STANDARD CONSOLE FOR:
V6.3 (T9200 DELUXE, T9500 DELUXE, T9600 DELUXE, T9250 DELUXE, T9450 DELUXE)
DGA3J
ENGINEERING GUIDE
Date of last revision: 11.05
ENGINEERING GUIDES
1
TREADMILL.UPPERBDENG.2006.REV2
Date of last revision: 11.05
ENGINEERING GUIDES
TREADMILL.UPPERBDENG.2006.REV2
2
ENGINEERING MODE
With the SAFETY KEY in place, hold down
“ELEVATION UP”
and
“SPEED DOWN”
for 5 seconds.
““EENNGG11””
appears
in the time window. The user has five engineering modes to choose from. The
“SPEED”
and
“ELEVATION”
keys scroll
through the modes while
“SELECT”
chooses the mode. All other keys are disabled during the submenu display.
Display Engineering Mode
ENG1 Edit variables mode. Edits variables stored in the NOVRAM (except accumulated hours and
distance). Speed and incline variables can be edited in this mode.
ENG2 Display mode. Tests displays and keyboard
ENG3 Burn in mode. Runs continuous elevation program P5 at one half maximum speed
ENG4 Auto-calibration mode. Calibrates both speed and elevation
ENG5 Speed sensor mode. Tests speed sensor functionality
NONE No engineering mode chosen. Restart board
ENG1: EDIT VARIABLES MODE
The display in the bottom center shows "P" followed by the current NOVRAM address. The display on the right shows
the value stored at the current address. The software version displays in the left window when the address is P6 (config).
For the speed or incline addresses, the current values display in the left window.
Key functions in ENG1
Key Function
ENTER/SELECT Stores displayed value at address Px
SPEED UP Increases displayed value. If P2 or below, increases speed. If P4 or P5 increases incline.
SPEED DOWN Decreases display value. If P2 or below, decreases speed if P4 or P5 decreases incline
STOP Stores default value address Px
ELEVATION UP Increases to next Px address
ELEVATION DOWN Decreases to next Px address
START No function
Address Description Default Value Min.Value MaxValue
P0 Minimum speed 41 2 70
P1 Max Speed 363 250 400
P2 Half Max Speed 189 100 270
P3 Elevation slope-not currently used 1 1 255
P4 Min. Elevation 69 1 150
P5 Max Elevation 217 130 235
P6 Checksum Value (see next page for details)
P7 Max Time 99 15 99
P8 Default Weight 150 35 400
P9 Accumulated Time 0 0 6553.5
P10 Accumulated Distance 0 0 65535
P11 Belt Thickness 5 0 10
P12 Roller Diameter 60 60 60
P13 Elevation Direction (reading a/d values) 255 0 255
P14 EXIT (starting at software ver. 5.6 Only) N/A N/A N/A
DGA3J Upper Board: Engineering Guide
Address Description Default Value Min. Value Max. Value
Checksum Configuration 0 0 11
value (P6) Offset for Different models per Min. offset Max. offset
v5.1: 792E Software Version v5.1 v5.6 v5.1 v5.6
v5.6: 240D
T9300 No HRT -TM55/TM55C 17 19 5 5
00-English, 0.5 to 10 mph, 12% incline
01-Metric, 1.0 to 15 km/h, 12% incline
T9400 HRT-TM56 17 19 5 5
02-English, 0.5 to 10 mph, 12% incline
03-Metric, 1.0 to 15 km/h, 12% incline
T9350 No HRT-TM42/TM42C 5 5 5 5
04-English, 0.5 to 10 mph, 12% incline
05-Metric, 1.0 to 15 km/h, 12% incline
T9450 HRT-TM47/TM47C 5 5 5 5
06-English, 0.5 to 10 mph, 12% incline
07-Metric, 1.0 to 15 km/h, 12% incline
T9500 HRT-TM54 (v5.1 ONLY) ** 13 N/A 15 N/A
08-English, 0.5 to 12 mph, 15% incline
09-Metric, 1.0 to 18 km/h, 15% incline
T9500 HRT-TM54C (v5.6 ONLY) ** N/A 19 N/A 15
08-English, 0.5 to 12 mph, 12% incline
09-Metric, 1.0 to 19 km/h, 12% incline
**T9500 - Please note that there are two different model years of the T9500. On v5.1,
2002-2003 model year, the elevation went up to 15%. On the new version, v5.6, model year 2004,
elevation only goes to 12%. When replacing v5.1 software with v5.6 configure the console as a
T9600. This will allow the elevation range to be the same despite the software change.
