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Part of Thermo Fisher Scientific
SV100A/SV10AC SmartView
100mm Paperless Data Acquisition System
User Guide
P/N MO100221-01
Revision D
SV100A/SV10AC SmartView
100mm Paperless Data Acquisition System
User Guide
P/N MO100221-01
Revision D
©2016 Thermo Fisher Scientific Inc. All rights reserved.
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registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
Thermo Fisher Scientific (Thermo Scientific) makes every effort to ensure the accuracy and completeness of this
manual. However, we cannot be responsible for errors, omissions, or any loss of data as the result of errors or
omissions. Thermo Scientific reserves the right to make changes to the manual or improvements to the product at
any time without notice.
The material in this manual is proprietary and cannot be reproduced in any form without expressed written
consent from Thermo Scientific.
Revision History
Revision Level Date Comments
A 06-2014 Initial Release per ERO 8435
A1 08-2014 Pg 1-1: Added SV10AC description
Pg 1-3: Modified Internal memory description
Pg 1-4: Modified Media browe desctription
Pg 3-2: Moved Note from USB slot to Media Slot
Pg 4-5: Corrected Signal dynamics bullet point
Pg 4-12: Completed Shutdown button sentence
Pg 9-3: Deleted Note referencing PCMCIA drive
Pg 11-5: Change DETAIL D Resistor text to read: “50/100
OHM CURRENT SHUNT (RZ000501-26 / RZ000502-26)”
Pg 11-7: Delete DETAIL R “DC POWER INPUT”
A2 08-2014
Pg 5-21: Modified Auto Reset Function’s Example for
clarity
A3 08-2014 Pg B-1 & 2: Changed Item 6 – Kit description
-01 To: Kit, SV100A Chassis with 1.0 GB CF Card
-02 To: Kit, SV100A Chassis with 2.0 GB CF Card
Pg B-2: Changed Item 4 – fuse size from 1.25 to 1.6 A
Pg C-18: Added “Period” to the end of the Time Period
cell explanation.
B 09-2014 Add SV10AC and Others, ECO 8522
C 10-2016Re-write Media Hot Swap instructions per ECO 8853
D 10-2016Remove ftp user access per ECO 8881
Thermo Fisher Scientific SV100A/SV10AC User Guide v
Preface
This user guide documents the operation and technical information for
both commercial grade and controlled program recorders.
Commercial Grade Recorders
When referencing parts used on commercial grade recorders, refer to
drawings ZM100141-01 and ZM100142-01 (Chapter 11).
Controlled Program Recorders
When referencing parts used on controlled program recorders, refer to
drawings ZM100141C01 and ZM100142C01 (Chapter 11).
Recommended Spare Parts
Reference Appendix B for both commercial grade and controlled
program recorders.
Thermo Fisher Scientific SV100A/SV10AC User Guide vii
Contents
Safety Considerations ............................................................................. xi
Warnings, Cautions & Notes ................................................................. xi
Product Overview ............................................................................................. 1-1
Introduction ........................................................................................ 1-1
Specifications ...................................................................................... 1-2
Operating ......................................................................................... 1-2
Recording ......................................................................................... 1-2
Display ............................................................................................. 1-4
Features ............................................................................................ 1-4
Alarm Functions .............................................................................. 1-4
Power ............................................................................................... 1-5
Communications ............................................................................. 1-5
Environmental ................................................................................. 1-6
Qualifications ................................................................................... 1-6
Factory Recommended Compact Flash Cards .................................. 1-6
Installation & Wiring ........................................................................................ 2-1
Equipment Handling ...................................................................... 2-1
Initial Inspection & Unpacking ....................................................... 2-1
Storing the Recorder ........................................................................ 2-1
Installation .......................................................................................... 2-1
Environment .................................................................................... 2-1
Table Top Mounting ....................................................................... 2-1
Panel Mounting ............................................................................... 2-2
Multiple Recorder Panel Mount ....................................................... 2-6
Relay Rack Mounting ...................................................................... 2-6
Wiring Procedures .............................................................................. 2-8
Power Requirements ........................................................................ 2-8
Connecting the Power ...................................................................... 2-8
117 Vac Operating Power Connections ........................................ 2-8
240 Vac Operating Power Connections ........................................ 2-9
Signal Input Wiring .................................................................... 2-10
General Wiring Instructions ..................................................... 2-11
Thermocouple Inputs ............................................................... 2-11
RTD Inputs ............................................................................. 2-12
Linear Voltage Inputs ............................................................... 2-12
Linear Current Inputs .............................................................. 2-13
Chapter 1
Chapter 2
Contents
viii SV100A/SV10AC User Guide Thermo Fisher Scientific
Dry Contact Inputs .................................................................. 2-13
Two-Wire Transmitter Power Supply ...................................... 2-14
Alarm Contact Output Connections ........................................ 2-15
Event Marker Inputs ................................................................ 2-17
System Alarm Contact Connections ......................................... 2-17
Serial Communication Port Connections ................................. 2-18
Operating the Instrument ................................................................................. 3-1
Operator Controls ............................................................................... 3-1
Graphical Interface .............................................................................. 3-2
The Program Menu ............................................................................................ 4-1
General ............................................................................................... 4-1
Display Control .................................................................................. 4-1
