Frick Quantum HD/LX Control Panel Installation Operation and Maintenance Guide

Brand
Frick
Model
Quantum HD/LX Control Panel
Category
Touch screen monitors
Type
Installation Operation and Maintenance Guide
INSTALLATION-OPERATION-MAINTENANCE
FRICK® QUANTUM™ HD/LX
SYSTEM INTERFACE PANEL
Version 2.0x
Form 090.030-IOM (OCTOBER 2013)
INSTALLATION-OPERATION-MAINTENANCE
File: SERVICE MANUAL - Section 90
Replaces: 090.030-O (AUG 2012)/090.030-I (SEP 2013)
Dist: 3, 3a, 3b, 3c
Revised: 1 MAY 2014 - p. 3
Please check www.jci.com/frick for the latest version of this publication.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 2
Table of Contents
OVERVIEW OF A TYPICAL SYSTEM............................................................................................................................................3
INTRODUCTION TO THE SYSTEM INTERFACE PANEL...................................................................................................................3
General Description.............................................................................................................................................................3
BASIC SIP CONNECTIONS .........................................................................................................................................................4
LOCATING THE ETHERNET CONNECTIONS...................................................................................................................................5
For a Quantum™ LX with a Q4 Processor.............................................................................................................................5
For a Quantum™ LX or HD with a Q5 Processor...................................................................................................................5
On the SIP Side...................................................................................................................................................................5
CALIBRATING THE SIP................................................................................................................................................................6
Touch Screen Calibration.....................................................................................................................................................6
SIP PAGE INTRODUCTION...........................................................................................................................................................7
General Information.............................................................................................................................................................7
LIST Page.....................................................................................................................................................................8
MANAGE PANELS Page.................................................................................................................................................9
MANAGE TAGS Page...................................................................................................................................................11
ABOUT Page...............................................................................................................................................................12
CONFIGURATION Page................................................................................................................................................13
ALARM Page...............................................................................................................................................................14
SIP MAINTENANCE
Q5 Controller Board............................................................................................................................................................5
Q5 Board Jumpers, LED’s and Connectors...........................................................................................................................17
Operator Interface.............................................................................................................................................................18
Description.................................................................................................................................................................18
Display Assembly........................................................................................................................................................18
Display Replacement............................................................................................................................................18
Touch Screen Description...........................................................................................................................................19
Using a Mouse.....................................................................................................................................................19
Power Supply....................................................................................................................................................................20
Field Replaceable Parts List...............................................................................................................................................21
Wiring Schematic..............................................................................................................................................................22
Warning
The Quantum™ HD/LX Controller has the capability of being modied by the user/owner in order to obtain different performance char-
acteristics. Any modication to the standard default settings may have a severe negative impact on the operation and performance of
the equipment. Any modication to these control settings is the sole responsibility of the user/owner and Frick disclaims any liability
for the consequences of these modications. It is possible that the modication of these settings may cause improper operation and
performance that results in property damage, personal injury or death. It is the responsibility of the user/owner to evaluate and assess
the consequences of their actions prior to modifying the controls for this unit.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 3
OVERVIEW OF A TYPICAL SYSTEM
Frick by Johnson Controls builds numerous cooling, refrig-
eration, air handling and gas extraction products and control
packages, which include the following:
• Compressors (for refrigeration/cooling or natural gas
extraction)
• Evaporators
• Condensers & Vessels
• Hygienic air units (AcuAir)
The individual Frick packages mentioned above are controlled
by a computer based machine control system, known as the
Quantum™ control panel. The controller continuously moni-
tors the conditions and operation of its attached package and
its various subsystems. It also directs the operation of its indi-
vidual components. It is fully self-contained.
A user interface is used to display graphic screens, which rep-
resent various aspects of unit operation. The labeled or de-
scribed function is recognized by the control processor, and
appropriate action is taken.
Although the primary means of operator interaction to each
package is via the built-in Quantum™ LX/HD control panel, an
additional method has been created to allow multiple packages
to be accessed and controlled from a single access point. This
device is known as the System Interface Panel, or SIP.
