Vision Fitness T9200 DELUXE Engineering Manual

Brand: Vision Fitness

Model: T9200 DELUXE

Type: Engineering Manual

This manual is also suitable for

The Vision Fitness T9200 DELUXE treadmill offers a variety of workout programs and features to help you achieve your fitness goals. With its powerful motor and sturdy frame, the T9200 DELUXE can support users up to 300 pounds. The 20" x 54" running surface provides ample space for a comfortable stride, and the 0-12 MPH speed range and 0-12% incline range allow you to customize your workout intensity. The T9200 DELUXE also features a variety of pre-programmed workouts, including hill climbs, intervals, and fat burn, as well as a manual mode that allows you to create your own workout.

STANDARD CONSOLE FOR:

V6.3 (T9200 DELUXE, T9500 DELUXE, T9600 DELUXE, T9250 DELUXE, T9450 DELUXE)

DGA3J

ENGINEERING GUIDE

Date of last revision: 11.05

ENGINEERING GUIDES

TREADMILL.UPPERBDENG.2006.REV2

Date of last revision: 11.05

ENGINEERING GUIDES

TREADMILL.UPPERBDENG.2006.REV2

ENGINEERING MODE

With the SAFETY KEY in place, hold down

“ELEVATION UP”

and

“SPEED DOWN”

for 5 seconds.

““EENNGG11””

appears

in the time window. The user has five engineering modes to choose from. The

“SPEED”

and

“ELEVATION”

keys scroll

through the modes while

“SELECT”

chooses the mode. All other keys are disabled during the submenu display.

Display Engineering Mode

ENG1 Edit variables mode. Edits variables stored in the NOVRAM (except accumulated hours and

distance). Speed and incline variables can be edited in this mode.

ENG2 Display mode. Tests displays and keyboard

ENG3 Burn in mode. Runs continuous elevation program P5 at one half maximum speed

ENG4 Auto-calibration mode. Calibrates both speed and elevation

ENG5 Speed sensor mode. Tests speed sensor functionality

NONE No engineering mode chosen. Restart board

ENG1: EDIT VARIABLES MODE

The display in the bottom center shows "P" followed by the current NOVRAM address. The display on the right shows

the value stored at the current address. The software version displays in the left window when the address is P6 (config).

For the speed or incline addresses, the current values display in the left window.

Key functions in ENG1

Key Function

ENTER/SELECT Stores displayed value at address Px

SPEED UP Increases displayed value. If P2 or below, increases speed. If P4 or P5 increases incline.

SPEED DOWN Decreases display value. If P2 or below, decreases speed if P4 or P5 decreases incline

STOP Stores default value address Px

ELEVATION UP Increases to next Px address

ELEVATION DOWN Decreases to next Px address

START No function

Address Description Default Value Min.Value MaxValue

P0 Minimum speed 41 2 70

P1 Max Speed 363 250 400

P2 Half Max Speed 189 100 270

P3 Elevation slope-not currently used 1 1 255

P4 Min. Elevation 69 1 150

P5 Max Elevation 217 130 235

P6 Checksum Value (see next page for details)

P7 Max Time 99 15 99

P8 Default Weight 150 35 400

P9 Accumulated Time 0 0 6553.5

P10 Accumulated Distance 0 0 65535

P11 Belt Thickness 5 0 10

P12 Roller Diameter 60 60 60

P13 Elevation Direction (reading a/d values) 255 0 255

P14 EXIT (starting at software ver. 5.6 Only) N/A N/A N/A

DGA3J Upper Board: Engineering Guide

Address Description Default Value Min. Value Max. Value

Checksum Configuration 0 0 11

value (P6) Offset for Different models per Min. offset Max. offset

v5.1: 792E Software Version v5.1 v5.6 v5.1 v5.6

v5.6: 240D

T9300 No HRT -TM55/TM55C 17 19 5 5

00-English, 0.5 to 10 mph, 12% incline

01-Metric, 1.0 to 15 km/h, 12% incline

T9400 HRT-TM56 17 19 5 5

02-English, 0.5 to 10 mph, 12% incline

03-Metric, 1.0 to 15 km/h, 12% incline

T9350 No HRT-TM42/TM42C 5 5 5 5

04-English, 0.5 to 10 mph, 12% incline

05-Metric, 1.0 to 15 km/h, 12% incline

T9450 HRT-TM47/TM47C 5 5 5 5

06-English, 0.5 to 10 mph, 12% incline

07-Metric, 1.0 to 15 km/h, 12% incline

T9500 HRT-TM54 (v5.1 ONLY) ** 13 N/A 15 N/A

08-English, 0.5 to 12 mph, 15% incline

09-Metric, 1.0 to 18 km/h, 15% incline

T9500 HRT-TM54C (v5.6 ONLY) ** N/A 19 N/A 15

08-English, 0.5 to 12 mph, 12% incline

09-Metric, 1.0 to 19 km/h, 12% incline

**T9500 - Please note that there are two different model years of the T9500. On v5.1,

2002-2003 model year, the elevation went up to 15%. On the new version, v5.6, model year 2004,

elevation only goes to 12%. When replacing v5.1 software with v5.6 configure the console as a

T9600. This will allow the elevation range to be the same despite the software change.

