental preCautions CHeCklist. Describes the general environmental precautions

considered when installing theATM.To help ensure proper operation of theATM, ensure the

environmentalcriterialistedinthischecklistaremet.

diMensions.Describesphysicaldimensionsforthecabinet(s),controlpanelcomponents,andsignage.

- Physicaldimensions.

- Serviceareadimensions.

- Customeraccessdimensions

installation. Describesanchoringthecabinetusingstandard(steel)ortheoptionalchemicalanchors.

(Anchors provided separately)

Dispensing Mechanism Installation.TheMinimechdispensingmechanismisfactoryinstalled.

appendix a.SoftwareLicenseAgreement/Compliance/Emissionsstatements

appendix B. ATMInstallationforAccessibilityguidelines.

poWer and CoMMuniCation. Showscableaccessarea,powerrequirements,andpowering-uptheunit.

introduCtion

TheTritonRL1600isalobbyterminaldesignedforindooruseonly.Thefollowingsectionsprovidethe

requirementsforinstallingtheRL1600foryourparticularsitelocation.Toassistyouinpreparingyour

site,achecklistisprovidedofvariousstepsthatshouldbecarriedout prior tothearrivaloftheATM.

rl1600 installation Manual

Contents

site CoMplianCe .........................................................................................................4

environMental preCautions .....................................................................................5

teMPerature / Power / rF InterFerence requIreMentS .........................................................................6

diMensions ...................................................................................................................7

Front VIew / cuStoMer acceSS DIMenSIonS ...........................................................................................8

SerVIce area DIMenSIonS .......................................................................................................................9

sHalloW CaBinet (Business Hours)

SIDe VIewS ..............................................................................................................................................10

MID toPPerS ..........................................................................................................................................12

CaBinet anCHor “Footprint” ............................................................................................................ 12

CaBinet installation ................................................................................................13

tooLS requIreD .....................................................................................................................................14

unPackIng the unIt ...............................................................................................................................14

Mark / DrILL MountIng hoLeS ..............................................................................................................16

InStaLLIng StanDarD anchorS / BoLt atM ...........................................................................................17

InStaLL cheMIcaL anchorS / BoLt atM ...............................................................................................18

route poWer / CoMMuniCation CaBles ...................................................................21

route / connect caBLeS .......................................................................................................................22

appendix a - soFtWare liCense aGreeMent / CoMplianCe/eMissions stateMents

appendix B - atM installation For aCCessiBility

rl1600 installation Manual

ThisdocumentcontainstheinformationnecessaryforthepreparationandinstallationofanRL1600Triton

ATM.It’simportantthatthesitecomplieswiththerequirementsspeciedinthisdocument.Inaddition,

electricalwiringandmechanicalsystemsmustalsocomplywithallrelevantlawsandregulations.

Thesitemustbepreparedbythecustomerorhisagentwhoisfullyconversantwiththerequirementsof

installingATMequipment.Theresponsibilityforensuringthatthesiteispreparedincompliancewiththis

documentremainswiththecustomer.

Forinformationandguidanceonly,alistisprovidedingeneraltermsofthosemattersforwhichthecus-

tomerisresponsible.Thelistisnotintendedtobecomprehensiveandinnowaymodies,alters,orlimits

theresponsibilityofthecustomerforallaspectsofadequatesitepreparation.

1. Locationoftheequipmentandsitepreparation.

2. Sitewiring(power,communication).Ensureaccesswillnotbehinderedbycabinetplacement.

3. Locationofotherequipmentthatmaycauseelectrical,electromagneticorheatinducedinterfer-

 ence.

4. Makebuildingalterationstomeetwiringandothersiterequirements.

5. Installallcommunicationcables,walljacks,andassociatedhardware.

6. Provideandinstallnecessarypowerdistributionboxes,conduits,andgrounds.

7. Ensureallapplicablecodes,regulations,andlaws(electrical,building,safety)areadheredto.

8. Ensuretheenvironmentalrequirementsofthisunitaremet.

9. InstalltheunitataheightwhichmeetstheADA/DDA/CSAaccessibilityregulationsforthestate/

 countryinstalled.RefertoAppendixB.

site CoMplianCe

SITE PREPARATION CHECKLIST

Select site and design a floor plan

Ensure environmental conditions met

Establish contractor and vendor schedules

Check communication line requirements

Plan installation accessory needs

Check floor plan and make necessary

alterations

Install electrical requirements

Prepare site for communication needs

Plan operator training (optional)

Install communication lines and test

Ensure installation accessories are available

rl1600 installation Manual

tHis paGe intentionally leFt Blank

rl1600 installation Manual

environMental preCaution CHeCklist

rl1600 installation Manual

When installing an ATM, some general environmental and power pre-

cautions need to be considered. Evaluate the location where the ATM

will be installed. To help ensure proper operation of the ATM, ensure the

environmental criteria listed in this checklist are met.