Two versions of the Quantum™ control panel are compatible
with the System Interface Panel; the Quantum™ LX and the
Quantum™ HD.
Typical Compressor Package
The following information is presented to help the user to con-
nect and interact with the SIP.
INTRODUCTION TO THE SYSTEM INTERFACE PANEL
General Description
The primary function of the System Interface Panel (SIP)
is to allow a common access point for networking multiple
Frick Quantum™ LX and/or HD panels together, for the
purpose of monitoring and control.
This System Interface Panel (SIP) has been designed to
allow an operator to efciently access, control and moni-
tor the operation of all congured Quantum™ LX and HD
packages from a single access point, when all units are
connected through a common Ethernet network. The
touch screen control panel is used for intuitive navigation.
The screen display and function is based on web browser
technology, and will closely resemble the look of typical
internet web browser. NOTE: If using a web browser, it
is advisable to use Google Chrome, rather than Internet
Explorer.
The supplied hardware platform consists of a 15 inch (mea-
sured diagonally) color resistive touchscreen, and the Q5
microprocessor packaged in a Nema-4 steel enclosure. It is
recommended that a properly congured multi-port Ethernet
switch be utilized for the purpose of connecting all desired LX
and HD panels.
System Interface Panel (SIP)
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 4
BASIC SIP CONNECTIONS
The Frick SIP may be connected directly to a single Quan-
tum™ LX or HD panel for a minimum system conguration, or
it may be connected to an existing Ethernet network.
Connecting the SIP to an existing Quantum™ LX or HD con-
trol panel is accomplished by routing a recommended CAT-5
Ethernet cable to each of the panels that you wish to include
in your network (the recommended cables and parts may be
found in any of the Quantum™ LX or HD communications
manuals).
For a Single Panel (Minimum Conguration) – Only one
CAT-5 cable will need to be run from the panel, and it may
plug directly into the SIP.
Quantum™ LX
SIP
Crossover Cable
Quantum™ LX or HD
Note: Most pre-made, store-bought Ethernet cables
are the straight pin-to-pin variety, and work in most
congurations. However, if you want to connect two
Ethernet devices directly together, in this case one
SIP to one Quantum™ LX or HD panel, you will need
to use a crossover Cat-5 cable. Refer to the following
pictorial to construct a crossover cable:
1 2 3 4 5 6 7 8
Left (Not Crossed)
3 6 1 4 5 2 7 8
Right (Crossed)
Both Ends of a crossover-cable
CAT-5 Ethernet cable color codes
1 – White w/orange stripe 5 – White w/blue stripe
2 – Orange w/white stripe 6 – Green w/white stripe
3 – White w/green stripe 7 – White w/brown stripe
4 – Blue w/white stripe 8 – Brown w/white stripe
For multiple Panels - Each cable should be routed back
from the Quantum™ LX or HD panel to a common area,
where the ends can be plugged into a switch. The switch
will then have a single cable that connects to the SIP (and
to an optional existing Ethernet network).
Ethernet Network
Internet
Switch
SIP
Quantum™ LX Quantum™ LX
Internet
Quantum™ LX or HD Quantum™ LX or HD
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 5
LOCATING THE ETHERNET CONNECTIONS
NOTE: All Quantum™ HD panels utilize the Q5 processor
board, however, the Quantum™ LX panel may have either a Q4
or Q5 controller. Refer to the photos in this section to identify
which control board is in each of the panels that you propose
to congure for SIP usage.
For a Quantum™ LX with a Q4 processor:
The Ethernet connector for the LX Q4 panel can be found
by opening the control panel door, and locating the Q4
controller, as shown here:
Ethernet
Connector
Q4 Processor
Plug one end of the cable into the port as labeled. Route
the cable out of the box, and to the point at which it will
either tie into a switch (for multiple connections), or di-
rectly to the SIP in the event of a single panel network.
