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  3. Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower

Toro Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower Installation guide

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FormNo.3375-940RevA
BeltGuardKit
ZMaster
®
Commercial2000SeriesRidingMower
ModelNo.119-9925
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Nopartsrequired
–
Checkthefueltank.
Beltguard1
Retainerclip1
Installthebeltguardwiththefueltankremoved.
Beltguard1
Retainerclip1
Instalthebeltguardwiththefueltankinstalled.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CheckingtheFuelTank
Note:Ensureanewfueltankisorderedifthereisanywear
ontheexistingfueltank.
1.Lowerthemowerdecktothelowestposition.
2.Fromtherighthandsideofthemowerdeck,checkthe
fueltankforanywearinfrontofthehydraulicpump
drivebelt.
•Ifyouseeorfeelwithyourngernailagroove
inthefueltankfromthehydraulicpumpdrive
belt,thefueltankneedstobereplaced.Proceed
toInstallingtheBeltGuardwiththeFuelTank
Removedandorderanewfueltank(Figure1).
•Ifthefueltankdoesnothaveanywearfromthe
hydraulicpumpdrivebelt,proceedtoInstallingthe
BeltGuardwiththeFuelTankInstalled.
g019689
1 2 3
4
Figure1
Crosssectionview
1.Fueltank
3.Checkforgroovewithyour
ngernail
2.Hydraulicpumpdrivebelt
4.Machineframecross
member
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3375-940*A
InstallingtheBeltGuardwith
theFuelTankRemoved
1.Drivethemachinetoalevelsurface.
2.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
4.Movetheseatthefurthestrearpositiontoexposethe
frontnuts.
5.Loosenthefrontnuts.Thenutsdonotneedtobe
removed.
6.Movetheseatthefurthestforwardpositiontoexpose
therearnuts.
7.Loosentherearnuts.Thenutsdonotneedtobe
removed.
8.Slidetheseatandseatplateforwardtoallowthefront
nutstogothroughthekeyhole(
Figure2).
g018378
1
2
Figure2
1.Seat
2.Frontnutswithkeyhole
9.Removetheseatandbasefromthemachine.
10.Unplugtheharnessconnectorfromtheseatswitch
locatedundertheseat(Figure3).
g018380
1
Figure3
1.Harnessconnector
11.Removethetwoboltsholdingtheleftsidemotion
controlleverbracket.
12.Rotatethemotioncontrolleverbrackettoallowthe
frontpaneltoberemoved(
Figure4).
g019593
3
1
2
Figure4
1.Motioncontrollever
bracket
3.Rotatethemotioncontrol
leverbracket
2.Removethetwobolts
13.Removethefourboltsholdingthefrontpanelinplace
(Figure5).
2
g019590
1 2
1
3
1
Figure5
1.Removethesebolts3.Motioncontrollever
bracket
2.Frontpanel
14.Usingapliers,loosenthefuelhoseclampandslideit
downthefuelhose.
15.Removethefuelventhoseandfuelhosefromthefuel
tank(Figure6).
2
g019591
1
3
4
2
1
Figure6
1.Fuelhose3.Fueltank
2.Venthose4.Hoseclamp
16.Removeanyfuelfromthetankbypumpingitoutinto
afuelcan.
17.Removethetankfromthemachine.
18.Releasetheparkingbrake.
19.Unhookthefrontpartofthebrakespringfromthe
machineframecrossmember(Figure7andFigure8).
g019573
2
1
Figure7
Viewfromthebottomofthemachine
1.Brakespring
2.Leftsidehydraulicunit
20.Removethefrontcarriageboltandangenutfromthe
frameofthemachine(Figure8).
G019675
1 2 3 4
5
6
Figure8
1.Righthandhydraulicunit
4.Lefthandhydraulicunit
2.Brakespring5.Flangenut
3.Carriagebolt6.Machineframecross
member
3
21.Fromtherightsideofthemachine,slidetheguard
aroundthehydraulicpumpdrivebeltandthemachine
frame(Figure9andFigure10).
G019676
1 2 3
Figure9
1.Righthandhydraulicunit
3.Lefthandhydraulicunit
2.Beltguard
G019592
1 2
4 3
Figure10
1.Righthandhydraulicunit3.Newbeltguard
2.Lefthandhydraulicunit
4.Hydraulicpumpdrivebelt
22.Checkandensurethatthelipontherightsideof
thebeltguardisaroundtheframeofthemachine
(Figure11).