teMperature / HuMidity

1. The ATM will operate over a range of tem-

peratures and humidity. Generally, these

parameters must fall within the following

ranges:

  Temperature

 • 10°Cto40°C

 • 50°Fto104°F

  Relative Humidity

 • 20%to80%

 • (Non-Condensing)

aC poWer requireMents

2. Ensure the following AC power requirements

are met:

 Current (Max)

 • 2.2A@115VRMSat60Hz

 • 1.1A@230VRMSat50Hz

 Voltage

• 90-136VRMS@50/60Hz

 • 198-257VRMS@50/60Hz

Power Consumption (Idle)

 • 0.6A@115VACat60Hz

 • 0.3A@230VACat50Hz

Power Consumption (Max Load)

 • 250Watts@120VAC

 • 250Watts@240VAC

dediCated telepHone

3. Ensure the following telephone-line require-

ments are met:

Dedicated line.The telephone line servicing the

ATMwillnotbea“party”lineoranyothershared

typeconnection.

Proximity to Interference Sources.The t e l e -

phonelinemustnotbeincloseproximityto“noisy”

devicesthatcouldinduceinterferenceintotheATM

communicationschannel. See the next section for

additionalinformationon“interferencesources.”

rF interFerenCe

4. Ensure there are no devices near the termi-

nal that may cause RF interference, such as:

 TVs

 Coolers

 Securitydevices

 Neonsigns

 Deviceswithcompressorsormotors.

* IMPORTANT *

ACpowerfortheterminalshouldcomefrom

adedicatedsourcewithanisolatedground.

Dedicated source.TheATMACpowerfeedwillbe

adedicatedline,towhichnootherelectricaldevices

areconnected.TheATMpowerlinewillbewiredfor

asingle“duplex”-styleoutletandconnecteddirectly

totheACservicepanel.(Noextensioncords)

Isolated Ground.Anequipmentgroundingconduc-

torthatisinsulatedfromtheconduitorracewayand

allothergroundingpointsthroughoutitsentirelength.

Theonlypointsof electrical connection will be at

theduplexoutletandservicepanelendsoftheline.

Surge~50A@230V

rl1600 installation Manual

diMensions

rl1600 installation Manual

pHysiCal diMensions

Front View

Dimensions listed comply with US Federal ADA

Guidelines. For USA installations, check for

additional guidance. For non-USA installa-

tions, check regulations relating to the country

of install.

Note:

Dimensions shown in inches and [millimeters]

Customer Access Dimensions

Feature Height

1 Top Function Key

45"

[1144 mm]

#5 Key

(Main Keypad)

36"

[914 mm]

3 Card Reader

38 - 15/16"

[988 mm]

4 Receipt Printer

38 - 5/8"

[982 mm)

5 Bill Tray

25 - 3/16"

[640 mm]

rl1600 installation Manual

serviCe area diMensions

2” [51] clearance around

cabinet sides and rear

rl1600 installation Manual

Side Views

pHysiCal diMensions

(sHalloW CaBinet - Business Hours)

rl1600 installation Manual

Mid Topper

pHysiCal diMensions

(sHalloW CaBinet - Business Hours)

Refer to the Triton web site to obtain 07102-00043 topper

installation instructions.

rl1600 installation Manual

CaBinet “Footprint”

Anchor “footprint” - Shallow cabinet (Business)

deCal area

rl1600 installation Manual

CaBinet installation

rl1600 installation Manual

CaBinet installation

Thefollowingprocedureappliestoinstallingthecabinetassemblyusingeitherstandard(P/N06200-00066)

orchemical(06200-00060)anchorkits.Theanchorkitsare notsuppliedwiththeunit,butareavailable

fromTriton.Ashimkit(P/N02322-00038)forlevelingtheunitisavailablefromTriton,andis highly

recommended.Anunlevelcabinetmaycausethedoortonotcloseproperly.

1. Carefullyinspecttheshippingcontainerforanydamageandreportanydamageimmediatelytothe

shippingcompany.RefertothewarrantyinformationintheUserorServicemanual(asapplicable)for

informationaboutreportingshippingdamage.

