iBELL AG10-70 User manual

ANGLE GRINDER

AG10-70|72|92

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2

1. GENERAL POWER TOOL SAFETY WARNINGS __________

2. MARBLE CUTTER SAFETY WARNINGS_________________

3. PRODUCT OVERVIEW _________________________________

4. PRODUCT SPECIFICATIONS ___________________________

5. SETUP _________________________________________________

6. PRODUCT FUNCTIONS AND ASSEMBLY________________

7. GENERAL OPERATION ________________________________

8. TROUBLESHOOTING __________________________________

TABLE OF CONTENTS

IBL AG10-70|72|92

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6

8

10

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15

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 Keep work area clean and well lit. Cluttered or dark areas invite

accidents.

 Do not operate power tools in explosive atmospheres, such as

in the presence of flammable liquids, gases or dust. Power

tools create sparks which may ignite the dust or fumes.

 Keep children and bystanders away while operating a power

tool. Distractions can cause you to lose control.

 Power tool plugs must match the outlet. Never modify the plug

in any way. Do not use any adapted plugs with earthed(grounded)

power tools. Modified plugs and un-matching outlets will increase

the risk of electric shock.

 Avoid body contact with earthed or grounded surfaces, such as

pipes, radiators, ranges and refrigerators. There is an increased

risk of electric shock if your body is earthed or grounded.

 Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

 Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep it away from heat, oil, sharp edges

or moving parts.

 When operating a power tool outdoors, use an extension cord

suitable for outdoor use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings, instructions,

illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in

electric shock, fire and/or serious injury. Save all warnings and

instructions for future reference. The term “power tool” in the

warnings refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool

WORK AREA SAFETY

ELECTRICAL SAFETY

IBL AG10-70|72|92

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 Stay alert, watch what you are doing and use common sense

when operating a power tool. Do not use a power tool while you

are tired or under the influence of drugs or alcohol. A moment of

inattention while operating power tools may result in serious

personal injury.

 Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, non-skid safety shoes,

hard hat, or hearing protection used for appropriate conditions will

reduce personal injuries.

 Prevent unintentional starting. Ensure the switch is in the off-

position before connecting to power source and/or battery pack,

picking up or carrying the tool.

 Remove any adjusting key or wrench before turning the power

tool on. A wrench or a key left attached to a rotating part of the

power tool may result in personal injury.

 Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected

situations.

 Dress properly, say no to loose clothing or jewellery. Keep your

hair, clothing away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

 If devices are provided for the connection of dust extraction

and collection facilities, ensure these are connected and

properly used. Use of dust collection can reduce dust-related

hazards.

 Have your power tool serviced by a qualified repair-person

using only identical replacement parts. This will ensure that the

safety of the power tool is maintained.

 When servicing a power tool, use only identical replacement

parts. Follow instructions in the maintenance section of this

manual. Use of unauthorized parts or failure to follow maintenance

instructions may create a risk of shock or injury.

PERSONAL SAFETY

IBL AG10-70|72|92

SERVICE

5

 Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer

at the rate for which it was designed.

 Do not use the power tool if the switch does not turn it on and

off. Any power tool that cannot be controlled with the switch is

dangerous and must be repaired.

 Disconnect the plug from the power source and/or the battery

pack from the power tool before making any adjustments,

changing accessories, or storing power tools. Such preventive

safety measures reduce the risk of starting the power tool

accidentally.

 Store idle power tools out of the reach of children and do not

allow persons unfamiliar with the power tool or these

instructions to operate the power tool. Power tools are dangerous

in the hands of untrained users.

 Keep cutting tools sharp and clean. Properly maintained cutting

tools with sharp cutting edges are less likely to bind and are easier

to control.

 Keep handles and grasping surfaces dry, clean and free from oil

and grease. Slippery handles and grasping surfaces do not allow

for safe handling and control of the tool in unexpected situations.