For a Quantum™ LX or HD with a Q5 processor:
The Ethernet connector for the Q5 panel can be found by
opening the control panel door, and locating the Q5 con-
troller, as shown here:
Ethernet Connector
Q5 Processer
On the SIP Side
Open the panel door of the SIP, and look at the inside of
the door. The location of the Ethernet connection within
the SIP is the same location as shown above for the Q5
processor.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 6
4. Pressing anywhere on the screen within the ve
second countdown will cause the screen to show
the following image in the upper left corner:
5. Notice that the symbol collapses and expands.
Try to touch the red dot within the circle as
closely as possible. When the screen senses your
touch, the symbol will move to its next calibra-
tion point. Continue to touch the red dot at each
new location.
6. After the last calibration point has been touched,
the screen is now calibrated, and will either re-
turn to the Conguration screen (if this is where
the calibration was initiated from, or it will nish
the boot process if calibration was initiated dur-
ing power cycle.
NOTE: If, for any reason, after completing the calibration,
the cursor still does not appear where it should be, the
calibration will need to be repeated.
Proper calibration is very important to efcient screen opera-
tion, especially when utilizing the on-screen keyboard. If the
touch screen is out of a calibration, it can mean that the area
being touched is actually being applied somewhere else, which
can translate into the wrong button keyboard button being
sensed, or the wrong setpoint area detected.
Touch Screen Calibration
As the SIP comes from the factory, calibration has already
been performed, and as such, should not be needed. How-
ever, it is possible that from time to time, re-calibration
may be warranted. If the cursor does not move to your
nger when you touch the screen, then the touch screen
should be re-calibrated.
There are two methods by which the screen may be cali-
brated. One is to perform a power cycle, the other is to
access the screen calibration button (this second method
will be described in the Conguration Page section, de-
scribed later).
To perform a power cycle:
1. Turn the Control Power switch to off.
2. Wait several seconds, then turn the Control
Power switch back on.
3. The display will show a series of boot screens,
then the HD logo will appear. Following the HD
logo screen, a prompt will appear for 5 seconds,
allowing access to the Screen Calibration fea-
ture:
CALIBRATING THE SIP
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 7
Header
Page List
SIP PAGE INTRODUCTION
General Information
All available pages will have two areas that are identical.
Using the List page as an example:
Header - The area at the top of all pages shows the Frick
logo, the name “System Interface Panel”, the IP Address,
and nally an Alarm notication (described later).
Page List - The area at the left side of all pages provides
a menu to navigate between pages:
• List - Selecting this from any screen will return you
to the List screen.
• Manage - Selecting this will allow you to congure all
of the devices that will be controlled and monitored
through the SIP.
• Manage Tags - Selecting this will allow custom nam-
ing of panel groups.
• Conguration - Use this page to congure the Ether-
net settings for the SIP.
• About - An informational screen that provides infor-
mation about the software that this SIP is running.
Some pages will have a slider bar as shown at the right side
of the above screen. Moving the slider up or down will allow
more of the screen content (if present) to be viewed.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
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LIST Page
Work Group
Tag Names
The List page can be thought of as a Home page. It is from
here that an overall picture of the entire system can be viewed.
The List Page displays all the units recognized and accessible
through the System Interface Panel by accessing the Work
Group Tag Names. Any congured units will appear with an
icon and a descriptive label. If an icon is touched, the web
browser will be directed to display the Quantum™ LX/HD con-
trol page that the icon has been programmed for (described
later).
The following pictorial shows an example of a congured de-
vice:
The green dot in the upper left corner of this icon indicates
that the unit is operating normally and has no active alarms.
The yellow dot in the upper left corner of this icon indicates
that the unit has an active alarm/warning.
A red dot will appear in the upper left corner if the unit is in
shutdown.
A red banner will appear if there is a communications issue
with the unit as well as the words “Comms Error” on the red
bar, indicating a problem with the congured device such as:
• The unit may be turned off or not powered
• The unit is not properly congured (incorrect IP ad-
dress, etc.)
