SICK SCPS Product information

Brand: SICK

Model: SCPS

Type: Product information

This manual is also suitable for

SCPS Process gas analysis system (PGA)

PRODUCT INFORMATION

SCPS

GAS ANALYSIS UNDER THE HARSHEST CONDITIONS,

DIRECTLY ON ROTARY KILNS

Process gas analysis system (PGA)

Cement production is a process that consumes a great deal of resources and energy.

Due to high competitive pressure, saving energy and increasing production efcien-

cy are necessities. This is why more and more manufacturers are using alternative

source materials and fuels. The use of inhomogeneous and often unclean fuels

usually results in an increased concentration of undesirable sulfuric and chlorine

compounds in the process.

The state-of-the-art process gas analyzer system (SCPS - SICK Cement Probe System)

provides reliable information on process quality, which helps in detecting problems

early on — such as incomplete combustion, cyclone and kiln blocks as well as chlo-

rine concentrations harmful to the process — and helps to prevent these problems.

THE MODULAR SYSTEM SOLUTION

FROM A SINGLE SOURCE

RUGGED, FLEXIBLE, RELIABLE SCPS

HOT/WET EXTRACTIVE OR

COLD/DRY EXTRACTIVE

MEASUREMENT?

The cold/dry extractive process gas analysis has been the

industrial standard for decades. The process is well-suited to

measure the components relevant to the combustion process,

, CO, CO

and O

(for gas ring, CH

as well).

Increasing use of alternative fuels means that the demand for

measuring the components SO

, HCl and NH

is growing as

well, as these occur in greater quantities in the combustion

of these fuels. However, there are limitations when measur-

ing these using cold/dry extractive analysis because they are

highly water-soluble. On the one hand, condensation in the gas

cooler causes the components to be extracted (“washed out”)

from the gas and, on the other hand, it causes acids to form.

As these acids are harmful to the analyzer system, SO

is often

intentionally removed by the addition of hydrogen peroxide.

The hot/wet extractive process gas analysis offers an advan-

tage in that, here, high temperatures are present throughout.

, HCl and NH

do not form acidic condensate and can be

measured without problems.

As a result, which analytical process should be used mostly

depends on the fuel. SICK offers reliable solutions for both of

these analytical processes. The modular SCPS system solution

from SICK covers all variants from a single source and provides

customers with optimal solutions for their individual require-

ments.

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Maximum lter service life thanks to

2-stage lter back-purging

The lter back-purging with compressed air

cleans both the lter itself and the lter space

thoroughly. This prevents the blown-out dust

from settling again in the lter, signicantly

increasing the service life of the lter.

Shock blower reduces maintenance effort at the

probe

Based on the system variant, the integrated shock blower

cleans the probe tube efciently with compressed air at reg-

ular intervals. In contrast to mechanical cleaning processes,

no cleaning tools can get stuck.

Cooling unit

Sample probe

SCPS RUGGED, FLEXIBLE, RELIABLE

ADVANTAGES AT A GLANCE

Filter space

Filter

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Anti-stick movement and rotation prevent build-up

on the probe tube

The probe tube moves forwards and backwards during the

measurement. Depending on the system variant, there are

additional rotational movements. This prevents material

accumulation on the probe tube.

Process control using gas analysis

Determining the gas concentration relevant to combustion:

CO, NO

, CO

, CH

, O

. To ensure product quality and plant

availability, hot/wet extractive measurement offers the option

of measuring the components SO

, HCl and NH

. Depending

on the customer requirement, the system can measure differ-

ent gas components.

Effective probe cooling makes high-temperature

use possible

The effective cooling protects the sampling probe

at temperatures up to 1,400 °C. Depending on the

system variant, water or oil is used as the coolant.

For recooling, the cooling unit can be connected

to the plant’s internal water cooling system. As an

alternative, recooling by ventilating with ambient air

is possible.

Analyzer system

Cooling unit

Measuring gas line

RUGGED, FLEXIBLE, RELIABLE SCPS

Sample probe

Cooling unit

PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK8023742/2018-12-07

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System variants SCPS1100 SCPS3100 SCPS3300

System components

SCPS1100 +

MKAS

SCPS3100 +

MKAS

SCPS3300 +

MCS300P HW

Investment costs

O o o O O o O O O

Maintenance effort

O O O O O o O o o

Suitability for alternative fuels

O o o O O o O O O

SCPS SYSTEM AND SERVICE ARE OPTIMALLY ALIGNED

SO THAT EVERYTHING FITS PERFECTLY

THE RIGHT COMBINATION

FOR EVERY REQUIREMENT

In SCPS, SICK offers a complete modular system. All components of the SCPS are

provided from a single source. This ensures the optimal interplay of all modules and

functions. Depending on the requirement, SCPS can be custom-congured. You have

the choice between two different probes and two different analyzer systems, and

each of them can also be adapted to the specic respective system.

