GFA TS 971-Automatic ATEX Installation guide

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InstallationInstructions

Doorcontrol‐TS971

ATEXoutsideEx‐Zoneautomatic

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‐en‐

51002971.00002

Status:a/07.2023

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GfAELEKTROMATENGmbH&Co.KG

Wiesenstraße81

D‐40549Düsseldorf

www.gfa‐elektromaten.de

info@gfa‐elektromaten.de

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Tableofcontents

1Safety‐relevantchapter.........................................................................................................................5

Explanationofsymbols...................................................................................................................................5

Targetaudienceoftheseinstallationinstructions..........................................................................................5

Intendeduse....................................................................................................................................................5

Safeoperation.................................................................................................................................................6

Generalsafetyinstructions.............................................................................................................................6

2Storage..................................................................................................................................................6

3Transport..............................................................................................................................................6

4Productoverview..................................................................................................................................7

Technicaldata.................................................................................................................................................7

Components....................................................................................................................................................7

OverviewdisplayTS971..................................................................................................................................9

Statusdisplaysofthedoorcontrol...............................................................................................................10

5Mechanicalinstallation........................................................................................................................12

6Electricalinstallation............................................................................................................................13

Proofofintrinsicsafety.................................................................................................................................13

Mainssupply.................................................................................................................................................13

Motorconnection.........................................................................................................................................14

Adjustmotorprotectionswitch....................................................................................................................15

Limitswitchconnection................................................................................................................................16

7Connectingexternaldevices.................................................................................................................17

N1‐Zenerbarrierforsafetyedge.................................................................................................................18

N2‐Zenerbarrierforslack‐ropeswitch.......................................................................................................19

A2–Switchdeviceandphotocell.................................................................................................................20

Externalcommanddevices:X2terminalblock.............................................................................................21

X3‐emergencystopswitch..........................................................................................................................22

X4‐Switchforautomaticclosing..................................................................................................................22

X7‐Pullswitch..............................................................................................................................................22

X8‐Switchforintermediateopen................................................................................................................23

X20/X21‐relaycontactforthebrake/relaycontactfortherelaycontactforatraffic‐light....................23

8Settingthefinallimitpositions

.............................................................................................................24

NES(mechanicallimitswitch).......................................................................................................................24

9Programming.......................................................................................................................................24

Programmingthedoorcontrol.....................................................................................................................24

Explanationoftheprogrammingtables........................................................................................................24

Menuitems:..................................................................................................................................................25

P0.1‐Operatingmode.................................................................................................................................25

P0.2‐Outputrotatingdirection...................................................................................................................25

P2.0‐Safetydevice......................................................................................................................................26

P2.1‐Safetyedgeinpre‐limitarea..............................................................................................................26

P2.3‐Automaticclosing...............................................................................................................................27

P2.4‐Reactionofautomaticclosingtophotocell/lightcurtain.................................................................27

P2.5‐Limitingreversals...............................................................................................................................28

P2.6‐Pullswitch..........................................................................................................................................28

P2.7/2.8‐RelayfunctionsoX20/X21..........................................................................................................29

P2.9‐Specifyingcontroldeviceforintermediateopen...............................................................................30

P3.3‐Traveltimemonitoring.......................................................................................................................30

P3.4‐doorsafetyswitch..............................................................................................................................31

P3.5‐Automaticopening.............................................................................................................................31

P3.8‐Shorten/lengthenthereversingtime................................................................................................31

P8.5‐Settingthemaintenancecyclecounter.............................................................................................31

P8.6‐Responseafterexpiryofthemaintenancecyclecounter.................................................................32

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P9.1‐Readoutofcyclecounter..................................................................................................................32

P9.2‐Readoutoffaultindications..............................................................................................................32

P9.3‐Readoutofthecyclecountersincelastprogrammingchange.........................................................33

P9.4‐Readoutsoftwareversion.................................................................................................................33

P9.5‐Resettofactorysettings/useofGfA‐Stick.......................................................................................33

10Faultcorrection....................................................................................................................................34

Emergencyoperation...................................................................................................................................34

Faultindications...........................................................................................................................................35

11Maintenance........................................................................................................................................43

12Disposal...............................................................................................................................................43

13Characteristiccurvesofmotorprotectionswitches..............................................................................44

14Circuitdiagrams...................................................................................................................................47

Mainssupply/motorconnection................................................................................................................47

Limitswitch...................................................................................................................................................48

Safetydevices

...............................................................................................................................................49

15Partslist...............................................................................................................................................50

Declarationofincorporation/Declarationofconformity.............................................................................51

UKCADeclarationofconformity..................................................................................................................52

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 5

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1 Safety‐relevantchapter

Explanationofsymbols

Thefollowingsymbolsareusedintheseinstallationinstructions:

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DANGER

Safetynote:Non‐compliancewillresultindeathorsevereinjury.

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WARNING

Safetynote:Non‐compliancecanresultindeathorsevereinjury.

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CAUTION

Safetynote:Non‐compliancecanresultininjury.

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NOTICE

Note:Non‐compliancecanresultinmaterialdamageandimpairmentofproductfunctionality.

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iNOTE

Note:Pointsoutusefuladditionalinformation.

