Vision Fitness PREMIER UPPER BOARD Engineering Manual

Type
Engineering Manual
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
1
STANDARD CONSOLE FOR:
(T9200 PREMIER, T9500 PREMIER, T9600 PREMIER, T9250 PREMIER, T9450 PREMIER, T9700S, T9700HRT)
PREMIER UPPER BOARD
ENGINEERING GUIDE
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
2
ENGINEERING MODE
The user must hold down
“ELEVATION UP”
and
“SPEED DOWN”
for 5 seconds after powering up the treadmill to
enter the engineering menus. The P6 menu appears with the software version in the message center along with the
model number. Press
“STOP”
to exit P6. The user has 6 engineering modes to choose from. The
“SPEED”
and
“ELEVATION”
keys scroll through the modes, while
“SELECT”
chooses the mode. HOLDING the
“SELECT”
button
saves information and the
“STOP”
button goes back to the previous screen.
Display Engineering Mode
Configure Mode Edits variables stored in the NOVRAM. Speed and Incline variables can be edited
in this mode.
Display Test Mode Tests displays and keyboard
Burn In Mode Runs continuous program
Auto-Calibration Mode Calibrates both speed and elevation
Speed Sensor Test Mode Tests speed sensor functionality
RS232 Test Mode RS232 communication circuit
Exit Exit engineering mode
ENG1: EDIT VARIABLES MODE
The display shows the P address. To choose the P address press
“SELECT”
.
To clear P9 total time press and hold
“START”
for 3 seconds
To clear P10 total distance press and hold
“START”
for 3 seconds
To clear P19, P20, and P21 time from last maintenance press and hold
“START”
for 3 seconds
T9200/T9250/T9450 VARIABLES
Address Description Default Value Min.Value MaxValue
P0 Minimum Speed N/A 310 600
SP1 Speed Check 2 N/A 700 1100
P1 1/2 max N/A 1400 2100
SP2 Speed Check 4 N/A 2000 3000
P2 Max speed N/A 3200 4500
P3 LED Brightness 3 0 9
P4 Minimum Elevation N/A 30 300
P5 Max Elevation N/A 650 900
P6 Model and Units N/A N/A N/A
P7 Max Time 99 15 99
P8 Default Weight 150 80 400
P9 Accumulated Time N/A N/A N/A
P10 Accumulated Distance N/A N/A N/A
P11 Belt Thickness (depends on the model) 13 44
P12 Roller Diameter 60 60 60
P13 Elevation motor 1
P14 Pause Time 5:00 :20 10:00
P15 Default Time 30 1 99
P16 Default Age 40 5 120
P17 Elevation Errors (turn on/ off) 1 N/A N/A
Premier Upper Board: Engineering Guide
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
3
T9200/T9250/T9450 VARIABLES (continued)
Address Description Default Value Min.Value MaxValue
P18 Scroll Speed 2 1 5
P19 Deck Lubrication (T9700 only) N/A N/A N/A
P20 Clean Message (T97000 only) N/A N/A N/A
P21 Check Motor Brushes (T9700 only) N/A N/A N/A
P22 Exit Mode (Exits Eng 1)
T9500/T9600/T9700S/T9700HRT VARIABLES
Address Description Default Value Min.Value MaxValue
P0 Minimum Speed N/A 310 600
SP1 Speed Check 2 N/A 700 1400
P1 1/2 max N/A 2000 3200
SP2 Speed Check 4 N/A 3000 4200
P2 Max speed N/A 3900 5200
P3 LED Brightness 3 0 9
P4 Minimum Elevation 250 30 300
P5 Max Elevation 850 650 900
P6 Model and Units N/A N/A N/A
P7 Max Time 99 15 99
P8 Default Weight 150 80 400
P9 Accumulated Time N/A N/A N/A
P10 Accumulated Distance N/A N/A N/A
P11 Belt Thickness (depends on the model) 13 44
P12 Roller Diameter 60 60 60
P13 Elevation motor 1 N/A N/A
P14 Pause Time 5:00 :20 10:00
P15 Default Time 30 1 99
P16 Default Age 40 5 120
P17 Elevation Errors (turn on/ off) On N/A N/A
P18 Scroll Speed 2 1 5
P19 Deck Lubrication (T9700 only) N/A N/A N/A
P20 Clean Message (T97000 only) N/A N/A N/A
P21 Check Motor Brushes (T9700 only) N/A N/A N/A
P22 Exit Mode (Exits Eng 1)
Premier Upper Board: Engineering Guide
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
4
CONFIGURATION
Modify the units by pressing the speed arrows to select MI or KM.Press and hold
“SELECT”
to save.
ENG2: DISPLAY TEST MODE
Key Function
ENTER/SELECT All LEDs light up
SPEED UP Turns on individual LEDs in all the displays in a clockwise motion and the dots in the dot
matrix move up in different colors
SPEED DOWN Turns on individual LEDs in all the displays in a counter-clockwise motion and the dots in the
dot matrix move down in different colors
STOP No Function
ELEVATION UP Shifts 8 across the seven segment display and a character in the message center and a
column in the dot matrix move from Left to Right
ELEVATION DOWN Shifts 8 across the seven segment display and a character in the message center and
column in the dot matrix moves from Right to Left
START Turns on the Function LEDs one at a time. Continue to press
“START”
to test each LED.