T9600 HRT-TM53C (O/C) & TM53D N/A 13 N/A 15

(v5.6 ONLY)

10-English, 0.5 to 12 mph, 15% incline

11-Metric, 1.0 to 19 km/h, 15% incline

DGA3J Upper Board: Engineering Guide continued

Date of last revision: 11.05

ENGINEERING GUIDES

TREADMILL.UPPERBDENG.2006.REV2

Date of last revision: 11.05

ENGINEERING GUIDES

Offset for Different models per

Min. offset Max. offset

Software Version v6.3 v6.3

T9250/T9450 5 5

40-English, 10 mph, 12% elevation

41-Metric, 16 kph, 12% elevation

T9500 19 5

42-English, 12 mph, 12% elevation

43-Metric, 19 kph, 12% elevation

T9600 13 15

44-English, 12 mph, 15% elevation

45-Metric, 12 kph, 15% elevation

T9200 19 5

46-English, 10 mph, 12% elevation

47-Metric, 16 kph, 12% elevation

ACCUMULATED HOURS AND DISTANCE:

Addresses P9 and P10 are reserved for accumulated hours and distance. Although these two addresses can be

viewed in edit variables mode, they cannot be cleared by pressing

“STOP”

“SELECT”

. The user must hold ELV+

and ELV- for 5 seconds. They can be cleared in any mode. If a NOVRAM error occurs on power up, the hours and

distance are also cleared.

DGA3J Upper Board: Engineering Guide continued

ENG2: DISPLAY TEST MODE

Key Function

ENTER/SELECT Toggles all LEDs and displays on or off

SPEED UP Turns on individual segments in all the displays in a clockwise motion

SPEED DOWN Turns on individual segments in all the displays in a counter-clockwise motion

STOP Watch dog test: Reboots into normal operating mode if test passes

ELEVATION UP Shifts 8. across the seven segment displays and a character that shows all

segments on across the alphanumeric displays along with a column or row of

LEDs across the dot matrix displays

ELEVATION DOWN Shifts 8. across the seven segment displays and a character that shows all

segments on across the alphanumeric displays along with a column or row of

LEDs across the dot matrix displays

START Turns on dot matrix columns and function LEDs: displays heart rate when

heart rate LED on. When the IBD2J, daughter board, is connected and the

time LED is on, main board displays IBD2J software version in elevation window and IBD2J

checksum in function window. If not connected or if there is a communication problem with

the IBD2J, it displays 0.0 and 0000 as version and checksum, respectively.

ELEVATION 1 Displays Elx in the elevation and speed windows, where x is the value of the grade key.

to ELEVATION 9 (Only displays when using the 25-key touchpad, has the elevation quick keys.)

SPEED 1 to Displays SPx in the elevation and speed windows, where x is the value of the speed key.

SPEED 9 (Only displays when using the 25-key touchpad, has the speed quick keys.)

ENG3: BURN IN MODE

The burn in mode can be used to run tests that require the treadmill to continually run. The program is based on the

5K run. Segment changes occur every 0.1 mi. or 0.1 km, depending on the treadmill configuration. When the

system reaches the last segment, it loops to the first segment. Speed at programs start is at ﬁ maximum speed. The

user can adjust speed and incline. The program returns to the preset incline upon segment completion. Keyboard functions

are the same as in normal operating mode.

Key Function

ENTER/SELECT Scrolls heart rate, pace, calories, and distance. If held, automatically scans information.

SPEED UP Increases speed

SPEED DOWN Decreases speed

STOP Pauses program. Resets board if held.

DGA3J Upper Board: Engineering Guide continued

Date of last revision: 11.05

ENGINEERING GUIDES

TREADMILL.UPPERBDENG.2006.REV2

Date of last revision: 11.05

ENGINEERING GUIDES

Key Function (continued)

ELEVATION UP Increases incline

ELEVATION DOWN Decreases incline

START Resumes program if paused.