SCPS probes SCP1000 SCP3000

2-stage lter back-purging

O O

Anti-stick movement

–

Shock Blower

–

Retraction device

Pneumatic cylinder Pneumatic spindle drive

Rotating device

–

Sampling point

Before kiln seal After kiln seal

Coolant

Oil Water

SCPS analyzer systems MKAS MCS300P HW

Measurement processes

Cold/dry extractive Hot/wet extractive

Measuring components

CO, NO

, CO

, SO

, O

CO, NO

, CO

, SO

, O

, NH

, HCL

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COMPREHENSIVE SERVICE PROVIDING

TOTAL PEACE OF MIND

Reliable, quick and skilled services – from planning and set-up to

maintenance – are indispensable for gas analysis in the kiln inlet.

The availability of the analysis is crucial for downtime optimization

and the energy efciency of the entire plant.

SICK provides a worldwide service organization with experienced

experts. The one-stop-shop principle of the SCPS ensures that

SICK customers always have one permanent contact person.

Remote access allows for quick solutions to many problems. Exchanging import-

ant information ensures that the service technician is perfectly prepared when he/

she appears on site.

Condition monitoring does much more than provide additional information that

helps in case of remote maintenance. Important “vital parameters” are also

continuously monitored, allowing problems in the analyzer system to be detected

early, maintenance work planning to be improved and spare parts orders to be

triggered. This prevents unscheduled machine downtimes.

PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK8023742/2018-12-07

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PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK 8023742/2018-12-07

Subject to change without notice

SCPS PROCESS GAS ANALYSIS SYSTEM (PGA)

Product description

The SCPS process gas analyzer system

is used for gas measurement directly on

rotary kilns. Rugged sample probes, ef-

fective cleaning mechanisms combined

with hot or cold extractive analyzer sys-

tems and exible remote maintenance

- SICK is the only manufacturer that

delivers the whole portfolio of products

from a single source. The analyzers

are congured to measure not only the

important combustion parameters O

CO, CO

, NO and, if applicable, CH

, but

also process parameters such as SO

HCL and NH

. Thanks to their minimal

maintenance, maximum availability,

and precise measured values, the SCPS

system really shines, especially when it

comes to combustion with high levels of

sulfur or chlorine.

At a glance

• Simultaneous measurement of all

relevant gas component such as O

CO, CO

, NOx, CH

, SO

, HCL, NH

• Rugged and cooled sample probes,

can be used up to 1,400 °C and

2,000 g/m³ dust

• Up to 98% availability of the complete

system

• Quick service thanks to remote main-

tenance

Your benets

• Prevention of system downtimes due

to timely detection of problems in the

process

• Uniformly high product quality thanks

to process control

• Lower energy costs due to an opti-

mized combustion process

• Rugged and proven technology for

minimal maintenance work

• High system availability due to har-

monized components from a single

source

• Quick and capable assistance thanks

to remote access and an experienced

service team that is active all over

the world

System solutions

CUSTOMIZED ANALYZER SYSTEMS

SCPS

Subject to change without notice

GAS ANALYSIS UNDER THE HARSHEST

CONDITIONS, DIRECTLY ON ROTARY KILNS

Additional information

Detailed technical data . . . . . . . . . . . .9

Ordering information . . . . . . . . . . . . . .9

- www.sick.com/SCPS

For more information, simply enter the link or scan the QR code and get direct access to

technical data, CAD design models, operating instructions, software, application examples, and

much more.

PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK8023742/2018-12-07

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PROCESS GAS ANALYSIS SYSTEM (PGA) SCPS

Detailed technical data

Process gas analysis system (PGA) SCPS

General notes

SCPS1100 SCPS3100 SCPS3300

System components

SCP1000

MKAS

SCP3000

MKAS

SCP3000

MSC300P HW

Features

SCPS1100 SCPS3100 SCPS3300

Measuring components

CO, CO

, NO

, SO

, CH

, O

CO, CO

, NO

, SO

, CH

, O

HCL, NH

Max. number of measurands

Depending on integrated

analyzer

–

Measurement techniques

cold-extracting heat-extracting

Probe tube cooling

oil-cooled water-cooled

Probe cleaning

Backwashing Backwashing with shock blower

Rotation drive

–

Performance

SCPS1100 SCPS3100 SCPS3300

Measuring ranges

Measuring ranges depend on integrated analyzer and appli-

cation

More than 60 measuring

components available (de-

pending on concentration and

sample gas composition), up

to 6 components simulta-

nously, 2 measuring ranges

per component, automatic

measuring range switching

(adjaustable), 2 limit values

per component, measuring

ranges depend on application

and combination of measur-

ing components

Process temperature

≤ +1,400 °C

Dust load

≤ 2,000 g/m³

Mechanics/electronics

Power consumption

≤ 6 kW

With 15 m measuring gas line

Ordering information

Type Measured values Measurement

techniques

Probe tube

cooling

Probe cleaning Rotation drive Part no.