ELEVATION 1-9 Displays Elevation number in the LED windows
SPEED 1-9 Displays Speed number in the LED windows
Premier Upper Board: Engineering Guide
T9250
0-12% elevation
0.5-10 mph/ 0.8-16kph
T9450
0-12% elevation
0.5-10 mph/ 0.8-16kph
T9200
0-12% elevation
0.5-10 mph/ 0.8-16kph
T9500
0-12% elevation
0.5-12 mph/ 0.8-20 kph
T9600
0-15% elevation
0.5-12 mph/ 0.8-20 kph
T9700S and T9700 HRT
0-15% elevation
0.5-12 mph / 0.8-20 kph
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
5
ENG 3: BURN IN MODE
The burn in mode can be used to run tests that require the treadmill to continually run. The program is based on the
5k program. Segment changes will occur, depending on the treadmill configuration. When the system reaches the last
segment, it loops to the first segment. Speed start is at half max. The user can adjust the speed and incline. The program
returns to the preset incline upon segment completion. Keyboard functions are the same as in normal operating mode.
ENG 4: AUTO-CALIBRATION
1. Check configuration in ENG 1 before auto-calibrating treadmill.
2. Press the
“SELECT”
key once.
AAUUTTOO CCAALLIIBBRRAATTEE
will scroll in the dot matrix.
3. Press
“START”
key once to begin auto-calibration
4. The treadmill software will look where the elevation stalls to determine the minimum elevation. The software
then automatically backs off to set 0% elevation.. The software will then look where the elevation stalls for the
highest point the treadmill elevation will go. The software will automatically back off and set the maximum
elevation, 12% or 15% depending on the treadmill model. Meanwhile the belt is being driven while the speed
is being monitored. As it reaches the minimum, speed 1, 1/2 max, speed 2 and max speed the PWM is
recorded for these targets. The Elevation window displays the Elevation A/D and the number to the left in the
message center displays the speed PWM.
6. To look at these numbers after calibration go into engineering mode and go to ENG1; press
“SELECT”
.
7. In P0, SP1, P1, SP2, P2 the speed will be displayed. Press
“SELECT”
to read the PWM value. P4 and P5 represent
the elevation values
ENG 5: SPEED SENSOR MODE
The PWM value is displayed in the upper left of the message center. The Dot Matrix displays a flashing row of lights
between 2 constant rows of lights. As the speed arrow UP is pressed the flashing row will flash quicker, indicating a
faster PWM.
ENG 6: RS232
Not active
Premier Upper Board: Engineering Guide
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
6
ERROR MESSAGES
Three types of errors can occur; speed, elevation, and EEPROM software error. All three use the same display to
indicate the error, with the error number appearing in the main window. An elevation error shuts down the treadmill
and disables normal operation. A speed sensor error also shuts down the treadmill. The user, however, can enter
engineering mode after an error announcement.
Premier Upper Board: Engineering Guide
ERROR DISPLAY DESCRIPTION SOLUTION
SAFETY SWITCH
If the safety magnet disconnects from the console, the treadmill shuts down if in run mode. The treadmill displays
--------
in
the main window. This is a safety precaution to warn the user that power is still being applied to the board. This safety
switch condition occurs in any mode, including engineering modes.
When the magnet reconnects to the console, the board resets. Any activity or run time information prior to the reconnection
will be lost.
Elevation
Range
Elevation
Stall
Elevation
Lost
Over speed
No Speed
Feedback
E4
E4
E6
E7
E9
Current elevation position is outside
zero and max elevation values
Current elevation position has not
reached target incline
Current elevation position is outside
zero and max elevation values, due
to elevation signal getting lost.
Speed of the belt surpasses the
calibrated max speed by 1.0 mph or
km/h as measured by the speed sensor
No speed is detected during
Auto-Calibration
Enter ENG 1 and manually position elevation within
the min and max values. If not possible, recalibrate
min and max elevation
Check for bad cable connection. Check for connection
between motor controller and elevation motor. Try to
reboot system
Check for bad cable connection. Check for connection
between motor controller and elevation motor. Check
for bad elevation motor
Cycle power to clear error. Check speed sensor and
magnets
Check speed sensor and magnets
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
7
USER ENGINEERING MODE
(Models T9700S, T9700HRT, & PREMIER Only)
Your Treadmill offers a User Engineering Mode that can access certain data and help to troubleshoot your Treadmill.
User Engineering Mode is designed for you to access functions that will not affect important Treadmill settings. To
access this mode please hold down
“SPEED DOWN”
and
“SELECT”
for 5 seconds while the Treadmill is in any state
of setting up a program.
""UUSSEERR EENNGG""
displays in the alphanumeric window. Press
“SELECT”
. To access the data press
either set of arrow keys to scroll through the available data/functions. To select the data/function, press and hold
“SELECT”
. To exit, press
“STOP”
.