2. RemovetheATMcabinetfromthecartonbycuttingthestrapsandremovingthetopofthebox.

3. Removethepackingmaterialfrominsideofthebox.

4. RemovethesilverkeyfromthewhiteplasticbagattachedtotheATMwrapping.

* iMportant *

Model RL1600TM is designed for INDOOR use only!

unpaCk atM

Tools Required

Torque wrench, adjustable to at least 60 foot pounds,

adjustable crescent wrench, or ratchet wrench

Center punch (or equivalent) for marking drill points

Hammer 3/4" (19 mm) socket Large flat screwdriver

Bubble level 7/16" socket / box wrench Safety goggles

Hearing protection

1/4" (6 mm) , 1/2" (12 mm),

and 9/16" (15 mm) carbide-

tipped masonry drill bits - at

least 6" long

3/4" heavy -duty electric

drill (rotary/hammer)

Back support belt Portable vacuum cleaner Wire brush

Standard Anchor Kit

1/2" flat washers

1/2" x 4-1/4" sleeve-type

anchor bolts

1/2" nuts

Chemical Anchor Kit

Hex nuts and

washers

Chemical anchor capsules

Threaded chisel-point

rods

rl1600 installation Manual

5. RemovetheremainderoftheboxfromtheATMifnecessary.

6. RemovethewrappingfromtheATM.

7. Usethesilverkeytounlockboththecontrolpanelandthefascia

door(whichconcealsthelockingmechanism)onthefrontof

thecabinet.Openthefasciadoor.

8. Liftthehandleunderthebillchutetoopenthefrontenclosure

door.Ifthedoorislocked,seethesidebaronthispageforhelp

inunlockingtheelectronicormechanicallock,ifapplicable..

9. Removethepackingmaterialfrominsidethevaultenclosure.

Next, carefully remove the dispensing mechanism shipping

containerfortheMiniMechifrequired.Inspectthecontainer

and dispenser and report any damage to Triton. Set the

mechanismaside.Thismaybeinstalledinlatersteps.

10. The accessory box is shipped inside the cabinet enclosure.

Openandinspectthecontents.Checkthecontentsagainstthe

enclosedpackinglistandreportanymissingpartstoTriton.

UNLOCKING

COMBINATION LOCKS

Mechanical Lock. Therearetwo

marksonthedialring.Theindex

markatthetopofthedialisused

foropeningthelock.Arevolution

iscountedeachtimetheselected

numberisalignedwiththeopen-

ingindex.

Locks are shipped on a factory

setting of ‘50’.  To unlock, turn

thedialtotheleft(counterclock-

wise) FOUR (4) turns, stopping

on‘50’.Thenturnthedialtothe

right(clockwise)untiltheboltis

retracted.

Electronic Lock.Thecombina-

tionofthelockispresetto1-2-3-

4-5-6.Tounlock,enterthepreset

combinationandcheckforproper

operation. After each keypress,

thelockwill‘beep’.Afterthenal

digithasbeenentered,thelockwill

beep twice, and the open period

begins.Whenavalidcombination

hasbeenentered,theoperatorwill

haveapproximately 3 secondsto

openthelock.Toopenthelock,

turntheouterringofthedialclock-

wise.Afterthelockisopened,the

vaultdoormaybeopened.

**WARNING**

DO NOT APPLY POWER TO THIS

TERMINAL UNTIL THE INSTALLA-

TION IS COMPLETE!!

rl1600 installation Manual

CONCRETE STRENGTH

Theoorattheinstallationloca-

tion should consist of commer-

cial-grade concrete measuring

atleast2000 psiincompression

strength.The full effectiveness of

the mounting anchors depends

upon meeting this specication!

Checkwiththecontractor/builder

or owner of the installation to

verify that this requirement can

besatised.

SELECTING THE

INSTALLATION LOCATION

Choosingtherightlocationforyour

ATM is very important. Security

concerns suggest a location that

isawayfromanydoororexternal

access point. Ideally, the terminal

should be mounted as close to a

backwallaspossible.Formarketing

reasons,however,itmaybedesir-

abletolocatetheterminalnearthe

frontwhereyourcustomerscaneas-

ilylocateit.Whereveryoudecideto

locatetheterminal,besuretofollow

the recommended procedures for

bothmountingtheterminalandfor

removingcashwhentheunitwill

beunattended.

Markthelocationofthecabinetmountingholesontheconcrete

oor.Thisisaccomplishedasdescribedbelow:

1. MovetheATMtothelocationwhereitwillbeinstalled.

 Openthecabinetvaultdooratleast90°toimproveaccess.

Locate the ve (5) anchor-bolt holes in thebottom of the

cabinet(eachcornerandcenter).Useafelt-tippenorother

markertocarefullymarkthecenterofeachofthefourcorner

holeson theoor;thesemarks willserveasguides forthe

anchorboltholesthatwillbedrilledinthenextstep.Move

theATMasidetoprovideclearaccesstothemountinghole

marks.Centerpuncheachmarktohelpalignthedrillbit.