Even if you are operating this product in accordance with all the

safety requirements, potential risks of injury and damage remain.

The following dangers can arise:

 Health defects resulting from vibration emission if the product is

being used over long periods of time or not adequately managed

and properly maintained.

 Injuries and damage to property due to broken cutting attachments

or the sudden impact of hidden objects during use.

 Danger of injury and property damage caused by other objects or

due to natural reactions or calamities.

POWER TOOL USE AND CARE

IBL AG10-70|72|92

RESIDUAL RISKS

6

 Wear personal protective equipment. Depending on application,

use face shield, safety goggles or glasses. As appropriate, wear

dust mask, ear protectors, gloves and workshop apron capable

of stopping small abrasive or work piece fragments. The eye

protection must be capable of stopping flying debris generated by

various operations. The dust mask or respirator must be capable

of filtrating particles generated by your operation. Prolonged

exposure to high intensity noise may cause hearing loss.

 Hold the power tool by insulated gripping surfaces only when

performing an operation, where the rotating accessory may contact

hidden wiring or its own cord. Use the auxiliary handle provided.

 Keep children and other bystanders a safe distance away from

work area. Anyone entering the work area must wear personal

protective equipment. Fragments of work piece or of a broken

accessory may fly away and cause injury beyond immediate area

of operation.

 Do not run the tool while carrying it at your side. Accidental

contact with the rotating or spinning cutting or grinding accessory

could snag your clothing, pulling the accessory into your body.

Never place your hand near the rotating accessory.

 Do not operate the power tool near flammable materials. Sparks

could ignite these materials.

 Use only wheel or disc (rotating accessory) types that are

recommended for your tool and the specific guard designed for

the selected wheel. Wheels for which the tool was not designed

cannot be adequately guarded and are unsafe.

 The rated speed of the accessory must be at least equal to the

maximum speed marked on the power tool. Accessories running

faster than their rated speed can break and fly apart.

ANGLE GRINDER SAFETY WARNINGS

IBL AG10-70|72|92

WARNING! Misuse or failure to follow the safety rules stated in

this instruction manual may cause serious personal injury.

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 Do not use the angle grinder as a fixed tool. Do not use cutting

wheels for grinding or grinding wheels for cutting.

 The work piece should be properly supported. Support panels or

any oversized work to minimize the risk of wheel compressing and

kickback. Do not hold unsecured work in your hand.

 Before using the tool on an actual work piece, let it run for a

while. Watch for any vibration that could indicate poor installation

or a poorly balanced wheel. Make sure the wheel is not contacting

the work piece before the switch is turned on. Use the specified

surface of the wheel to perform the grinding.

 Do not apply excessive pressure to the wheel. Do not attempt

to make an excessive depth of cut. Overstressing the wheel

increases the possibility of kickback or wheel breakage.

 Always use the dust guard provided with the tool. Never use

the tool without the safety guard installed. The guard helps to

protect the operator from broken wheel fragments, accidental

contact with wheel and sparks that could ignite clothing.

 Positioning the cord should be clear off the wheel. If you lose

control, the cord may be cut or snagged and your hand or arm may

be pulled into the rotating accessory.

 Never lay the power tool down until the accessory has come to

a complete stop. The wheel may grab the surface and pull the

power tool out of your control.

 Do not touch the work piece immediately after operation; it may

be extremely hot and could burn your skin. So, using gloves is

recommended while operating and handling.

 When an extension cord is required you must ensure it has the

correct ampere rating for your power tool and that it is in a safe

electrical condition. Fully unwind the extension cords inorder to

avoid potential overheating and other hazards.

 Do not use the tool if it has been damaged, left outdoors in the

rain, wet or damp environments, or immersed in liquid.

 Your tool should only be repaired by a qualified technician. This

tool is in accordance with the relevant safety requirements. Repairs

should only be carried out by qualified persons using original

spare parts, otherwise this may result in considerable danger to

the user.

