WAGO 2-channel, 0-20mA, single-ended User manual

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WAGO-I/O-SYSTEM 750
Manual
750-465(/xxx-xxx)
2AI 0-
20mA S.E.
2-Channel Analog Input Module 0-
20 mA,
Single-
Ended
Vers
ion 1.1.0
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2 WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
© 2015 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende der Liste für Textmarke Einband_vorne ===
WAGO-I/O-SYSTEM 750 Table of Contents 3
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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Table of Contents
1 Notes about this Documentation ................................................................. 5
1.1 Validity of this Documentation ................................................................. 5
1.2 Copyright ................................................................................................... 5
1.3 Symbols ..................................................................................................... 7
1.4 Number Notation ....................................................................................... 9
1.5 Font Conventions ...................................................................................... 9
2 Important Notes ......................................................................................... 10
2.1 Legal Bases ............................................................................................. 10
2.1.1 Subject to Changes ............................................................................. 10
2.1.2 Personnel Qualifications ..................................................................... 10
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions ........................................................................ 10
2.1.4 Technical Condition of Specified Devices ......................................... 11
2.2 Safety Advice (Precautions) .................................................................... 12
3 Device Description ..................................................................................... 14
3.1 View ........................................................................................................ 16
3.2 Connectors ............................................................................................... 17
3.2.1 Data Contacts/Internal Bus ................................................................. 17
3.2.2 Power Jumper Contacts/Field Supply ................................................ 18
3.2.3 CAGE CLAMP
®
Connectors ............................................................. 20
3.3 Display Elements .................................................................................... 21
3.4 Schematic Diagram ................................................................................. 22
3.5 Technical Data ........................................................................................ 23
3.5.1 Device ................................................................................................. 23
3.5.2 Supply ................................................................................................. 23
3.5.3 Communication .................................................................................. 23
3.5.4 Inputs .................................................................................................. 23
Connection Type ................................................................................................... 24
3.5.5 Climatic Environmental Conditions ................................................... 24
3.6 Approvals ................................................................................................ 25
3.7 Standards and Guidelines ........................................................................ 26
4 Process Image ............................................................................................. 27
4.1 Standard Format ...................................................................................... 28
4.2 Special Formats ....................................................................................... 29
5 Mounting ..................................................................................................... 30
5.1 Mounting Sequence ................................................................................. 30
5.2 Inserting and Removing Devices ............................................................ 31
5.2.1 Inserting the I/O Module .................................................................... 31
5.2.2 Removing the I/O Module .................................................................. 32
6 Connect Devices ......................................................................................... 33
6.1 Connecting a Conductor to the CAGE CLAMP
®
................................... 33
6.2 Connection Examples .............................................................................. 34
6.2.1 2-Wire Connection 0 V ...................................................................... 34
6.2.2 2-Wire Connection 24 V .................................................................... 35
4 Table of Contents WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
6.2.3 3-Wire Connection ............................................................................. 36
7 Use in Hazardous Environments .............................................................. 37
7.1 Marking Configuration Examples ........................................................... 38
7.1.1 Marking for Europe According to ATEX and IEC-Ex ...................... 38
7.1.2 Marking for America According to NEC 500 .................................... 43
7.2 Installation Regulations ........................................................................... 44
7.2.1 Special Conditions for Safe Use (ATEX Certificate
TÜV 07 ATEX 554086 X) ................................................................. 45
7.2.2 Special Conditions for Safe Use (ATEX Certificate
TÜV 12 ATEX 106032 X) ................................................................. 46
7.2.3 Special Conditions for Safe Use (IEC-Ex Certificate
TUN 09.0001 X) ................................................................................. 47
7.2.4 Special Conditions for Safe Use (IEC-Ex Certificate
IECEx TUN 12.0039 X) ..................................................................... 48
7.2.5 Special Conditions for Safe Use According to
ANSI/ISA 12.12.01 ............................................................................ 49
List of Figures ...................................................................................................... 50
List of Tables ........................................................................................................ 51
=== Ende der Liste für Textmarke Verzeichnis_ vorne ===
WAGO-I/O-SYSTEM 750 Notes about this Documentation 5
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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1 Notes about this Documentation
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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
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1.1 Validity of this Documentation
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This documentation is only applicable to the I/O module 750-465 (2AI 0-20mA
S.E.) and the variants listed in the table below.