• Ethernet cable problem.
Notice that each congured device icon shown has a 4-way
arrow in the upper right corner:
By touching the arrow in the icon, the device box may be
moved so that the list of all icons may be re-arranged.
If the SIP has not yet been congured, then this screen will
have nothing listed for units.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 9
MANAGE PANELS Page
This page provides a detailed listing of all panels that have
been congured for this system. Panels that are congured
here, will be displayed on the List page. A new panel coming
from the factory or one that requires a new program will have
this screen unpopulated, and it will need to be congured. Any
time that a new panel is added to the system, or if an existing
panel has to be updated, this page will be used to make those
changes/additions.
To ADD a new panel to this list:
Select the green [Add New] button. The following
screen will appear:
The selections on this screen are:
Name - By selecting inside the box below the Name
designation, a graphic keyboard will appear:
Use this keyboard to enter a unique name that helps
to describe the location or function that applies to the
panel being added. The Name is tied with the IP ad-
dress. As each IP address is unique, the Panel Name
must be unique also. It is much simpler to identify a
panel by a name rather than a number. Select [Ac-
cept] once satised with the entry.
IP Address – By selecting the left hand box below the
IP Address designation, a graphic keypad will appear:
Using the keypad, enter the IP address of the device
into the four provided boxes.
Web Server Port - This is traditionally set to 80
which all web browsers understand to be the default
port. It is advisable to consult with the network ad-
ministrator about this value.
Panel Platform - Select the type of operating plat-
form for the panel, using the following selections:
• Quantum™ LX
• Quantum™ HD
Panel Type - Enter the type of panel (product) using
one of the following choices:
• Condenser/Vessel
• Compressor
• AcuAir
• Evaporator
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 10
Once the above entries have been made, select the [Submit]
button to update the Manage Panels page. The [Cancel] button
will void all changes and return you to the Add Pages screen.
Once a panel or panels have been added, they will now appear
on the Manage Panels page.
Actions -
Selecting this ICON will cause the
Modify Panel page to appear.
Selecting this ICON will cause the
Modify Tag page to appear.
Selecting this ICON will delete
the entire row.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 11
MANAGE TAGS Page
DESCRIPTION: A Tag is simply a name that you may assign for
a Work Group. Each Work group can contain one or multiple
panels. Work Groups do not need to be created, but in facili-
ties where multiple panels exist it can be a benet. Use the
Manage Tags page to change the names of Work Groups as
they appear on the List page. Work Group tag names are cus-
tomizable names that can be created to allow for grouping of
similar product panels. Tags can be created to represent com-
mon locations, such as a freezer, dock, warehouse, etc., or by
package type such as Evaporator, Compressor, etc.:
Work Group Tag Names
Congured
panels
within a
Work Group
List Panel Page
Actions -
Selecting this ICON will cause the
Edit Tag page to appear (see be-
low).
Selecting this ICON will delete
the entire row.
Edit Tag Page
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 12
ABOUT Page
This page provides information about the panel.
These pieces of information will be necessary if factory assis-
tance is ever required.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 13
CONFIGURATION Page
NOTE 1: The proper setup of this screen is critical, and is
best left to the network administrator to perform.
This page is used to provide all of the necessary informa-
tion so that an existing network will properly recognize
the SIP as a valid device when connected to an existing
Ethernet network. It is basically the same type of proce-
dure you would use when connecting a new desktop or
laptop computer to a network. Once a network recognizes
the SIP, the SIP can be accessed by any computer on the
network, thereby giving the capability to view, monitor,
and change parameters from anywhere on the network.
NOTE 2: It is critical that proper safeguards be in place to
limit this access through passwords and any other security
measures deemed necessary.
The screen consists of the following setpoint boxes:
IP Address – (Internet Protocol) Four setpoint boxes
are provided here. Every machine on an Internet or
Ethernet network must be assigned a unique identi-
fying number, called an IP Address. The IP address
is how the network identies each device that is at-
tached. A typical IP address would look like this:
• 216.27.61.137
Gateway Address – Four setpoint boxes are provided
here. The network administrator will provide this ad-
dress if it is required.