IBL AG10-70|72|92

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PRODUCT OVERVIEW

1. ON/OFF switch

2. Wheel guard

3. Auxiliary handle

3

1

4

2

6

5

4. Grinding/Cutting wheel

5. Spindle lock button

6. Motor housing

IBL AG10-70

ACCESSORIES

 Auxiliary handle

 Wheel guard

 Spanner wrench

COMPONENT LIST

IBL AG10-70|72|92

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IBL AG10-72

IBL AG10-92

1

4

IBL AG10-70|72|92

5

3

2

6

3

1

4

2

6

5

10

Rated voltage

Rated Input Power

Rated no load speed

Weight

Wheel/Disc diameter (max)

Protection class

Rated voltage

Rated Input Power

Rated no load speed

Weight

Wheel/Disc diameter (max)

Protection class

Rated voltage

Rated Input Power

Rated no load speed

Weight

Wheel/Disc diameter (max)

Protection class

: 230V~50Hz

: 850W

: 11000 rpm

: 1.65 Kg

: 100 mm

: Class II

PRODUCT SPECIFICATIONS

IBL AG10-70|72|92

IBL AG10-70

: 230V~50Hz

: 1050W

: 10500 rpm

: 1.92 Kg

: 100 mm

: Class II

IBL AG10-72

: 230V~50Hz

: 850W

: 11000 rpm

: 1.75 Kg

: 100 mm

: Class II

IBL AG10-92

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 Unpack all parts and lay them on flat, stable surface. Remove all

packing materials. Make sure the delivery contents are complete

and free of any damage. If you find that parts are missing or

show damage, do not use the product but contact your dealer.

 Check if the tool is in good conditions by performing a quick

visual inspection. Ensure that you have all the accessories and

tools needed for assembly and operation.

This also includes suitable personal protective equipment.

An angle grinder is a handheld power tool used for grinding,

cutting and polishing. There are different kinds of discs that are

used for various materials and tasks, such as cut-off discs

(diamond blade), abrasive grinding discs, sanding discs, wire

brush wheels and polishing pads.

 The ability to handle different wheels and accessories is what

makes angle grinders so versatile. It includes a spindle washer

(flange) and spindle nut that can install in different

configurations to accommodate thicker or thinner wheels (max

diameter of 100 mm) or remove altogether.

 For metal cutting or grinding, the discs are usually made from a

reinforced abrasive material. For stone and masonry cutting, the

discs may be either abrasive cutting discs, or a diamond cutting

disc.

SETUP

UNPACKING AND ENSURING

WARNING! The product must be fully assembled before

operation! Do not use a product that is only partly assembled or

assembled with damaged parts! Follow the assembly instructions

step-by-step and use the pictures provided as a visual guide to

easily assemble the product!

INTENDED USE

IBL AG10-70|72|92

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An auxiliary handle (3) is supplied with the product and can be

fixed to the left or right hand side of the gearcase. This handle

should be used all the time to maintain complete control of the tool.

PRODUCT FUNCTIONS AND ASSEMBLY

For AG10-70 and AG10-72, to start the tool, simply slide the

switch (2) to ON position provided on the backside of the tool.

For AG10-92, to start the tool, simply slide the switch (2) to ON

position provided on the side of the tool.

ON/OFF SWITCH

AUXILIARY HANDLE

I II

3

IBL AG10-70|72|92

AG10-70 | AG10-72 AG10-92

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Wheels or discs like cut-off discs, abrasive grinding discs etc., of

maximum 100 mm diameter is used. Only use sharp and

undamaged wheels. Cracked or distorted wheels must be replaced

immediately.

CENTER WHEEL/ DISC

IBL AG10-70|72|92

WHEEL GUARD

NOTE: The direction in which the cutting wheel rotates has to be the

same as the direction of the arrow marked on the gear cover.

2

Wheel guard (2) provided with this

product is a locking screw type.