T9600 HRT-TM53C (O/C) & TM53D N/A 13 N/A 15
(v5.6 ONLY)
10-English, 0.5 to 12 mph, 15% incline
11-Metric, 1.0 to 19 km/h, 15% incline
DGA3J Upper Board: Engineering Guide continued
Date of last revision: 11.05
ENGINEERING GUIDES
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TREADMILL.UPPERBDENG.2006.REV2
TREADMILL.UPPERBDENG.2006.REV2
Date of last revision: 11.05
ENGINEERING GUIDES
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Offset for Different models per
Min. offset Max. offset
Software Version v6.3 v6.3
T9250/T9450 5 5
40-English, 10 mph, 12% elevation
41-Metric, 16 kph, 12% elevation
T9500 19 5
42-English, 12 mph, 12% elevation
43-Metric, 19 kph, 12% elevation
T9600 13 15
44-English, 12 mph, 15% elevation
45-Metric, 12 kph, 15% elevation
T9200 19 5
46-English, 10 mph, 12% elevation
47-Metric, 16 kph, 12% elevation
ACCUMULATED HOURS AND DISTANCE:
Addresses P9 and P10 are reserved for accumulated hours and distance. Although these two addresses can be
viewed in edit variables mode, they cannot be cleared by pressing
“STOP”
or
“SELECT”
. The user must hold ELV+
and ELV- for 5 seconds. They can be cleared in any mode. If a NOVRAM error occurs on power up, the hours and
distance are also cleared.
DGA3J Upper Board: Engineering Guide continued
ENG2: DISPLAY TEST MODE
Key Function
ENTER/SELECT Toggles all LEDs and displays on or off
SPEED UP Turns on individual segments in all the displays in a clockwise motion
SPEED DOWN Turns on individual segments in all the displays in a counter-clockwise motion
STOP Watch dog test: Reboots into normal operating mode if test passes
ELEVATION UP Shifts 8. across the seven segment displays and a character that shows all
segments on across the alphanumeric displays along with a column or row of
LEDs across the dot matrix displays
ELEVATION DOWN Shifts 8. across the seven segment displays and a character that shows all
segments on across the alphanumeric displays along with a column or row of
LEDs across the dot matrix displays
START Turns on dot matrix columns and function LEDs: displays heart rate when
heart rate LED on. When the IBD2J, daughter board, is connected and the
time LED is on, main board displays IBD2J software version in elevation window and IBD2J
checksum in function window. If not connected or if there is a communication problem with
the IBD2J, it displays 0.0 and 0000 as version and checksum, respectively.
ELEVATION 1 Displays Elx in the elevation and speed windows, where x is the value of the grade key.
to ELEVATION 9 (Only displays when using the 25-key touchpad, has the elevation quick keys.)
SPEED 1 to Displays SPx in the elevation and speed windows, where x is the value of the speed key.
SPEED 9 (Only displays when using the 25-key touchpad, has the speed quick keys.)
ENG3: BURN IN MODE
The burn in mode can be used to run tests that require the treadmill to continually run. The program is based on the
5K run. Segment changes occur every 0.1 mi. or 0.1 km, depending on the treadmill configuration. When the
system reaches the last segment, it loops to the first segment. Speed at programs start is at fi maximum speed. The
user can adjust speed and incline. The program returns to the preset incline upon segment completion. Keyboard functions
are the same as in normal operating mode.
Key Function
ENTER/SELECT Scrolls heart rate, pace, calories, and distance. If held, automatically scans information.
SPEED UP Increases speed
SPEED DOWN Decreases speed
STOP Pauses program. Resets board if held.
DGA3J Upper Board: Engineering Guide continued
Date of last revision: 11.05
ENGINEERING GUIDES
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TREADMILL.UPPERBDENG.2006.REV2
TREADMILL.UPPERBDENG.2006.REV2
Date of last revision: 11.05
ENGINEERING GUIDES
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Key Function (continued)
ELEVATION UP Increases incline
ELEVATION DOWN Decreases incline
START Resumes program if paused.
ENG4 AUTO-CALIBRATION MODE
1. Check Configuration in ENG1 before auto-calibrating treadmill.
2. Press the
“SELECT/SCAN”
key once - DO NOT hold down the key. SEG 4-5 should display
""AAUUTTOO""
in the
time window
3. Press the
“START”
key once. Target elevation displays in the elevation window and target speed displays in the
speed window
4. To see actual elevation and speed readings press
“SELECT/SCAN”
key once again. Actual A/D reading of
the elevation voltage is now displayed in the elevation window while the actual speed is displayed in the
speed window
5. The treadmill software will look where the elevation motor stalls for the lowest point the treadmill elevation
motor will go. Then the treadmills elevation will back off using a predetermined Offset. The resulting reading
is saved as 0% grade. Then the treadmill software will look where the elevation motor stalls for the highest
point the treadmill elevation motor will go. Then the treadmills elevation will back off using a predetermined
Offset. The resulting reading is saved as 12% or 15% grade depending on what model the console is
configured for. Meanwhile the belt is being driven while the speed is being monitored. As it hits the minimum
speed, half maximum speed and maximum speed the PWM is recorded in each of these targets.
