Thermo Fisher Scientific SV100A/SV10AC User guide

Part of Thermo Fisher Scientific

SV100A/SV10AC SmartView

100mm Paperless Data Acquisition System

User Guide

P/N MO100221-01

Revision D

SV100A/SV10AC SmartView

100mm Paperless Data Acquisition System

User Guide

P/N MO100221-01

Revision D

“Microsoft,” “Windows,” “Windows 98,” “Windows 2000,” “Windows XP,” and “Windows NT” are either

registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.

Thermo Fisher Scientific (Thermo Scientific) makes every effort to ensure the accuracy and completeness of this

manual. However, we cannot be responsible for errors, omissions, or any loss of data as the result of errors or

omissions. Thermo Scientific reserves the right to make changes to the manual or improvements to the product at

any time without notice.

The material in this manual is proprietary and cannot be reproduced in any form without expressed written

consent from Thermo Scientific.

Revision History

Revision Level Date Comments

A 06-2014 Initial Release per ERO 8435

A1 08-2014 Pg 1-1: Added SV10AC description

Pg 1-3: Modified Internal memory description

Pg 1-4: Modified Media browe desctription

Pg 3-2: Moved Note from USB slot to Media Slot

Pg 4-5: Corrected Signal dynamics bullet point

Pg 4-12: Completed Shutdown button sentence

Pg 9-3: Deleted Note referencing PCMCIA drive

Pg 11-5: Change DETAIL D Resistor text to read: “50/100

OHM CURRENT SHUNT (RZ000501-26 / RZ000502-26)”

Pg 11-7: Delete DETAIL R “DC POWER INPUT”

A2 08-2014

Pg 5-21: Modified Auto Reset Function’s Example for

clarity

A3 08-2014 Pg B-1 & 2: Changed Item 6 – Kit description

-01 To: Kit, SV100A Chassis with 1.0 GB CF Card

-02 To: Kit, SV100A Chassis with 2.0 GB CF Card

Pg B-2: Changed Item 4 – fuse size from 1.25 to 1.6 A

Pg C-18: Added “Period” to the end of the Time Period

cell explanation.

B 09-2014 Add SV10AC and Others, ECO 8522

C 10-2016Re-write Media Hot Swap instructions per ECO 8853

D 10-2016Remove ftp user access per ECO 8881

Thermo Fisher Scientific SV100A/SV10AC User Guide v

Preface

This user guide documents the operation and technical information for

both commercial grade and controlled program recorders.

Commercial Grade Recorders

When referencing parts used on commercial grade recorders, refer to

drawings ZM100141-01 and ZM100142-01 (Chapter 11).

Controlled Program Recorders

When referencing parts used on controlled program recorders, refer to

drawings ZM100141C01 and ZM100142C01 (Chapter 11).

Recommended Spare Parts

Reference Appendix B for both commercial grade and controlled

program recorders.

Thermo Fisher Scientific SV100A/SV10AC User Guide vii

Contents

Safety Considerations ............................................................................. xi

Warnings, Cautions & Notes ................................................................. xi

Product Overview ............................................................................................. 1-1

Introduction ........................................................................................ 1-1

Specifications ...................................................................................... 1-2

Operating ......................................................................................... 1-2

Recording ......................................................................................... 1-2

Display ............................................................................................. 1-4

Features ............................................................................................ 1-4

Alarm Functions .............................................................................. 1-4

Power ............................................................................................... 1-5

Communications ............................................................................. 1-5

Environmental ................................................................................. 1-6

Qualifications ................................................................................... 1-6 

Factory Recommended Compact Flash Cards .................................. 1-6

Installation & Wiring ........................................................................................ 2-1

Equipment Handling ...................................................................... 2-1

Initial Inspection & Unpacking ....................................................... 2-1

Storing the Recorder ........................................................................ 2-1

Installation .......................................................................................... 2-1

Environment .................................................................................... 2-1

Table Top Mounting ....................................................................... 2-1

Panel Mounting ............................................................................... 2-2

Multiple Recorder Panel Mount ....................................................... 2-6

Relay Rack Mounting ...................................................................... 2-6

Wiring Procedures .............................................................................. 2-8

Power Requirements ........................................................................ 2-8

Connecting the Power ...................................................................... 2-8

117 Vac Operating Power Connections ........................................ 2-8

240 Vac Operating Power Connections ........................................ 2-9

Signal Input Wiring .................................................................... 2-10

General Wiring Instructions ..................................................... 2-11

Thermocouple Inputs ............................................................... 2-11

RTD Inputs ............................................................................. 2-12

Linear Voltage Inputs ............................................................... 2-12