G019583
1
2
3
4
Figure11
Viewfromthebottomofthemachine
1.Newbeltguard
3.Lipontherightsideofthe
beltguard
2.Hydraulicpumpdrivebelt4.Metalclipinstalledinslot
inbeltguard
23.Installbeltguardtotheframewiththecarriagebolt
andangenut(Figure8).
24.Installthemetalcliparoundtheframeandthebelt
guardandintheslotinthebeltguard(Figure11and
Figure12).
4
G019677
1
3 2
4
Figure12
1.Newbeltguard3.Installmetalclip
2.Righthandhydraulicunit
4.Arrowpointstowardsfront
ofthemachine
25.Installthefrontpartoftheparkingbrakespringsoit
restsinthenotchinthenewbeltguard(Figure8and
Figure13).
g019584
4
3
1
2
Figure13
Viewfromthebottomofthemachine
1.Newbeltguardboltedto
theframe
3.Brakespring
2.Notchinbeltguardfor
brakespring
4.Lefthandbrakelinkage
26.Installthenewfueltankbyreversingsteps4through
17.
27.Settheparkingbrake.
28.Destroythefueltankbyoneofthefollowingprocesses:
•Drilla1/4inchholeinthebottomofthefueltank.
•Cutthellerneckoffofthefueltank.
g019797
1
2
Figure14
1.Cutthellerneckoff2.Drilla1/4inchhole
5
InstallingtheBeltGuardwith
theFuelTankInstalled
1.Drivethemachinetoalevelsurface.
2.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
4.Loosenthelugnutsfortherightreartire.
5.Raisetherearofmachineupandsupportitwithjack
stands(orequivalentsupport).
6.Removetherightreartire.
7.Releasetheparkingbrake.
8.Unhookthefrontpartofthebrakespring(
Figure15).
g019573
2
1
Figure15
1.Brakespring
2.Leftsidehydraulicunit
9.Removethefrontangenutfromtheframeofthe
machine.Leavethecarriageboltinplace(Figure16).
G019576
1
2
3
4
Figure16
1.Mowerdeckidlerpulley
3.Removethefrontange
nut
2.Frame
4.Lefthandhydraulicunit
10.Fromtherightsideofthemachine,slidetheguard
betweenthehydraulicpumpdrivebeltandthefuel
tankbypullingdownonthemowerdeckbeltforbetter
access(Figure17).
Ensurethebracketisbetweenthegastankandthe
hydraulicpumpdrivebelt.
6
G019577
1
2
3
G019578
1
2
3
Figure17
1.Beltguard3.Righthandhydraulicunit
2.Mowerdeckbelt
11.Checkandensurethatthelipontherightsideof
thebeltguardisaroundtheframeofthemachine
(Figure19andFigure21).
12.Holdthecarriageboltdownandinstalltheangenut
(
Figure18).
G019579
1
4
32
Figure18
1.Beltguard
3.Lefthandhydraulicunit
2.Frontcarriagebolt4.Brakespring
G019581
1
2
3
4
5
Figure19
1.Pulleysforhydraulicpump
drivebelt
4.Mowerdeckidlerpulley
2.Newbeltguard
5.Lefthandhydraulicunit
3.Hydraulicpumpdrivebelt
13.Installthemetalcliparoundtheframeandthebelt
guardandintheslotinthebeltguard(Figure20and
Figure21).
7
G019582
1
3
2
Figure20
1.Newbeltguard3.Installmetalclip
2.Hydraulicpumpdrivebelt
G019583
1
2
3
4
Figure21
1.Newbeltguard
3.Lipontherightsideofthe
beltguard
2.Hydraulicpumpdrivebelt4.Metalclipinstalledinslot
inbeltguard
14.Installthefrontpartoftheparkingbrakespringsoit
restsinthenotchinthenewbeltguard(Figure22).
g019584
4
3
1
2
Figure22
1.Newbeltguardboltedto
theframe
3.Brakespring
2.Notchinbeltguardfor
brakespring
4.Lefthandhydraulicunit
15.Installtherightreartire.
16.Tightenthelugnutsfortherightreartire.Torquethem
between103.5-126.5ft-lb(140.5-171.5N-m).
17.Lowertherearofmachinefromthejackstands(or
equivalentsupport).
18.Settheparkingbrake.
8
/