6. To look at these numbers after calibration go into engineering mode go to "ENG1" press
“SELECT/SCAN”
key.
Time window should display
""PP00""
7. The saved numbers will be in the speed window, which is the large 7 segment displays to the right of the dot
matrix display. The number in the time window (small 7 segment displays below the dot matrix display)
corresponds to the target number designator as follows.
ENG5 SPEED SENSOR MODE
SENSOR TEST is displayed on the display at the top of the board. The PWM is displayed on the 7-segment display
on the left and the belt speed on the right. To test the sensor increase/decrease the PWM and
measure the belt speed with a hand held device.
ERROR MESSAGES
Three types of errors can occur; speed, elevation and NOVRAM. All three use same display to indicate the error. A
speed or elevation error will have the error number in the time window. An elevation error shuts down the treadmill
and disables normal operation, including safety key detection. A speed error also shuts down the treadmill. The user,
however, can enter engineering mode after an error announcement.
DGA3J Upper Board: Engineering Guide continued
ERROR DISPLAY DESCRIPTION SOLUTION
On power up, the system verifies the values stored in NOVRAM. If an error occurs, the system displays "init" in the
time window and automatically writes the defaults values to the NOVRAM, including operating hours and distance.
Normal operation occurs after the write is completed.
1. Enter ENG1 mode.
2. Press the
“SELECT/SCAN”
key once - do not hold down the key. SEG 4-5 should display
""PP00""
in the time
window
3. Press the
“ELEVATION UP”
or
“SPEED UP”
keys through P5
4. Press the
“ELEVATION UP”
or
“SPEED UP”
keys one more where P6 would display (you may see "P6" briefly) the
current checksum will display in the time window. Verify that the displayed checksum
DGA3J Upper Board: Engineering Guide continued
NOVRAM
Px values
NOVRAM
user
program
values
Elevation
range
Elevation
stall
Elevation
lost
Overspeed
"Init" on
power up
"UCLr" on
power up
E4
E5
E6
E7
Px values stored in NOVRAM are
outside valid ranges or checksum
invalid.
Time, speed, or elevation values
stored in NOVRAM are outside valid
ranges or checksum invalid.
Current elevation position is outside
zero and max elevation values stored
in NOVRAM (P4 and P5).
Current elevation position has not
reached target incline and has not
moved +/- 2 values from the last
reading after 10 seconds.
Current elevation position is outside
zero and max elevation values stored
in NOVRAM, due to elevation signal
getting lost. In Edit Variables Mode,
elevation value is usually either 0 or
255.
Speed of the belt surpasses the
calibrated max speed by 2.0mph or
km/h, as measured by the speed
sensor.
The system checks for valid P6 configuration. It
writes the default values with respect to P6, if valid.
If not, it writes default values to the NOVRAM based
on a "4" configuration. No user interface necessary
- occurs on power up.
The system clears user program values. No user
interface necessary - occurs on power up. If "init"
occurs, "UCLr" also occurs afterwards, but not vice
versa.
Enter Edit Variables Mode (ENG1) and
manually position elevation within the min and max
values. If not possible, recalibrate min and max
elevation.
Check for bad 8-pin Telco cable. Check for
connection between motor controller and incline
motor. Check for bad incline motor.Safety key error,
reboot treadmill.
Check for bad 8-pin Telco cable. Check for
connection between motor controller and incline
motor. Check for bad incline motor.
Cycle power to clear error if error occurs again
check speed sensor and magnets
Date of last revision: 11.05
ENGINEERING GUIDES
7
TREADMILL.UPPERBDENG.2006.REV2
Date of last revision: 11.05
TREADMILL.UPPERBDENG.2006.REV2
ENGINEERING GUIDES
8
Software Version 5.1 - If the safety magnet has been removed during a program while the incline was used an E5
may occur randomly until the treadmill is properly rebooted.