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Table 1: Versions
Item No./Version
Description
750-465
2AI 0-20mA S.E.
750-465/000-002
2AI 0-20mA S.E. with RC low pass
(P
T2
/ f
3dB
= 5 Hz)
750-465/000-200
2AI 0-20mA S.E. with Siemens format (S5-FB 250)
750-465/025-000
2AI 0-20mA S.E./T
(extended temperature range)
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Documentation Validity for Variants
Unless otherwise indicated, the information given in this documentation applies to
listed variants.
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The I/O module 750-465 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus
coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler/controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
6 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 7
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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8 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 9
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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1.4 Number Notation
Table 2: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
Table 3: Font Conventions
Indicates
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu items are marked in bold letters.
e.g.: Save
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
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10 Important Notes WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications
All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
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2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions
Fieldbus couplers, fieldbus controllers and I/O modules found in the modular
WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and
transmit them to actuators or higher-level control systems. Using programmable
controllers, the signals can also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without
further measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant information
in the section “Device Description” > “Standards and Guidelines” in the manual
for the used fieldbus coupler/controller.
WAGO-I/O-SYSTEM 750 Important Notes 11
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O-
SYSTEM 750 in hazardous environments. Please note that a prototype test
certificate must be obtained that confirms the correct installation of the system in
a housing or switch cabinet.
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2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. WAGO
Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of
changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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12 Important Notes WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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2.2 Safety Advice (Precautions)
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For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
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Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
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Install the device only in appropriate housings, cabinets or in electrical
operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,
install the system and its components exclusively in appropriate housings,
cabinets or in electrical operation rooms. Allow access to such equipment and
fixtures to authorized, qualified staff only by means of specific keys or tools.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts), since the long-term functionality of device/module involved can no
longer be ensured.
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Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules.
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Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and
leather cloths.
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WAGO-I/O-SYSTEM 750 Important Notes 13
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
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14 Device Description WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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3 Device Description
Pos: 20.1.1 /Seri e 750 (WAGO-I/O-SYSTEM)/Gerätebeschr eibung/Einleitung/ Anwendung/AI/An wendung 750-04xx AI SE (0.. .20mA) @ 5\mod_1246011873690_ 21.docx @ 36222 @ @ 1
The Analog Input Module 750-465 (2AI 0-20mA S.E.) processes analog signals
with the norm value of 0 mA ... 20 mA.
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Dabei
Two- or three-wire transducers without power supply (e.g., adjustable resistors,
pressure, flow and level meters) can be connected directly.
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The transducers are directly supplied with 24 V from the I/O module.
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2-wire signal conditioners are powered by the 24V connections. The 3-wire signal
conditioners are powered by the 24V and 0V connections.
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The I/O module has 2 input channels for fieldside signals. The sensors may be
received via the CAGE CLAMP
®
connections AI 1 or AI 2.
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The channels have a common reference potential and a shield connection.
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The shield connection is fed directly to the carrier rail and contact is made
automatically by snapping the module onto the rail.
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The assignment of the connections is described in the “Connectors” section.
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Connection examples are shown in section “Connecting Devices” >>
“Connection Example(s)”.
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The input signal is electrically isolated and is transmitted with a resolution of
12 bits.
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The operational readiness and the trouble-free internal data bus communication of
the channels are indicated via a green function LED.
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For each channel, a red error LED indicates a measuring overrange.
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The meaning of the LEDs is described in the “Display Elements” section.
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The I/O module 750-465 (2AI 0-20mA S.E.) receives the 24 V voltage supply for
the field level from an upstream I/O module or from the fieldbus
coupler/controller via blade-formed power jumper contacts. It then provides these
potentials to subsequent I/O modules via spring-formed power jumper contacts.
Pos: 20.1.15 /Seri e 750 (WAGO-I/O-SYSTEM)/Wichtige Er läuterungen/Sicherhei ts- und sonstige Hin weise/Achtung/Achtu ng: Maximaler Strom Lei stungskontakte 10 A @ 3\mod_1 226499143500_21.doc x @ 25029 @ @ 1
Do not exceed maximum current via power jumper contacts!