ENG4 AUTO-CALIBRATION MODE

1. Check Configuration in ENG1 before auto-calibrating treadmill.

2. Press the

“SELECT/SCAN”

key once - DO NOT hold down the key. SEG 4-5 should display

""AAUUTTOO""

in the

time window

3. Press the

“START”

key once. Target elevation displays in the elevation window and target speed displays in the

speed window

4. To see actual elevation and speed readings press

“SELECT/SCAN”

key once again. Actual A/D reading of

the elevation voltage is now displayed in the elevation window while the actual speed is displayed in the

speed window

5. The treadmill software will look where the elevation motor stalls for the lowest point the treadmill elevation

motor will go. Then the treadmills elevation will back off using a predetermined Offset. The resulting reading

is saved as 0% grade. Then the treadmill software will look where the elevation motor stalls for the highest

point the treadmill elevation motor will go. Then the treadmills elevation will back off using a predetermined

Offset. The resulting reading is saved as 12% or 15% grade depending on what model the console is

configured for. Meanwhile the belt is being driven while the speed is being monitored. As it hits the minimum

speed, half maximum speed and maximum speed the PWM is recorded in each of these targets.

6. To look at these numbers after calibration go into engineering mode go to "ENG1" press

“SELECT/SCAN”

key.

Time window should display

""PP00""

7. The saved numbers will be in the speed window, which is the large 7 segment displays to the right of the dot

matrix display. The number in the time window (small 7 segment displays below the dot matrix display)

corresponds to the target number designator as follows.

ENG5 SPEED SENSOR MODE

SENSOR TEST is displayed on the display at the top of the board. The PWM is displayed on the 7-segment display

on the left and the belt speed on the right. To test the sensor increase/decrease the PWM and

measure the belt speed with a hand held device.

ERROR MESSAGES

Three types of errors can occur; speed, elevation and NOVRAM. All three use same display to indicate the error. A

speed or elevation error will have the error number in the time window. An elevation error shuts down the treadmill

and disables normal operation, including safety key detection. A speed error also shuts down the treadmill. The user,

however, can enter engineering mode after an error announcement.

DGA3J Upper Board: Engineering Guide continued

ERROR DISPLAY DESCRIPTION SOLUTION

On power up, the system verifies the values stored in NOVRAM. If an error occurs, the system displays "init" in the

time window and automatically writes the defaults values to the NOVRAM, including operating hours and distance.

Normal operation occurs after the write is completed.

1. Enter ENG1 mode.

2. Press the

“SELECT/SCAN”

key once - do not hold down the key. SEG 4-5 should display

""PP00""

in the time

window

3. Press the

“ELEVATION UP”

“SPEED UP”

keys through P5

4. Press the

“ELEVATION UP”

“SPEED UP”

keys one more where P6 would display (you may see "P6" briefly) the

current checksum will display in the time window. Verify that the displayed checksum

DGA3J Upper Board: Engineering Guide continued

NOVRAM

Px values

NOVRAM

user

program

values

Elevation

range

Elevation

stall

Elevation

lost

Overspeed

"Init" on

power up

"UCLr" on

power up

Px values stored in NOVRAM are

outside valid ranges or checksum

invalid.

Time, speed, or elevation values

stored in NOVRAM are outside valid

ranges or checksum invalid.

Current elevation position is outside

zero and max elevation values stored

in NOVRAM (P4 and P5).

Current elevation position has not

reached target incline and has not

moved +/- 2 values from the last

reading after 10 seconds.

Current elevation position is outside

zero and max elevation values stored

in NOVRAM, due to elevation signal

getting lost. In Edit Variables Mode,

elevation value is usually either 0 or

255.

Speed of the belt surpasses the

calibrated max speed by 2.0mph or

km/h, as measured by the speed

sensor.

The system checks for valid P6 configuration. It

writes the default values with respect to P6, if valid.

If not, it writes default values to the NOVRAM based

on a "4" configuration. No user interface necessary

- occurs on power up.

The system clears user program values. No user

interface necessary - occurs on power up. If "init"

occurs, "UCLr" also occurs afterwards, but not vice

versa.

Enter Edit Variables Mode (ENG1) and

manually position elevation within the min and max

values. If not possible, recalibrate min and max

elevation.

Check for bad 8-pin Telco cable. Check for

connection between motor controller and incline

motor. Check for bad incline motor.Safety key error,

reboot treadmill.

Check for bad 8-pin Telco cable. Check for

connection between motor controller and incline

motor. Check for bad incline motor.

Cycle power to clear error if error occurs again

check speed sensor and magnets

Date of last revision: 11.05

ENGINEERING GUIDES

TREADMILL.UPPERBDENG.2006.REV2

Date of last revision: 11.05

TREADMILL.UPPERBDENG.2006.REV2

ENGINEERING GUIDES

Software Version 5.1 - If the safety magnet has been removed during a program while the incline was used an E5

may occur randomly until the treadmill is properly rebooted.