Linear Current Inputs .............................................................. 2-13

Chapter 1

Chapter 2

Contents

viii SV100A/SV10AC User Guide Thermo Fisher Scientific

Dry Contact Inputs .................................................................. 2-13

Two-Wire Transmitter Power Supply ...................................... 2-14

Alarm Contact Output Connections ........................................ 2-15

Event Marker Inputs ................................................................ 2-17

System Alarm Contact Connections ......................................... 2-17

Serial Communication Port Connections ................................. 2-18

Operating the Instrument ................................................................................. 3-1

Operator Controls ............................................................................... 3-1

Graphical Interface .............................................................................. 3-2

The Program Menu ............................................................................................ 4-1

General ............................................................................................... 4-1

Display Control .................................................................................. 4-1

Date & Time ...................................................................................... 4-2

Points .................................................................................................. 4-3

Measurement ...................................................................................... 4-3

ADC Mode ...................................................................................... 4-3

ADC Constants ................................................................................ 4-4

Factory ............................................................................................. 4-5

ADC Calibration ............................................................................. 4-5

Ports .................................................................................................... 4-5

Media Control .................................................................................... 4-5

System ................................................................................................. 4-7

Unit ID ............................................................................................ 4-7

Language .......................................................................................... 4-7

Initialize ........................................................................................... 4-8

Upgrade ........................................................................................... 4-8

Passcodes .......................................................................................... 4-8

Diagnostics ...................................................................................... 4-9

Screens/History ................................................................................... 4-9

Digital I/O .......................................................................................... 4-9

File I/O ............................................................................................. 4-12

Shut Down ....................................................................................... 4-12

Point Programming ........................................................................................... 5-1

General ............................................................................................... 5-1

Recorder Functions .......................................................................... 5-1

Programming ...................................................................................... 5-2

Similar Programming Parameters ..................................................... 5-3

Display Scale Screen ...................................................................... 5-3

Alarm Limits Screen ...................................................................... 5-6

Selecting a Point Type ...................................................................... 5-8

None ............................................................................................. 5-8

Linear ............................................................................................ 5-8

Chapter 3

Chapter 4

Chapter 5

Contents

Thermo Fisher Scientific SV100A/SV10AC User Guide ix

Thermocouple ............................................................................. 5-12 

RTD ........................................................................................... 5-14

Log Linear ................................................................................... 5-15

Ind Sqrt ....................................................................................... 5-16

Dry Contact ................................................................................ 5-17

Calculated ................................................................................... 5-19

Moving Average Function: Description .................................... 5-26

Moving Average Function: Application Example ..................... 5-26

Conditional ................................................................................. 5-35

External ....................................................................................... 5-38

Screen Types ..................................................................................................... 6-1

Display Features .................................................................................. 6-1

Setup ................................................................................................... 6-2

None Screen ........................................................................................ 6-2

Horizontal & Vertical Trend Screens .................................................. 6-3

Horizontal & Vertical Bargraph Screens .............................................. 6-8

Digital Screen ...................................................................................... 6-9

Overview Screen ................................................................................ 6-10

Alarms/Events Summary Screen ........................................................ 6-10

Reviewing Recorder Memory ............................................................ 6-12

Setting up Communications ............................................................................ 7-1

Serial Communications ....................................................................... 7-1

RS232 Serial Port ............................................................................. 7-2

RS485 Serial Port ............................................................................. 7-3

Parallel Printer Port ............................................................................. 7-3

Ethernet Port ...................................................................................... 7-3

Modbus RTU & ASCII Functions ...................................................... 7-7

Modbus Floating Point Formats ...................................................... 7-7

Modicon 984 PLC Compatible Format ........................................ 7-8

Daniel’s Extension......................................................................... 7-8

Modbus Registers ............................................................................. 7-8

Calibration .......................................................................................................... 8-1

General ............................................................................................... 8-1

Scale Calibration ................................................................................. 8-1

Overview .......................................................................................... 8-1

Procedure ......................................................................................... 8-2

Current Calibration ............................................................................ 8-3

Restoring Calibration Constant Defaults ............................................. 8-4

The Function Menu ........................................................................................... 9-1

Activate Point...................................................................................... 9-1

Bypass Point ........................................................................................ 9-1

Chapter 6

Chapter 7

Chapter 8

Chapter 9

Contents

x SV100A/SV10AC User Guide Thermo Fisher Scientific

Reset Point .......................................................................................... 9-2

Alarm Check ....................................................................................... 9-2

USB Media ......................................................................................... 9-2

Recording ............................................................................................ 9-4

Chart Speed ........................................................................................ 9-5

Trend Message .................................................................................... 9-5