The maximum current to flow through the power jumper contacts is 10 A.
Greater currents can damage the contacts.
When configuring your system, ensure that this current is not exceeded. If
exceeded, insert an additional supply module.
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With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node. An arrangement
in groups within the group of potentials is not necessary.
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WAGO-I/O-SYSTEM 750 Device Description 15
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
The I/O module 750-465 can be used with all fieldbus couplers/controllers of the
WAGO-I/O-SYSTEM 750 (except for the economy types 750-320, -323, -324
and -327).
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16 Device Description WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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3.1 View
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Figure 1: View
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Table 4: Legend for Figure “View”
Pos.
Description
Details See Section
1
Marking possibility with Mini-
WSB
---
2
Status LEDs
“Device Description” > “Display Elements”
3
Data contacts
“Device Description” > Connectors”
4
CAGE CLAMP
®
connectors
“Device Description” > Connectors”
5
Power jumper contacts
“Device Description” > Connectors”
6
Release tab
“Mounting” > Inserting and Removing
Devices”
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WAGO-I/O-SYSTEM 750 Device Description 17
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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3.2 Connectors
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3.2.1 Data Contacts/Internal Bus
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Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the internal bus. It
is comprised of 6 data contacts, which are available as self-cleaning gold spring
contacts.
Figure 2: Data Contacts
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Do not place the I/O modules on the gold spring contacts!
Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
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Ensure that the environment is well grounded!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, ensure that the environment
(persons, workplace and packing) is well grounded. Avoid touching conductive
components, e.g. data contacts.
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18 Device Description WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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3.2.2 Power Jumper Contacts/Field Supply
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Risk of injury due to sharp-edged blade contacts!
The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury.
Pos: 20.12.2 /Seri e 750 (WAGO-I/O-SYSTEM)/Gerätebeschr eibung/Anschlüsse/ Leistungskontak te 2 LK (Messer/Leistungsko ntakte 2 LK (Messer/F eder) - Einleitung @ 15\mod_ 1371721641099_21. docx @ 123714 @ @ 1
The I/O module 750-465 has 2 self-cleaning power jumper contacts that supply
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.
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Figure 3: Power Jumper Contacts
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Table 5: Legend for Figure “Power Jumper Contacts”
Contact
Type
Function
1
Spring contact
Potential transmission (U
v
) for field supply
2
Spring contact
Potential transmission (0 V) for field supply
3
Blade contact
Potential feed-in (0 V) for field supply
4
Blade contact
Potential feed-in (U
v
) for field supply
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Do not exceed maximum current via power jumper contacts!
The maximum current to flow through the power jumper contacts is 10 A.
Greater currents can damage the contacts.
When configuring your system, ensure that this current is not exceeded. If
exceeded, insert an additional supply module.
Pos: 20.12.6 /Seri e 750 (WAGO-I/O-SYSTEM)/Wichtige Er läuterungen/Sicherhei ts- und sonstige Hin weise/Hinweis/Hinweis: Potentialeins peiseklemme für Erde ei nsetzen! (keine LK für Er de) @ 3\mod_1226499037468_21. docx @ 25023 @ @ 1
WAGO-I/O-SYSTEM 750 Device Description 19
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
Use supply modules for ground (earth)!
The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.
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20 Device Description WAGO-I/O-SYSTEM 750
750-465 2AI 0-20mA S.E.
Manual
Version 1.1.0
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3.2.3 CAGE CLAMP
®
Connectors
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Figure 4: CAGE CLAMP
®
Connectors
Table 6: Legend for Figure „CAGE CLAMP
®
Connectors
Channel
Designation
Connector
Function
1
AI 1
1
Current signal
24 V
2
Field supply U
v
0 V
3
Field supply 0 V
S
4
Shield
2
AI 2
5
Current signal
24 V
6
Field supply U
v
0 V
7
Field supply 0 V
S
8
Shield
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Use shielded signal lines!
Only use shielded signal lines for analog signals and I/O modules which are
equipped with shield clamps. Only then can you ensure that the accuracy and
interference immunity specified for the respective I/O module can be achieved
even in the presence of interference acting on the signal cable.
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/