Date & Time ...................................................................................... 4-2
Points .................................................................................................. 4-3
Measurement ...................................................................................... 4-3
ADC Mode ...................................................................................... 4-3
ADC Constants ................................................................................ 4-4
Factory ............................................................................................. 4-5
ADC Calibration ............................................................................. 4-5
Ports .................................................................................................... 4-5
Media Control .................................................................................... 4-5
System ................................................................................................. 4-7
Unit ID ............................................................................................ 4-7
Language .......................................................................................... 4-7
Initialize ........................................................................................... 4-8
Upgrade ........................................................................................... 4-8
Passcodes .......................................................................................... 4-8
Diagnostics ...................................................................................... 4-9
Screens/History ................................................................................... 4-9
Digital I/O .......................................................................................... 4-9
File I/O ............................................................................................. 4-12
Shut Down ....................................................................................... 4-12
Point Programming ........................................................................................... 5-1
General ............................................................................................... 5-1
Recorder Functions .......................................................................... 5-1
Programming ...................................................................................... 5-2
Similar Programming Parameters ..................................................... 5-3
Display Scale Screen ...................................................................... 5-3
Alarm Limits Screen ...................................................................... 5-6
Selecting a Point Type ...................................................................... 5-8
None ............................................................................................. 5-8
Linear ............................................................................................ 5-8
Chapter 3
Chapter 4
Chapter 5
Contents
Thermo Fisher Scientific SV100A/SV10AC User Guide ix
Thermocouple ............................................................................. 5-12
RTD ........................................................................................... 5-14
Log Linear ................................................................................... 5-15
Ind Sqrt ....................................................................................... 5-16
Dry Contact ................................................................................ 5-17
Calculated ................................................................................... 5-19
Moving Average Function: Description .................................... 5-26
Moving Average Function: Application Example ..................... 5-26
Conditional ................................................................................. 5-35
External ....................................................................................... 5-38
Screen Types ..................................................................................................... 6-1
Display Features .................................................................................. 6-1
Setup ................................................................................................... 6-2
None Screen ........................................................................................ 6-2
Horizontal & Vertical Trend Screens .................................................. 6-3
Horizontal & Vertical Bargraph Screens .............................................. 6-8
Digital Screen ...................................................................................... 6-9
Overview Screen ................................................................................ 6-10
Alarms/Events Summary Screen ........................................................ 6-10
Reviewing Recorder Memory ............................................................ 6-12
Setting up Communications ............................................................................ 7-1
Serial Communications ....................................................................... 7-1
RS232 Serial Port ............................................................................. 7-2
RS485 Serial Port ............................................................................. 7-3
Parallel Printer Port ............................................................................. 7-3
Ethernet Port ...................................................................................... 7-3
Modbus RTU & ASCII Functions ...................................................... 7-7
Modbus Floating Point Formats ...................................................... 7-7
Modicon 984 PLC Compatible Format ........................................ 7-8
Daniel’s Extension......................................................................... 7-8
Modbus Registers ............................................................................. 7-8
Calibration .......................................................................................................... 8-1
General ............................................................................................... 8-1
Scale Calibration ................................................................................. 8-1
Overview .......................................................................................... 8-1
Procedure ......................................................................................... 8-2
Current Calibration ............................................................................ 8-3
Restoring Calibration Constant Defaults ............................................. 8-4
The Function Menu ........................................................................................... 9-1
Activate Point...................................................................................... 9-1
Bypass Point ........................................................................................ 9-1
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Contents