Display Previous .................................................................................. 9-5

Maintenance & Troubleshooting ................................................................. 10-1

Routine Inspection & Cleaning ........................................................ 10-1

General Troubleshooting .................................................................. 10-2

Diagnostics ....................................................................................... 10-3

Watchdog Test ............................................................................... 10-4

Display Test ................................................................................... 10-4

GPIO Test ..................................................................................... 10-4

Ambient Temps ............................................................................. 10-5

FTP Test ........................................................................................ 10-5

USB Test ....................................................................................... 10-6

Removing the Chassis ....................................................................... 10-7

Replacing Circuit Boards ................................................................... 10-7

Power Supply Assembly ................................................................. 10-7

ADC/GPIO Cards ......................................................................... 10-7

Display/Touchscreen Assembly ...................................................... 10-8

Power Supply Fuse ......................................................................... 10-8

2-Wire Transmitter Power Supply Fuse ......................................... 10-8

CPU DIP Switch Settings ................................................................. 10-9

Service ............................................................................................. 10-10

Warranty ......................................................................................... 10-11

Documentation ................................................................................................. 11-1

Return Authorization ........................................................................................ A-1

Recommended Spare Parts ............................................................................ B-1

Commercial Grade Recorders .............................................................. B-1

Controlled Program Recorders ............................................................ B-2

Point Programming Forms .............................................................................. C-1

Cell Explanations ............................................................................. C-17

Unit Programming Forms ................................................................................ D-1

Chapter 10

Chapter 11

Appendix A

Appendix B

Appendix C

Appendix D

Thermo Fisher Scientific SV100A/SV10AC User Guide xi

Safety Information & Guidelines

All persons installing, using or maintaining this equipment must read and

understand the information contained in this section.

Safety

Considerations

Failure to follow appropriate safety procedures and/or inappropriate use of

the equipment described in this manual can lead to equipment damage or

injury to personnel.

Any person working with or on the equipment described in this manual is

required to evaluate all functions and operations for potential safety

hazards before commencing work. Appropriate precautions must be taken

as necessary to prevent potential damage to equipment or injury to

personnel.

The information in this manual is designed to aid personnel in correctly

and safely installing, operating, and/or maintaining the system described;

however, personnel are still responsible for considering all actions and

procedures for potential hazards or conditions that may not have been

anticipated in the written procedures. If a procedure cannot be

performed safely, it must not be performed until appropriate actions

can be taken to ensure the safety of the equipment and personnel.

The procedures in this manual are not designed to replace or supersede

required or common sense safety practices. All safety warnings listed in

any documentation applicable to equipment and parts used in or with the

system described in this manual must be read and understood prior to

working on or with any part of the system.

Caution If the product is used in a manner not specified by Thermo

Scientific, the protection provided by the product may be imparired. ▲

W

arnings,

Cautions & Notes

The following admonitions are used throughout this manual to alert users

to potential hazards or important information. Failure to heed the

warnings and cautions in this manual can lead to injury or equipment

damage.

General Warning Warnings notify users of procedures, practices,

conditions, etc., which may result in injury or death if not carefully

observed or followed. ▲

Product Overview

Warnings, Cautions & Notes

xii SV100A/SV10AC User Guide Thermo Fisher Scientific

Electrical Safety Warning Warnings notify users of procedures, practices,

conditions, etc., which involve electrical circuitry that may result in injury

or death if not carefully observed or followed. ▲

Caution Cautions notify users of operating procedures, practices,

conditions, etc., which may result in equipment damage if not carefully

observed or followed. ▲

Caution Cautions notify users that some components on the circuit

boards are highly sensitive to electrostatic discharge and may be damaged if

proper grounding procedures are not used. ▲

Note Notes emphasize important or essential information or a statement

of company policy regarding an operating procedure, practice, condition,

etc. ▲

Thermo Fisher Scientific SV100A/SV10AC User Guide 1-1

Chapter 1

Product Overview

The Thermo Scientific SV100A/SV10AC SmartView 100mm paperless

data acquisition system centers on providing engineers, operators, and

technicians with an intuitive, scalable, and easy to maintain data

acquisition platform. The instrument comes standard with both RS232

and RS485 serial interfaces that support the industry-standard Modbus

protocol. The SV100A/SV10AC also supports Ethernet TCP/IP, TCP,

and OPCP Modbus via a CAT5/RJ45, 10/100 Base-T interface. These

communication features make the instrument easy to integrate into existing

plant DCS, SCADA, LAN, and WAN networks. Data can be transferred to

an assigned server via Ethernet with the FTP functionality, and it can also

be viewed in real time from a standard web browser.