1. With power to the treadmill, remove the safety magnet.
2. Shut the treadmill off
3. Wait 10 seconds
4. Turn the treadmill on
5. Insert Safety magnet
USER PROGRAMS:
Program Type Time
P1 Manual No max time. Timer rolls over at 99:99. Program counts up if pre-selected time
is zero. Program counts down if pre-selected time is non-zero
P2 Interval 24 minutes default; counts down. Max time 99:00
P3 Weight Loss 48 minutes default; counts down. Max time 99:00
P4 Weight Loss 32 minutes default; counts down. Max time 99:00
(elevation & speed)
P5 5K Run 0 minutes default - no time limit; counts up
P6 10K Run 0 minutes default - no time limit; counts up
P7 Heart Rate control 34 minutes default; warm up until target heart rate is reached,
(speed and/or elev.) manual cool down; counts down. Max time 99:00
P8 (v6.3 only) SPRINT 8 20 minute program segments; counts down
U1-U5 User Programs 12 minute default; counts down. Max time 99:00
For the Manual program, the user controls both speed and incline during run time. For P2 and P3 programs, the user
controls incline manually. Minimum program time is 2 minutes (demo purposes); maximum time is 99 minutes. For P4,
both speed and incline are programmed controlled. Minimum program time for P4 is 2 minutes; maximum time is 99
minutes. For P5 and P6, the user controls speed manually. For P7, the user enters target heart rate. The system
controls incline. Minimum program time for P7 is 15 minutes (5 minute warm up, 5 minute cool down, 5 minute heart
rate control minimum); maximum time is 99 minutes.
User programs are programs designed by the user, storing both speed and incline changes. The user has 12
possible interval changes. The minimum time is 12 minutes, max is 97 minutes.
SAFETY SWITCH
If the safety switch magnet disconnects from the console, the treadmill shuts down if running a program. The treadmill
displays
""-- -- -- --""
in the time window indicating that the safety switch is out. This is a safety precaution to warn the user
that power is still being applied to the board. This safety switch condition occurs in any mode, including engineering
modes.
When the magnet reconnects to the console, the board resets. Any activity or program run time information prior to
the reconnection will be lost. An E5 error message may be displayed when the safety key was removed
DGA3J Upper Board: Engineering Guide continued
DGA3J Upper Board: Engineering Guide continued
USER ENGINEERING MODE
User Engineering Mode, added starting in v5.6, is designed for the user to access functions that will not affect important
treadmill settings. The user must hold down
“SPEED DOWN”
and
“SELECT”
for 5 seconds while treadmill is in any
state of setting up a program. When in the User mode,
""UUSSEERR""
displays in the center window. The user presses the
“ELEVATION”
keys to scroll through the available data/functions. The data corresponds to its Px address that is available
in ENG1 (edit variables) mode. To select the data/function, the user presses
“START”
. To exit the user presses
“STOP”
.
UNITS
P6 represents units. The user can modify this data but only the units' portion of the configuration.
A number appears in the right window. If it is even, the treadmill is configured in English units; an odd number
represents a Metric configuration. The user presses the
“SPEED”
keys to toggle between English and Metric.
In order to save the modified value, the user must press
“SELECT”
. Note that changing units does affect the stored
value of weight and clears any stored user programs. Changing units may also require the user to perform
auto-calibration.
DEFAULT WEIGHT
P8 represents default weight. Weight appears in the right window. To modify weight, the user presses the
“SPEED”
keys. To save the new default weight, the user must press
“SELECT”
prior to exiting. If Units is modified
immediately prior, weight defaults to 150 lbs. or 68 kg.
ACCUMULATED TIME
P9 represents accumulated time, in hours. The user can view but not modify this data. The
“SPEED”
keys are
disabled while viewing. To exit, the user presses
“STOP”
.
ACCUMULATED DISTANCE
P10 represents accumulated distance, in either miles or kilometers. The user can view but not modify this data.
The
“SPEED”
keys are disabled while viewing. To exit, the user presses
“STOP”
.
AUTO-CALIBRATION
Auto-calibration is not represented by a Px designation.
""AAUUTTOO""
appears in the center window. When the user
enters the function,
""AAUUTTOO""
begins flashing. To begin auto-cal, the user presses
“START”
.
Auto-calibration functions the same as in ENG4 of the Engineering Modes. Elevation A/D or Grade in % appears
in the left window. Speed or PWM value appears in the right window. When auto-calibration is complete, the
user presses
“STOP”
to exit. Pressing
“STOP”
prior to completion cancels auto-calibration.
EXIT USER ENGINEERING MODE
P14 represents exit mode. When the user presses
“START”
to select the function, the console performs a reboot,
returning to program setup.
ENGINEERING GUIDES
9
Date of last revision: 11.05TREADMILL.UPPERBDENG.2006.REV2
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