x SV100A/SV10AC User Guide Thermo Fisher Scientific
Reset Point .......................................................................................... 9-2
Alarm Check ....................................................................................... 9-2
USB Media ......................................................................................... 9-2
Recording ............................................................................................ 9-4
Chart Speed ........................................................................................ 9-5
Trend Message .................................................................................... 9-5
Display Previous .................................................................................. 9-5
Maintenance & Troubleshooting ................................................................. 10-1
Routine Inspection & Cleaning ........................................................ 10-1
General Troubleshooting .................................................................. 10-2
Diagnostics ....................................................................................... 10-3
Watchdog Test ............................................................................... 10-4
Display Test ................................................................................... 10-4
GPIO Test ..................................................................................... 10-4
Ambient Temps ............................................................................. 10-5
FTP Test ........................................................................................ 10-5
USB Test ....................................................................................... 10-6
Removing the Chassis ....................................................................... 10-7
Replacing Circuit Boards ................................................................... 10-7
Power Supply Assembly ................................................................. 10-7
ADC/GPIO Cards ......................................................................... 10-7
Display/Touchscreen Assembly ...................................................... 10-8
Power Supply Fuse ......................................................................... 10-8
2-Wire Transmitter Power Supply Fuse ......................................... 10-8
CPU DIP Switch Settings ................................................................. 10-9
Service ............................................................................................. 10-10
Warranty ......................................................................................... 10-11
Documentation ................................................................................................. 11-1
Return Authorization ........................................................................................ A-1
Recommended Spare Parts ............................................................................ B-1
Commercial Grade Recorders .............................................................. B-1
Controlled Program Recorders ............................................................ B-2
Point Programming Forms .............................................................................. C-1
Cell Explanations ............................................................................. C-17
Unit Programming Forms ................................................................................ D-1
Chapter 10
Chapter 11
Appendix A
Appendix B
Appendix C
Appendix D
Thermo Fisher Scientific SV100A/SV10AC User Guide xi
Safety Information & Guidelines
All persons installing, using or maintaining this equipment must read and
understand the information contained in this section.
Safety
Considerations
Failure to follow appropriate safety procedures and/or inappropriate use of
the equipment described in this manual can lead to equipment damage or
injury to personnel.
Any person working with or on the equipment described in this manual is
required to evaluate all functions and operations for potential safety
hazards before commencing work. Appropriate precautions must be taken
as necessary to prevent potential damage to equipment or injury to
personnel.
The information in this manual is designed to aid personnel in correctly
and safely installing, operating, and/or maintaining the system described;
however, personnel are still responsible for considering all actions and
procedures for potential hazards or conditions that may not have been
anticipated in the written procedures. If a procedure cannot be
performed safely, it must not be performed until appropriate actions
can be taken to ensure the safety of the equipment and personnel.
The procedures in this manual are not designed to replace or supersede
required or common sense safety practices. All safety warnings listed in
any documentation applicable to equipment and parts used in or with the
system described in this manual must be read and understood prior to
working on or with any part of the system.
Caution If the product is used in a manner not specified by Thermo
Scientific, the protection provided by the product may be imparired. ▲
W
arnings,
Cautions & Notes
The following admonitions are used throughout this manual to alert users
to potential hazards or important information. Failure to heed the
warnings and cautions in this manual can lead to injury or equipment
damage.
General Warning Warnings notify users of procedures, practices,
conditions, etc., which may result in injury or death if not carefully
observed or followed. ▲
Product Overview
Warnings, Cautions & Notes
xii SV100A/SV10AC User Guide Thermo Fisher Scientific
Electrical Safety Warning Warnings notify users of procedures, practices,
conditions, etc., which involve electrical circuitry that may result in injury
or death if not carefully observed or followed. ▲
Caution Cautions notify users of operating procedures, practices,
conditions, etc., which may result in equipment damage if not carefully
observed or followed. ▲
Caution Cautions notify users that some components on the circuit
boards are highly sensitive to electrostatic discharge and may be damaged if
proper grounding procedures are not used. ▲
Note Notes emphasize important or essential information or a statement
of company policy regarding an operating procedure, practice, condition,
etc. ▲
Thermo Fisher Scientific SV100A/SV10AC User Guide 1-1
Chapter 1
Product Overview
The Thermo Scientific SV100A/SV10AC SmartView 100mm paperless
data acquisition system centers on providing engineers, operators, and
technicians with an intuitive, scalable, and easy to maintain data
acquisition platform. The instrument comes standard with both RS232
and RS485 serial interfaces that support the industry-standard Modbus
protocol. The SV100A/SV10AC also supports Ethernet TCP/IP, TCP,
and OPCP Modbus via a CAT5/RJ45, 10/100 Base-T interface. These
communication features make the instrument easy to integrate into existing
plant DCS, SCADA, LAN, and WAN networks. Data can be transferred to
an assigned server via Ethernet with the FTP functionality, and it can also
be viewed in real time from a standard web browser.