The SV100A/SV10AC features a brilliant color, graphical display with

touch screen control that enables you to easily program the instrument and

move from one display format to another. The touch screen also makes it

easy to view real-time and historical data from internal memory or local

storage media simultaneously.

SV10AC – Controlled Program Recorder

The SV10AC or Controlled Program Recorder is a SV100A recorder built

in accordance with the 10 CFR 50 Appendix B program. In terms of

design and function, the controlled and commercial versions of the

recorders are identical.

Introduction

Product Overview

Specifications

1-2 SV100A/SV10AC User Guide Thermo Fisher Scientific

Results may vary under different operating conditions.

Table 1-1.

Operating specifications

Inputs 6, 12, or 18 isolated inputs

Input types DC voltage: Linear, log, and square root programmable to 10 Vdc; full

scale bipolar ranges include 50 mV, 100 mV, 200 mV, 1 V, 5 V, and 10

V

DC current: Linear, log, and square root, 4–20 mA, 10–50 mA, dry

contact

Thermocouple: J, K, T, E, R, S, B, C, Nicrosil Nisil, and Nickel/Nickel

Moly

RTD: 10-ohm Cu, 500-ohm Pt 385, 100-ohm Pt 385, 100-ohm Pt 392,

200-ohm Pt 385, 200-ohm Pt 392, and 120-ohm Ni

External: Recorder data provided by external host computer via serial

and/or Ethernet inputs using Modbus protocol

Accuracy Voltage: ±0.05% of programmed range

Current: ±0.1% using external shunt

Thermocouple: ±1.5°C for J, K, T, E, Nicrosil Nisil, and Nickel/Nickel

Moly; ±3°C for R, S, and C; ±4°C for B

RTD: ±0.5°C

Resolution 15 bits: .012% full scale

14 bits: .024% full scale

Impedance > 10 megohms

Common mode

voltage

300 Vac p–p

Common mode noise

rejection

120 dB at 50/60 Hz

Normal mode noise

rejection

60 dB at 50/60 Hz

Scan rate 15 bits: All points scanned every 250 msec.

14 bits + sign: All points scanned every 125 msec.

Table 1-2.

Recording specifications

Recording rates User programmable, sample rate interval from 1 sec. to 24 hrs.

Format ASCII or Compressed Binary

Specifications

Operating

Recording

Product Overview

Specifications

Thermo Fisher Scientific SV100A/SV10AC User Guide 1-3

Recording specifications

Internal memory 4 KB Battery-Backed Memory for System Parameters

Storage media Secondary Compact Flash Card (1.0 GB or 2.0 GB)

USB 2.0 Flash Device (File transfer only)

Data saving method Data may be saved as instantaneous, average, maximum, or

minimum values

File types Data file (per screen basis), alarm/event file, and configuration file

Product Overview

Specifications

1-4 SV100A/SV10AC User Guide Thermo Fisher Scientific

Table 1-3.

Display specifications

Type 5.5-in. Color active matrix, TFT LCD

Resolution 640 (H) x 480 (V) pixels

Modes Maximum of eight user-defined screens

Colors Maximum of 16

Display Update rate 125 msec.

Data Update rate 15-bit: 250 msec.

14-bit: 125 msec.

Virtual chart speed User programmable in in./hr. or mm/hr.

Virtual chart scales User programmable

Table 1-4.

Features

Math package Algebraic equations (basic math, powers, roots, natural and base 10

logarithms, exponentiation), conditionals (Boolean logic), moving

average, hi/lo peak, rate of change, totalize, timed average,

programmable linearization curve, logarithmic, hi/lo difference, and

gated timer

Buffer browse Enables real-time browsing of historic chart data independent of

recorded data; equivalent browse capability approximately 560 pen

inches (5.5 days for 4 pens at 1 in./hr.)

Media browse Enables browsing of the last 200 historical day folders

Disk full alarm User may set disk full threshold; disk errors and alarms can be routed

to contact closure

Trend direction User may select horizontal or vertical chart trending; scale pen

pointers or scale bargraph indicators for easy trace identification

Table 1-5.

Alarm functions

Number of alarms Maximum of five alarm set points per point

Types High, low, rate, abnormal

Contact output/input Maximum of six isolated Form C contact outputs and six digital

inputs per card; three cards maximum

Contact ratings 1 A at 120 Vac or 2.0 A at 24 Vdc resistive load; 0.5 A at 230 Vac

resistive load; 0.4 A at 250 Vdc resistive load

Display

Features

Alarm Functions

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Thermo Fisher Scientific SV100A/SV10AC User guide

Thermo Fisher Scientific SV100A/SV10AC User guide

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