SCPS1100

CO, CO

, NO

, SO

, O

cold-extracting

oil-cooled Backwashing – On request

SCPS3100 water-cooled

Backwashing with

shock blower

On request

SCPS3300

CO, CO

, NO

, SO

, O

, HCL, NH

heat-extracting water-cooled

Backwashing with

shock blower

On request

PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK 8023742/2018-12-07

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SCPS PROCESS GAS ANALYSIS SYSTEM (PGA)

System component SCP1000

General notes

Auxiliaries

Instrument air: 6 bar; dust, oil and water free

Features

Dimensions (W x H x D)

4,800 mm x 1,050 mm x 1,430 mm (probe unit)

600 mm x 600 mm x 300 mm (on-site control cabinet)

1,100 mm x 2,100 mm x 800 m (cooling unit)

Performance

Process temperature

≤ +1,400 °C

Dust load

≤ 2,000 g/m³

Interfaces

Operation

Via Siemens or Allen-Bradley control unit

Via on-site operating unit

Mechanics/electronics

Power consumption

≤ approx. 3.5 kW

Three-phase current

3-phase: 400 V, 50 Hz

Voltage

220 V

Frequency

50 Hz

Conformities

Electrical safety

Enclosure rating

IP54

Ambient data

Ambient temperature

–20 °C ... +55 °C

System component SCP3000

General notes

System components

Purgable sampling probe

Heated lter unit SCP3000-F

Pressure surge blower

Lock box

Rotation drive

Pneumatic emergency retraction

Movement device

Control and supply unit

Cooler

Auxiliaries

Instrument air: 6 bar; dust, oil and water free

Features

Dimensions (W x H x D)

4,500 mm x 600 mm x 1,300 mm (probe unit)

200 mm x 300 mm x 350 mm (on-site control cabinet)

1,200 mm x 1,600 m x 600 m (cooling unit)

1,000 mm x 760 mm x 210 mm

PROCESS GAS ANALYSIS SYSTEM (PGA) – SCPS | SICK8023742/2018-12-07

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PROCESS GAS ANALYSIS SYSTEM (PGA) SCPS

Performance

Process temperature

≤ +1,400 °C

Interfaces

Ethernet

RS-232

RS-485

Modbus

PROFINET

DF1

Operation

Via Siemens or Allen-Bradley control unit

Via on-site operating unit

Mechanics/electronics

Conformities

EN 60204-1

Electrical safety

Enclosure rating

IP54

OF OUR FOLLOWING SERVICES FOR YOU

Access information on net prices and individual discounts.

Easily order online and track your delivery.

Check your history of all your orders and quotes.

Create, save, and share as many wish lists as you want.

Use the direct order to quickly order a big amount of

products.

Check the status of your orders and quotes and get

information on status changes by e-mail.

Save time by using past orders.

Easily export orders and quotes, suited to your systems.

SICK AG | Waldkirch | Germany | www.sick.com

SICK AT A GLANCE

SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With

more than 8,800 employees and over 50 subsidiaries and equity investments as well as numerous agencies

worldwide, SICK is always close to its customers. A unique range of products and services creates the

perfect basis for controlling processes securely and efciently, protecting individuals from accidents, and

preventing damage to the environment.

SICK has extensive experience in various industries and understands their processes and requirements.

With intelligent sensors, SICK delivers exactly what the customers need. In application centers in Europe,

Asia, and North America, system solutions are tested and optimized in accordance with customer specica-

tions. All this makes SICK a reliable supplier and development partner.

Comprehensive services round out the offering: SICK LifeTime Services provide support throughout the

machine life cycle and ensure safety and productivity.

That is “Sensor Intelligence.”

Worldwide presence:

Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France,

Germany, Great Britain, Hungary, Hong Kong, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands,

New Zealand, Norway, Poland, Romania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea,

Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Emirates, USA, Vietnam.

Detailed addresses and further locations

- www.sick.com

8023742/2018-12-07 ∙ AB_06 ∙ Pre USmod en48

SICK SCPS Product information

Brand: SICK

Model: SCPS

Type: Product information

This manual is also suitable for

SCPS Process gas analysis system (PGA)

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SICK SCPS Product information

This manual is also suitable for

SICK SCPS Product information

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