The SV100A/SV10AC features a brilliant color, graphical display with
touch screen control that enables you to easily program the instrument and
move from one display format to another. The touch screen also makes it
easy to view real-time and historical data from internal memory or local
storage media simultaneously.
SV10AC – Controlled Program Recorder
The SV10AC or Controlled Program Recorder is a SV100A recorder built
in accordance with the 10 CFR 50 Appendix B program. In terms of
design and function, the controlled and commercial versions of the
recorders are identical.
Introduction
Product Overview
Specifications
1-2 SV100A/SV10AC User Guide Thermo Fisher Scientific
Results may vary under different operating conditions.
Table 1-1.
Operating specifications
Inputs 6, 12, or 18 isolated inputs
Input types DC voltage: Linear, log, and square root programmable to 10 Vdc; full
scale bipolar ranges include 50 mV, 100 mV, 200 mV, 1 V, 5 V, and 10
V
DC current: Linear, log, and square root, 4–20 mA, 10–50 mA, dry
contact
Thermocouple: J, K, T, E, R, S, B, C, Nicrosil Nisil, and Nickel/Nickel
Moly
RTD: 10-ohm Cu, 500-ohm Pt 385, 100-ohm Pt 385, 100-ohm Pt 392,
200-ohm Pt 385, 200-ohm Pt 392, and 120-ohm Ni
External: Recorder data provided by external host computer via serial
and/or Ethernet inputs using Modbus protocol
Accuracy Voltage: ±0.05% of programmed range
Current: ±0.1% using external shunt
Thermocouple: ±1.5°C for J, K, T, E, Nicrosil Nisil, and Nickel/Nickel
Moly; ±3°C for R, S, and C; ±4°C for B
RTD: ±0.5°C
Resolution 15 bits: .012% full scale
14 bits: .024% full scale
Impedance > 10 megohms
Common mode
voltage
300 Vac p–p
Common mode noise
rejection
120 dB at 50/60 Hz
Normal mode noise
rejection
60 dB at 50/60 Hz
Scan rate 15 bits: All points scanned every 250 msec.
14 bits + sign: All points scanned every 125 msec.
Table 1-2.
Recording specifications
Recording rates User programmable, sample rate interval from 1 sec. to 24 hrs.
Format ASCII or Compressed Binary
Specifications
Operating
Recording
Product Overview
Specifications
Thermo Fisher Scientific SV100A/SV10AC User Guide 1-3
Recording specifications
Internal memory 4 KB Battery-Backed Memory for System Parameters
Storage media Secondary Compact Flash Card (1.0 GB or 2.0 GB)
USB 2.0 Flash Device (File transfer only)
Data saving method Data may be saved as instantaneous, average, maximum, or
minimum values
File types Data file (per screen basis), alarm/event file, and configuration file
Product Overview
Specifications
1-4 SV100A/SV10AC User Guide Thermo Fisher Scientific
Table 1-3.
Display specifications
Type 5.5-in. Color active matrix, TFT LCD
Resolution 640 (H) x 480 (V) pixels
Modes Maximum of eight user-defined screens
Colors Maximum of 16
Display Update rate 125 msec.
Data Update rate 15-bit: 250 msec.
14-bit: 125 msec.
Virtual chart speed User programmable in in./hr. or mm/hr.
Virtual chart scales User programmable
Table 1-4.
Features
Math package Algebraic equations (basic math, powers, roots, natural and base 10
logarithms, exponentiation), conditionals (Boolean logic), moving
average, hi/lo peak, rate of change, totalize, timed average,
programmable linearization curve, logarithmic, hi/lo difference, and
gated timer
Buffer browse Enables real-time browsing of historic chart data independent of
recorded data; equivalent browse capability approximately 560 pen
inches (5.5 days for 4 pens at 1 in./hr.)
Media browse Enables browsing of the last 200 historical day folders
Disk full alarm User may set disk full threshold; disk errors and alarms can be routed
to contact closure
Trend direction User may select horizontal or vertical chart trending; scale pen
pointers or scale bargraph indicators for easy trace identification
Table 1-5.
Alarm functions
Number of alarms Maximum of five alarm set points per point
Types High, low, rate, abnormal
Contact output/input Maximum of six isolated Form C contact outputs and six digital
inputs per card; three cards maximum
Contact ratings 1 A at 120 Vac or 2.0 A at 24 Vdc resistive load; 0.5 A at 230 Vac
resistive load; 0.4 A at 250 Vdc resistive load
Display
Features
Alarm Functions
/