Mount the wheel guard with the

projection on the wheel guard band

aligned with the notch on the bearing box.

Then rotate the wheel guard around 180º

counter clockwise. Be sure to tighten the

screw securely. The guard can be rotated

to such any angle that can protect the

operator according to the work.

To remove wheel guard, follow the

installation procedure in reverse.

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IBL AG10-70|72|92

I

II

III

IV

For mounting the wheel:

 Press and hold the spindle lock

button (5).

 Loosen the locking flange or

outer flange (II) using the

spanner wrench (I) supplied.

The spindle may rotate slightly

before the spindle lock fully

engages. Remove the locking

flange only.

 Clean the flanges and spindle

prior to fitting any accessory. If

the rear flange or inner flange

(IV) is removed for cleaning,

ensure it locates correctly on

the spindle flats when refitting

and does not spin freely.

 The appropriate wheel or disc

(III) is placed. Securely tighten

the locking flange spanner

while holding down the spindle

lock and check for any

distortion whatsoever.

 Never press the spindle lock

button while the spindle is in

motion.

NOTE:

 Each time after mounting, the wheel shall be test run for a

reasonable time.

 Selection of the correct rotating accessory (wheel/disc) suitable

for the intended application is vital.

 The rated (no load) revolutions per minute of the tool must not

exceed the speed capacity of the accessory.

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 Hold the angle grinder with one hand on the main handle

(housing) and the other hand firmly gripping the auxiliary handle.

 Only use abrasives specifically designed for this task.

 Always position the guard so that as much of the exposed disc as

possible is pointing away from you. Be prepared for a stream of

sparks when the disc touches the metal.

 For best tool control, material removal and minimum overloading,

maintain an angle between the disc and work surface of

approximately 15-30º.

 Exert light pressure on abrasive discs for efficient operation.

Pushing too hard will cause a drop in speed and may result in

motor overload and damage.

 During the break-in period with a new wheel, do not work the

grinder in forward direction or it may cut into the work piece.

GENERAL OPERATION

IBL AG10-70|72|92

 WARNING! Never twist or force the tool. Forcing and excessive

pressure could cause dangerous wheel breakage.

 Never bang or hit the disc or wheel onto the work.

 Do not use a deformed or cracked disc. Replace it with a new one.

 Never switch on the tool when it is in contact with the work piece,

it may cause an injury to the operator.

Refer page no. 6 and 7 for the specific instructions before

operating the tool.

GRINDING

15-30º

 Be cautious when working into

corners as contact with the

intersecting surface may cause

the grinder to jump or twist.

 When grinding is complete

allow the work piece to cool.

Do not touch the hot surface

with bare hands.

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Cutting operations should only be attempted with the provided

guard fitted to this grinder. Only use abrasives specifically designed

for this task.

 Hold the angle grinder with one hand on the main handle

(housing or body) and the other hand firmly gripping the

auxiliary handle.

 Let the wheel reach full speed and carefully enter into the cut

moving the tool forward over the work piece surface.

 Always position the guard so that as much of the exposed disc as

possible is pointing away from you.

 For best tool control, material removal and minimum overloading,

please keep the disc vertical to the work piece

 Never change the cutting angle, this will stall the unit and damage

the cutting disc.

 Exert light pressure on abrasive disc for efficient operation.

Pushing too hard will cause a drop in speed and may result in

motor overload and damage.

 When cutting is complete, do not touch the hot cutting surface

before the work piece cools down.

*Operations like cleaning, deburring, edge blending, polishing, and

surface finishing can be done by using optional accessories like

Wire cup brush and Wire wheel brush with this product.

These accessories can be screwed directly onto the spindle as

flanges are not necessary.

CUTTING

OPERATIONS USING WIRE CUP/WHEEL BRUSH

NOTE: Always switch the product off, disconnect the product from the

power supply and let the product cool down before performing

inspection, maintenance and cleaning work! Only perform repairs and

maintenance work according to these instructions! All further works

must be performed by a qualified specialist!