Subnet Mask - Like IP addresses, a subnet mask
contains four bytes (32 bits) and is often written us-
ing the same “dotted-decimal” notation. Subnet
masks accompany an IP address and the two values
work together. Applying the subnet mask to an IP ad-
dress splits the address into two parts, an extended
network address and a host address. For a subnet
mask to be valid, its leftmost bits must be set to ‘1’.
Conversely, the rightmost bits in a valid subnet mask
must be set to ‘0’, not ‘1’. All valid subnet masks con-
tain two parts: the left side with all mask bits set to
‘1’ (the extended network portion) and the right side
with all bits set to ‘0’ (the host portion).
NOTE 3: In the event the web server port or IP ad-
dress settings are changed, the panel may need to
perform a reboot before these changes take effect.
This it will do automatically, and the user will be noti-
ed when this is about to occur.
There are three button selections at the right side of this
screen when viewed locally at the panel. If viewing the SIP
remotely through a web browser, only the Calibration button
will appear:
Calibration - Selecting this button will cause the screen
to be replaced with the Calibrate Touch Screen page, as
described on the CALIBRATING THE SIP page. Simply fol-
low steps 4, 5 and 6 on the CALIBRATING THE SIP page to
perform a screen calibration.
Upgrade Software - This feature is reserved for future
use.
Remove Setpoints - If this button has been selected, you
will be prompted with a warning message asking if you
would like to continue. If you answer YES to the prompt,
ALL setpoint values will be reset to factory default.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 14
ALARM page
The Alarm Page can be accessed from any page by simply
selecting the red button in the upper right corner. If no alarms
are present within the system, that Alarms button will show
zero, otherwise, the number of active alarms will be shown
within the button.
All congured panels will be listed on this page, each panel will
be shown on it’s own row. Notice that there is a PLUS symbol
at the beginning of each row. Selecting this PLUS symbol will
show the actual alarm message that is active for that panel
(if any alarms are present). The third column will show a blue
button with a number in it, representing the number of alarms
for that panel. Selecting the Alarm button for any panel, will
allow you to remotely view that particular panel.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 15
SIP MAINTENANCE
Q5 CONTROLLER BOARD
INTRODUCTION
Frick® Controls has released the latest version of the
Quantum ™ Control System. The micro-processor is the
brains of the system and is referred to as the Q5. A photo
of this board appears here:
FEATURES
The Q5 board includes the following features:
• 6 total USB ports (4 are dedicated, 2 are available)
• 10/100/1000 Mbps Ethernet Connection
• External Video monitor connection
• LED indicators to verify proper operation of various
on board areas (power, Ethernet connectivity, etc.)
• 2 GB RAM memory
• Battery to maintain date and time
WHAT SHOULD OCCUR WHEN APPLYING POWER
When powering up, the following sequence of events are
indicative of a properly working main processor board:
• The six LED’s in the lower left corner should turn
on solid.
• The on-board “buzzer” should “beep” once.
• The display should show several DOS (text) style
screens. A penguin image will appear in the up-
per left corner of the screen as the boot se-
quence progresses.
• A Windows style screen with the letters HD will
appear.
• The List (Home) page will appear.
WHAT IF THE SIP LIST PAGE IS NOT SHOWN
If the List page is not shown, check the following items:
1. If no LED’s are lit on the Q5 board, then check AC
and DC power. Refer to the Power Supply sec-
tion.
2. Check if the lighting of the LED’s is occurring as
described in the What Should Occur When Ap-
plying Powering section.
• If the powering up sequence continues to
repeat without displaying the List page, then
there is a booting problem.
3. Check all plugged connectors for proper seating.
4. Check if an error message is displayed when
booting.
• Be sure to write down any error messages
exactly as they appear, as well as the top
line on the screen where the message ap-
pears.
5. Check that the software is OK:
• Is the correct software installed?
• Did you just install new software?