2. Usea1/4”[6mm]diametercarbide-tippedmasonrybittodrill

fourpilotholesatthedrillingpointsmarkedintheprevious

step.Drillthepilotholesapproximately1/2”[12mm]deep

intotheoor.Theseholeswillhelpguidethemasonrybitthat

willbeusedtodrilltheanchor-boltholesinthenextstep.

3. Standard anchors:Usea1/2” [13mm]diametercarbide-

tippedmasonrybittodrillfourholesatleast2-3/4” [70mm]

deepintotheoor.Besuretotakeintoaccountthedepthof

anyoorcovering,suchastileorvinylwhengaugingthedepth

oftheanchorholes.Make sure the holes are drilled at least

2- 3/4” [70mm] into the concrete oor.

3a. Chemical anchors:Usea9/16” [15mm]diametercarbide-

tippedmasonrybittodrillfourholesatleast4-1/2” [115mm] 

deepintotheoor.Besuretotakeintoaccountthedepthof

anyoorcovering,suchastileorvinylwhengaugingthedepth

oftheanchorholes.Make sure the holes are drilled at least

4- 1/2-inches [115mm] into the concrete oor.

TOOL USE/SAFETY

ObserveALLsafetyprecautionsfor

operating hand and power tools!

Weareyeandearprotectionwhile

operatingtheelectricdrill!

Mark/Drill Mounting Holes

4. Hole Diameter: Ensuretheholesdrilledarenottoolarge

indiameter.Testttheanchorboltsbyhand.Theyshould

requirehammering,NOT NOW,andnotfallintothehole.

Itseasiertodrilltheholeslargernowifnecessary,thanhave

tomovethecabinetandredrilllaterbecausetheyaretoobig.

DO NOTbetemptedtoinstalltheanchorsnow.ItisVERY

difculttopositiontheterminalontotheanchorsbecauseof

theweight.

rl1600 installation Manual

5. Useaportablevacuumcleanertoremoveanydustordebristhatmayhavefallenintotheholesduring

thedrillingprocess.

Drill anchor holes Blow or vacuum out dust/debris.

Install Standard Anchors

Bolt ATM to Floor

1. Ensurethemountinglocationisfreeofalldebristhatmightcausethecabinettonotbelevel.

2 MovetheATMintopositionformountingbyaligningthebaseoverthefourholesdrilledintheprevious

procedure.



3 Placeananchorboltthroughthecabinetbaseandintooneofthemountingholes.Useaballpeen

hammertotaptheboltcompletelyintothehole.

 IMPORTANT: If the anchor bolt “falls” into the hole without needing to be tapped in, the hole is

too large! The mounting-hole pattern will have to be moved and redrilled using smaller holes as

necessary to achieve a snug t.

Place anchor bolts in mounting holes. Tap anchor bolts into mounting holes.

rl1600 installation Manual

4. Placeaatwasherontheanchorboltfollowedbya1/2”(13mm)nut.Donottightenfully,allowfor

leveling.

5. RepeatSteps2and3fortheremaininganchorbolts.

6. Ensurethecabinetisaslevelaspossiblegiventheoorconditions.Useabubbleleveltoverifythis.If

abubble-levelisnotavailable,thecabinetcanbe“rocked”gentlyfromfront-to-backandside-to-side

tochecktheneedforleveling.Addshimsunderthecabinetaroundthemountingboltstolevel.

7. Useatorquewrenchand3/4”[19mm]sockettotighteneachnuttoatorquesettingof60 foot-pounds

(required to establish the maximum pull-out strength of the anchors). Ifa torquewrench isnot

available,usearatchetwrenchand3/4”[19mm]sockettotightenthenutsthree full turns beyond

hand tight.DoNotovertighten.

8. OncethenutsaretightenedasspeciedinStep7,install a second nut on each bolt, to act as a jam

nut, and tighten down rmly.

Install Chemical Anchors

Bolt ATM to Floor

1. MovetheATMintopositionformountingbyaligningthebaseoverthefourholesdrilledintheprevious

procedure.Ensuretheareaisfreeofalldebriswhichmightcausethecabinetnottobelevel.

2. BeginbyinsertingaChemStudcapsuleintooneofthemountingholes.Eitherendofthecapsulemay

beinsertedrst.

3. Placeawasherandanut(inthatorder)ontoachiselpointrod.Threadthenutontotherod,leaving3

to4threadsexposed.

4. Threadtherodcouplerontothethreadedroduntilitistightagainstthenut.Thethreadedrodused

shouldbefreeofdirt,grease,oilorotherforeignmaterial.

5. Selectthedriveunit,insertitintoarotaryhammerdrillandengagethecouplingtobeused.

Insert Chem Stud capsule in mounting hole.

Prepare chisel point anchor rod.

Add washer and nut.

Triton Systems RL1600 Series Installation guide

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