1. With power to the treadmill, remove the safety magnet.

2. Shut the treadmill off

3. Wait 10 seconds

4. Turn the treadmill on

5. Insert Safety magnet

USER PROGRAMS:

Program Type Time

P1 Manual No max time. Timer rolls over at 99:99. Program counts up if pre-selected time

is zero. Program counts down if pre-selected time is non-zero

P2 Interval 24 minutes default; counts down. Max time 99:00

P3 Weight Loss 48 minutes default; counts down. Max time 99:00

P4 Weight Loss 32 minutes default; counts down. Max time 99:00

(elevation & speed)

P5 5K Run 0 minutes default - no time limit; counts up

P6 10K Run 0 minutes default - no time limit; counts up

P7 Heart Rate control 34 minutes default; warm up until target heart rate is reached,

(speed and/or elev.) manual cool down; counts down. Max time 99:00

P8 (v6.3 only) SPRINT 8 20 minute program segments; counts down

U1-U5 User Programs 12 minute default; counts down. Max time 99:00

For the Manual program, the user controls both speed and incline during run time. For P2 and P3 programs, the user

controls incline manually. Minimum program time is 2 minutes (demo purposes); maximum time is 99 minutes. For P4,

both speed and incline are programmed controlled. Minimum program time for P4 is 2 minutes; maximum time is 99

minutes. For P5 and P6, the user controls speed manually. For P7, the user enters target heart rate. The system

controls incline. Minimum program time for P7 is 15 minutes (5 minute warm up, 5 minute cool down, 5 minute heart

rate control minimum); maximum time is 99 minutes.

User programs are programs designed by the user, storing both speed and incline changes. The user has 12

possible interval changes. The minimum time is 12 minutes, max is 97 minutes.

SAFETY SWITCH

If the safety switch magnet disconnects from the console, the treadmill shuts down if running a program. The treadmill

displays

""-- -- -- --""

in the time window indicating that the safety switch is out. This is a safety precaution to warn the user

that power is still being applied to the board. This safety switch condition occurs in any mode, including engineering

modes.

When the magnet reconnects to the console, the board resets. Any activity or program run time information prior to

the reconnection will be lost. An E5 error message may be displayed when the safety key was removed

DGA3J Upper Board: Engineering Guide continued

USER ENGINEERING MODE

User Engineering Mode, added starting in v5.6, is designed for the user to access functions that will not affect important

treadmill settings. The user must hold down

“SPEED DOWN”

and

“SELECT”

for 5 seconds while treadmill is in any

state of setting up a program. When in the User mode,

""UUSSEERR""

displays in the center window. The user presses the

“ELEVATION”

keys to scroll through the available data/functions. The data corresponds to its Px address that is available

in ENG1 (edit variables) mode. To select the data/function, the user presses

“START”

. To exit the user presses

“STOP”

UNITS

P6 represents units. The user can modify this data but only the units' portion of the configuration.

A number appears in the right window. If it is even, the treadmill is configured in English units; an odd number

represents a Metric configuration. The user presses the

“SPEED”

keys to toggle between English and Metric.

In order to save the modified value, the user must press

“SELECT”

. Note that changing units does affect the stored

value of weight and clears any stored user programs. Changing units may also require the user to perform

auto-calibration.

DEFAULT WEIGHT

P8 represents default weight. Weight appears in the right window. To modify weight, the user presses the

“SPEED”

keys. To save the new default weight, the user must press

“SELECT”

prior to exiting. If Units is modified

immediately prior, weight defaults to 150 lbs. or 68 kg.

ACCUMULATED TIME

P9 represents accumulated time, in hours. The user can view but not modify this data. The

“SPEED”

keys are

disabled while viewing. To exit, the user presses

“STOP”

ACCUMULATED DISTANCE

P10 represents accumulated distance, in either miles or kilometers. The user can view but not modify this data.

The

“SPEED”

keys are disabled while viewing. To exit, the user presses

“STOP”

AUTO-CALIBRATION

Auto-calibration is not represented by a Px designation.

""AAUUTTOO""

appears in the center window. When the user

enters the function,

""AAUUTTOO""

begins flashing. To begin auto-cal, the user presses

“START”

Auto-calibration functions the same as in ENG4 of the Engineering Modes. Elevation A/D or Grade in % appears

in the left window. Speed or PWM value appears in the right window. When auto-calibration is complete, the

user presses

“STOP”

to exit. Pressing

“STOP”

prior to completion cancels auto-calibration.

EXIT USER ENGINEERING MODE

P14 represents exit mode. When the user presses

“START”

to select the function, the console performs a reboot,

returning to program setup.

ENGINEERING GUIDES

Date of last revision: 11.05TREADMILL.UPPERBDENG.2006.REV2

Vision Fitness T9200 DELUXE Engineering Manual

Brand: Vision Fitness

Model: T9200 DELUXE

Type: Engineering Manual

This manual is also suitable for

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Vision Fitness T9200 DELUXE Engineering Manual

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