6. Check the display. If the Q5 board is booting but
you have no display, check the following:
• Check the LED backlight sticks. Look very
closely at the display to see if anything is
visible on the screen. If only a portion look
darkened, it may be that one of the back-
lights has failed. If the entire screen is dark
(and it is not is sleep mode), use a beam type
source of good lighting, such as a ashlight,
look for any ghost type image. If it appears
that there is something on the screen but
very dark, the problem may be with either
the backlight harness, the display or the Q5
board. Check to ensure that both ends of
the backlight harness is plugged in securely.
There is a sticker on the display mounting
plate, that will have a part number that de-
scribes the type of display.
• Verify that both the display cable and the
backlight cable are rmly seated. It may be
necessary to remove the video cable from
the back of the LCD display and re-seat it
to be sure it is connected properly. Note:
This is a small connector. Caution should
be observed so that it is not damaged due
to excessive force.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 16
BATTERY FUNCTION AND REPLACEMENT
The Q5 board utilizes a battery to maintain correct date
and time for the purpose of stamping warnings and shut-
downs with the date and time that they occurred. If the
date and time are not being maintained properly, this may
indicate that the battery is not functioning, and should be
replaced. The battery may be ordered through Baltimore
Parts (P/N 333Q0001786) or may be purchased at most
electronic shops (manufacturers P/N CR-2032).
The battery is fully assessable, but is surrounded by sensi-
tive electronic components, so care should be taken when
changing.
To replace the battery, ensure that the Control Power
switch has been turned OFF.
Q5 BOARD PICTORIAL
NOTE 1: The triangle symbol ( ) denotes Pin 1 on connectors. Refer to the chart on the following page for jumper settings.
NOTE 2: Do NOT remove the CN4 jumper. Removal of this jumper will cause the processor to not power up.
NOTE 3: Although the Q5 board is the main controller, most of customer connections will be to the Interface board, as shown later.
Locate the Battery socket, as shown on the following
drawing:
Once a static wrist band is properly donned, place your
ngernail under the edge of the battery, and gently lift up.
The battery should release itself from the socket easily.
Take a new battery and place it into the holder in the same
orientation as the old battery (the side with the writing
must be facing out). Return the Control Power switch
back to ON.
CN1000
CN1
Ethernet
Connector
CN_POWER1
Power
Connector
Flash Card
located under
the board
here
USB
Ports
Ethernet
LED’s
JLVDS3
JLVDS2
CMOS1
CN3
INVERTER1
Inverter
Connector
POWER
LED’s
DIMM1
USB
Ports
LVDS1
Display
Connector
CRT1
Video
Monitor
BH1
Battery
FUSE
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 17
JUMPER TABLE
Jumper
Title Function Jumper Setting Jumper
Title Function Jumper Setting
CMOS1
(CMOS
Clear)
Normal
(default)
1 2 3
1 - 2
Closed CN3
(Touch
Panel Type
Selector)
5-Wire
Touch
Screen
1
2
3
1-2 Closed
Clear
CMOS
1
2
3
2 - 3
Closed
8-Wire
Touch
Screen
(default)
1
2
3
2-3 Closed
CN1000
(LCD
Resolution
Selector)
24-bit
800x600
6
4
2
5
3
1
1-3 Closed
&
2-4 Closed JLVDS2
(Backlight
Level Se-
lector)
0– 5V
(default)
1
2
3
2-3 Closed
24-bit
1024x768
(default)
6
4
2
5
3
1
3-5 Closed
&
2-4 Closed
0 – 2.5V
1
2
3
1-2 Closed
18-bit
800x600
6
4
2
5
3
1
1-3 Closed
&
4-6 Closed JLVDS3
(Backlight
Control
Mode)
Voltage
Mode
1
2
3
1-2 Closed
18-bit
640x480
6
4
2
5
3
1
3-5 Closed
&
4-6 Closed
PWM Mode
(Pulse Width
Modulation)
(default)
1 2 3 2-3 Closed
NOTE 1: The triangle symbol (
) denotes Pin 1 on connectors.