IBL AG10-70|72|92

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 Tool should be kept clean, especially its air vents. Keep the

tool and ventilation slots (air vents) clean and free from

obstructions. If available, blow compressed air into the vents to

clear any internal dust (safety goggles must be worn when

undertaking this process). Accumulation of dust in the motor or

on the base may cause a malfunction of the tool.

 Do not use water or chemical cleaners to clean your tool.

Wipe it clean with a dry cloth.

 Cleaning the guard; When accumulation of dust or chips on the

guard looks excessive, loosen the screw and remove the cover.

Wash off accumulation of dust inside and reinstall it.

 For storage, we recommend using the original package for

covering the product or a suitable means to protect it against

dust.

This product does not contain any parts that can be repaired by

the consumer. Contact an authorised service centre or a similarly

qualified person to have it checked and repaired.

The angle grinder requires no additional lubrication. Before and

after each use, check the product and accessories (or attachments)

for wear and damage.

 Inspecting the rotating accessory; Check the wheel or disc

carefully for cracks or damage before and after each use.

Continuing to use a dull disc may cause a dangerous kickback

and/or motor overload. Dressing could be suitable or replace with

a new disc as soon as it no longer works effectively.

 Inspecting the supply cord; Do not pull or carry the tool by the

electric cord or allow its contact with edges, sharp elements,

rough surfaces, oil or chemicals that may damage its flexible and

insulating properties. If the supply cord is damaged, it must be

replaced by the manufacturer, its service agent or similarly

qualified persons in order to avoid a hazard

CLEANING AND STORAGE

MAINTENANCE AND REPAIR

IBL AG10-70|72|92

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 Inspecting carbon brushes; Keep the brushes clean so that they

move freely on the support. Remove and check the carbon

brushes quite often. To inspect or replace the carbon brushes, use

a screwdriver to remove the housing cover on the backside.

Replace when they wear down to an extended limit since an

excessively worn carbon brush results in motor trouble.

Both carbon brushes should be replaced at the same time.

Problem

Possible Cause

Solution

1. Product

does not start

1.1 Product damaged

1.2 Short circuit in

motor winding.

1.3 Wear out of carbon

brush.

1.1 Check it by a

technician

1.2 Replace stator or

rotor by technician.

1.3 Replace carbon

brush by technician.

2. Excessive

sparkling

during

running

2.1 Ring fire caused

by short circuit in

rotor or stator

winding.

2.2 Under pressure in

carbon brush

spring.

2.1 Check or replace

rotor/stator by

technician.

2.2 Replace carbon

brush by technician.

3.Unsatisfactory

result

3.1 Improper

installation of

the wheel.

3.2 Damaged/Worn

out wheel.

3.1 Reinstall the wheel.

3.2 Replace the wheel.

4. Machine

overheating

4.1 Overload running.

4.2 Motor bearing

damage.

4.1 Conduct the

operation correctly.

4.2 Check or replace it

by technician.

TROUBLESHOOTING

WARNING! All further inspection and repair work must be

performed by an authorised service centre or a qualified technician!

IBL AG10-70|72|92

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Do not dispose this product by normal household waste, but take it to a collection

point and recycling of electrical and electronic equipment. This is indicated by the

symbol on the product, user manual or packaging. Re-use, material utilization or

other forms of old appliances, you make an important contribution in protecting our

environment.

Waste electrical products should not be disposed of with

household waste. Please recycle where facilities exist. Check

with your Local Authority or local store for recycling advice.

CONTACT US

HiTech Machineries & Equipments

IV/540E, Thottumugham, P.O, Aluva

Ernakulam(Dist), Kerala, India- 683105

Toll Free : 1800 103 4090

Whatsapp : +91 8943 651651

Website : www.ibelltools.com

Email : [email protected]

iBELL AG10-70 User manual

iBELL AG10-70 User manual

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