P6 - UNITS
P6 represents units, English or Metric. You can select this configuration for your Treadmill. The Treadmill configuration
appears in the dot matrix. If
MMII
is shown, the Treadmill is configured in English units (miles/mph);
KKMM
represents a
Metric configuration (kilometers/kph). Press the SPEED arrows to toggle between English and Metric.In order to save
the modified value, press and hold
“SELECT”
. Note that changing units does affect the stored value of weight and
clears any stored user programs. Changing units may also require you to perform
auto-calibration.
P7 - MAX TIME
P7 represents maximum time. You can modify the time by using either set of arrow keys. Press and hold
“SELECT”
to
enter.
P8 - DEFAULT WEIGHT
P8 represents default weight. Weight appears in the alphanumeric window. To modify weight, press the SPEED arrow
keys. To save the new default weight, press
“SELECT”
prior to exiting. If Units is modified immediately prior, weight defaults
to 150 lbs. or 68 kg.
P9 - ACCUMULATED TIME
P9 represents accumulated time, in hours. This information can not be modified. To exit, press
“STOP”
.
P10 - ACCUMULATED DISTANCE
P10 represents accumulated distance, in either miles or kilometers. This information can not be modified. To exit, press
“STOP”
.
P14 - PAUSE TIME
P14 represents pause time. You can modify the pause time from 20 seconds to 10 minutes by using either set of arrow
keys. Press and hold
“SELECT”
to enter.
P15 - DEFAULT TIME
P15 represents default time. You can modify the default time from 10–99 minutes by using either set of arrow keys.
Press and hold
“SELECT”
to enter.
P16 - DEFAULT AGE
P16 represents default age. You can modify the default age by using either set of arrow keys. The default age is 40.
Press and hold
“SELECT”
to enter.
Premier Upper Board: Engineering Guide
Date of last revision: 2.06
ENGINEERING GUIDES
TREADMILL.PREMIERENG.REV2
8
USER ENGINEERING MODE
(Models T9700S, T9700HRT, & PREMIER Only)
P17 - ELEVATION ERRORS
P17 allows you to clear an elevation error. This will allow you to operate the Treadmill without elevation. Press and
hold
“SELECT”
to clear.
P18 - SCROLL SPEED
P18 represents the text speed for the alphanumeric display. The default number is 2. You can change the text speed
by using the down arrow to change the number from 1 to 5. One is the fastest and five is the slowest. Press and hold
“SELECT”
to enter.
P19 - DECK LUBRICATION MESSAGE (
T9700S
&
T9700HRT
ONLY)
P19 represents whether the service message for deck lubrication has been enabled. If enabled, a "1" appears in the
alphanumeric display. Otherwise, a "0" appears if disabled. To disable the message, you must press one of the
“SPEED”
keys so that a "0" appears in the right window. Then press
“SELECT”
to save prior to exiting. To exit, press
“STOP”
.
P20 - CLEAN TREADMILL MESSAGE (
T9700S
&
T9700HRT
ONLY)
P20 represents whether the service message for clean treadmill has been enabled. If enabled, a "1" appears in the
alphanumeric display. Otherwise, a "0" appears if disabled. To disable the message, you must press one of the arrow
keys so that a "0" appears in the right window. Then press
“SELECT”
to save prior to exiting. To exit, press
“STOP”
.
P21 - CHECK MOTOR BRUSHES MESSAGE (
T9700S
&
T9700HRT
ONLY)
P21 represents whether the service message for check motor brushes has been enabled. If enabled, a "1" appears in
the alphanumeric display. Otherwise, a "0" appears if disabled. To disable the message, you must press one of the
arrow keys so that a "0" appears in the right window. Then press
“SELECT”
to save prior to exiting. To exit, press
“STOP”
.
AUTO-CALIBRATION
(Models T9700S, T9700HRT, & PREMIER Only)
DO NOT STAND ON THE BELT WHEN PERFORMING THE AUTO-CALIBRATION!
You need to access User Engineering Mode to run the Auto-Calibration. To access this mode, please hold down
“SPEED
DOWN”
and
“SELECT”
for 5 seconds. When in the User mode,
""UUSSEERR EENNGG""
appears in the alphanumeric
window. Press
“SELECT”
. To access the data press either set of arrow keys until
""AAUUTTOO--CCAALLIIBBRRAATTIIOONN""
appears. Press
“SELECT”
.
To begin auto-cal, press
“START”
. The Treadmill will run through minimum and maximum speed and maximum incline.
This will take 3-5 minutes. Let the Treadmill perform this complete function before exiting the Engineering Mode.
""EENNDD""
will appear when the auto-calibration is complete. The Treadmill will come to a complete stop and return to the
start-up screen in the alphanumeric window.
P22 - EXIT USER ENGINEERING MODE
P22 represents exit mode. When you press
“SELECT”
, the console performs a reboot, returning to program setup.
Premier Upper Board: Engineering Guide
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Vision Fitness PREMIER UPPER BOARD Engineering Manual

Type
Engineering Manual

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