NOTE 2: Jumper CN4 is not shown on this chart, as it must always be installed.
LED DEFINITION TABLE
LED Title Label Color Function
Power
LED’s
LED1 Red 5VSB
LED2 Red 3VSB
LED3 Green VCC 12V
LED4 Green VCC 5V
LED5 Green VCC 3V
LED6 Blue Power On OK Status
CN1000
(LCD
Resolution
Selector)
1000MB Green Giga – LAN Speed
100MB Yellow 100MB - LAN Speed
10MB Red 10MB –LAN Speed
ACT Green
(Blinks) LINK Activity
Q5 BOARD JUMPERS, LED’S AND CONNECTORS
CONNECTOR PINOUT TABLE
Connector
Title Pin Function
CN_PWR1
(Power
Input)
1 Ground (GND)
2 Ground (GND)
3 VCC 12V
4 VCC 5V
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 18
OPERATOR INTERFACE
DESCRIPTION
The Quantum™ SIP Operator Interface consists of two
components: A color 15” (diagonally measured) graphic
display and a resistive touchscreen and a membrane touch
overlay. The display is used to view information coming
from the Q5 controller, while the touchscreen allows the
operator to navigate the menus.
DISPLAY ASSEMBLY
The Display assembly consists of a 1024 x 768 resolution
LCD screen (which includes LED backlight sticks, and a
wiring harness). Refer to the Parts List at the end of this
manual for specic replacement part numbers.
NOTE: Before replacing a display unit, ensure that the
symptom is not actually being caused by a bad back-
light LED stick, harness or jumper setting.
DISPLAY REPLACEMENT
1. Shut off control power.
2. Carefully unplug the touchscreen connector
from the Q5 board. Ensure that you are familiar
with the relocation of this connector.
3. Remove the six nuts that mount the display plate
to the door.
4. Carefully lay the display plate down on a table or
bench, with the display side up.
5. Loosen the four screws located on the display
plate as shown in detail A that follows.
6. Once all four screws have been loosened, care-
fully slide the display out of the slotted mounting
holes.
7. Remove the four screws and washers located at
the sides of the display.
8. Reinstall the new display by reversing steps 7
and 6, in that order. Use the tool marks left by
the hardware to position the new display.
9. Reinstall the display plate back into position on
the panel door, and loosely reinstall the six hex
nuts, do not tighten yet.
10. Carefully reconnect the display and backlight
connectors on the back of the display.
11. Look at the display from the front of the panel
door. Ensure that the display is centered in the
display opening. Once centered, tighten the six
nuts. Re-centering the display may be necessary
after these steps have been completed.
12. Verify the Q5 Motherboard Display jumper set-
tings per the table shown at on the previous
page.
A
DETAIL A
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE 090.030-IOM (OCT 2013)
Page 19
TOUCHSCREEN DESCRIPTION
The Quantum™ SIP utilizes an 8-wire resistive touch-
screen interface to facilitate operator interaction. It con-
sists of a transparent sheet of glass, which covers the
entire display area, and has numerous rows and columns
of micro wires embedded into its surface. Touching any-
where on the glass will cause an adjacent row and column
of these micro wires to sense the pressure, and signals
the control electronics that a connection has occurred,
and converts the signal to a cursor location. The action is
very similar to the way a computer mouse would be uti-
lized, in that manipulating a mouse moves a cursor around
on the screen, but in the case of a touchscreen, a nger
tip causes the cursor to move. The touchscreen allows
the operator to simply touch active areas of the display for
the purpose of changing setpoints, selecting menus, and
accessing other operational features.
If for any reason, the touch screen either doesn’t re-
spond to your touch, or can’t be sufciently calibrated
as described previously, a short term solution for screen
navigation can be achieved by using a standard USB style
computer mouse until repairs can be made.
To use a USB compatable computer mouse:
NOTE: Always be aware of the presence of live AC
voltage within the control enclosure!
Open the control panel door, then use the fol-
lowing instructions:
Locate the two USB connections on the Q5
control board, and plug the USB end of the
mouse cable into either one.
The external USB mouse is now active and
ready to use.
If using a mouse, note that by moving it, the on-
screen cursor will track it’s movement. Simply
navigate the cursor using the mouse to simulate
a nger tip. Click on the screen areas that you
wish to access by pressing the left hand mouse
button. Use the on-screen data and keyboard
entry boxes that appear to enter values and text.
QUANTUM™ HD/LX SYSTEM INTERFACE PANEL
INSTALLATION-OPERATION-MAINTENANCE
090.030-IOM (OCT 2013)
Page 20
POWER SUPPLY
DESCRIPTION
The power supply of the SIP control panel consists of a
DIN rail mounted 12 VDC power supply, located on the
inside of the front door.
This supply is adjustable and has a green LED indicator to
show that it is powered.
POWER DISTRIBUTION
DC power from the power supply is wired directly to a wir-
ing harness that supplies power to the Q5 control board.
MEASURING VOLTAGE
CAUTION! Measuring and adjusting the power supply
voltage requires the control power switch to be ener-
gized. Extreme care must be observed when taking any
readings, as 120 or 230 VAC (depending on incoming sys-
tem voltage) will be present next to the power supply.
Adjusting the supply requires the use of a small insulated
Philips screwdriver inserted into the supply to access an
adjusting potentiometer. CAUTION: It is possible for the
screwdriver (and the person making the adjustment)
to come into contact with potentially lethal voltages.
Proper Personal Protective Equipment (PPE) measures
need to be observed.
The Q5 control panel requires accurately adjusted DC
voltages to function properly. Periodic measurement and
adjustment of the DC power system is recommended for
optimum system operation. Over time, it is possible for
temperature, humidity, vibration and component age, to
degrade the accuracy of these voltages. If the DC voltage
begins to stray from its optimum range, mysterious prob-
lems can begin to arise.
Some examples of problems could be:
• Loss of or intermittent communications failures.
• Q5 reboots for no apparent reason.
• LED's on the Q5 are lit, but nothing appears on
the display.
To perform measurements and adjustment on the power
supply voltage, use a reliable, calibrated Digital Volt Meter
(DVM). The DVM should be accurate to 1/100 of a volt DC.
With the control power switch turned ON, wait until the
List page appears. This is because the graphics required
to create this screen will draw more current than when
the screen is not fully booted. If the screen never appears
however (possibly due to a voltage problem), you will
need to proceed regardless of what is or is not displayed.
In order to properly measure the DC power, it must be
checked at the DC power supply.
Ensure that the meter is set to the proper range (DC, 0-50
V or equivalent), as well as observing proper wire polarity.
The acceptable range for the supply is as follows:
• 12 Volt Supply (+12.10 to +12.20 Vdc)
120 VAC
or
240 VAC
DCDC
Voltage
Adjust
Power Supply
+12 VDC Adjustment
Place the negative lead on the minus (-) terminal
of the supply, and the positive lead on plus (+).
Verify that the DVM is displaying in the range of
+12.10 to +12.20.
If adjustment is required, locate the adjust-
ment access hole on the supply, as previously
shown. While watching the DVM, slowly rotate
the screwdriver blade clockwise to increase the
voltage or counter-clockwise to decrease until
the voltage is correctly adjusted. NOTE: Extreme
care must be used when adjusting the po-
tentiometer. Adjustment should only be per-
formed by qualied personnel. The use of a
non-conductive device is recommended.
POWER SUPPLY REPLACEMENT
If the power supply is found to be bad, or not capable
of acceptable adjustment, the supply will need re-
placing. Refer to the Recommended Spare Parts list
for the part number.
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Frick Quantum HD/LX Control Panel Installation Operation and Maintenance Guide

Brand
Frick
Model
Quantum HD/LX Control Panel
Category
Touch screen monitors
Type
Installation Operation and Maintenance Guide
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