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Targetaudienceoftheseinstallationinstructions

Asauseroroperator,contactthemanufacturerforyourdoorsystem.Theseinstallationinstructionsare

gearedtowardsqualifiedpersonstrainedinthehandlingofdoorsystems.Expertknowledge,relevantskills

andpracticalexperiencearewhatsetapartqualifiedpersons.Theyarecapableofsafelycarryingoutthetasks

involvinginstallation,maintenanceandmodernisationaccordingtotheinstructions.

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Atrainedelectricianmustcarryouttheelectricalinstallation.Trainedelectriciansmeetthefollowing

requirements:

 Theyarefamiliarwiththeapplicablesafetyandaccidentpreventionregulations.

 Theyrecognisehazardsrelatingtoelectricityandthedoorcontrolandtakesafetyprecautions.

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Intendeduse

Thedoorcontrolisintendedforapower‐operateddoorwithadriveunit(GfAmechanicallimitswitchsystem).

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Thedriveunitmustbeprotectedagainstmoistureandaggressiveenvironmentalconditions(suchascorrosive

substances).Thedriveunitsareonlysuitableforindooruse.Appropriateprotectivemeasuresmustbetaken

foroutdoorinstallation.Thedriveunitisnotintendedforhazardousareas.Thevaluesspecifiedinthe

technicaldataofthedriveunitmustnotbeexceeded.Thesafeoperationcanonlybeensuredifusedas

specified.

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6

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Safeoperation

Thesafeoperationoftheproductcanonlybeensuredifitisusedasspecified.Followtheinstallation

instructions.Observeallspecifications,especiallywarnings,wheninstallingtheproductintheoverallsystem.

GfAisnotliablefordamageresultingfromnon‐observanceoftheinstallationinstructions.Theresulting

overallsystemmustbereassessedforitssafetyinaccordancewithapplicablestandardsanddirectives(e.g.CE

marking).Theseinstallationinstructionsreferonlytoapartoftheoverallsystemandarenotsufficientasthe

soleinstructionsfortheoverallsystem.Theinstallerofthesystemmustpreparetheinstructionsforthe

overallsystem.Werecommendenteringthedangerareaofthesystemonlywhenthedriveunitisata

standstill.

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Generalsafetyinstructions

WARNING

Failuretofollowtheseinstallationinstructionsmayresultinsevereinjuryordeath.

 Pleasereadtheseinstructionsbeforeusingtheproduct.

 Keeptheseinstructionshandy.

 Includetheseinstructionswhenpassingontheproducttothirdparties.

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WARNING

Dangerfromimproperuseoftheproduct!

 Donotletchildrenoperatetheproductunsupervisedoruseasatoy.

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WARNING

Dangertolifefromincorrectinstallation!

Workcarriedoutimproperlymayresultindeathorsevereinjuryfromelectricalcurrentorfallingparts

 Allowonlycompetentpeopletocarryoutthework.

 Disconnectallcablesfromthepowersupply.

 Observevalidregulationsandstandards.

 Usesuitabletools.

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2 Storage

Storetheproductintheoriginalpackaging.

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Notethefollowingenvironmentalconditionsforstorage:

 Closed,dry,darkandvibration‐freerooms

 Temperaturesbetween+5°Cand+40°C

 Relativehumiditylessthan93%,non‐condensing

 Dustprotected

 Protectedagainstcorrosion(e.g.protectionagainstsaltwater)

 Protectedagainstchemicals

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3 Transport

Avoidbumps,impactsandvibrationsduringtransport.Donotthrowtheproduct.

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 7

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4 Productoverview

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Technicaldata

DesignationExpression

Dimensions(BxHxT)375x375x188cm

Weight8,4kg

Operatingfrequency50Hz

Supplyvoltage3N~220‐400V,PE

3~220‐400V,PE

Outputpowerfordriveunit,maximum3kW

TemperaturerangeOperation

Storing

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‐10°C‐+50°C

0°C‐+50°C

Airhumidity,non‐condensingmax.80%

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PlaceofuseoutsideEXzone

Housingcovertransparent

Installationvertical

Motorprotectionswitch0,9A–1,25A/2,2A–3,2A/1A–4A

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Internalelectronicprotection350mA

Powerconsumptiondoorcontrol18W

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ProtectionclassHousingIP65

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Protectionperphase,on‐site10A‐16A

Externalmainssupply:24VDC

Externalmainssupply:X1.8/X1.9

ProtectionviaF1micro‐fuse

1N~230V

1,6Atime‐lag



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Technische Dat en/EX/TD_050_Relai skontakte_TS971_E x_Außerhalb @ 89\mod_167 9396706538_28.doc x @ 1925721 @ @ 1



Relaycontacts2potential‐freechangeover

Loadingofrelaycontacts,ohmic230VAC,1A

24VDC,0,4A

inductive



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Technische Dat en/EX/TD_070_Kompati ble GfA Endschalter _TS971_NES @ 89\mod_1679 396709132_28.doc x @ 1925763 @ @ 1

 

CompatibleGfA‐limitswitchMechanicallimitswitch(NES)



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Technische Dat en/EX/TD_099_Ex_auß er_zugehörige_B etriebsmittel-au to @ 89\mod_16793931046 33_28.docx @ 1925614 @ 2 @ 1



Components

Zenerbarriers

Zenerbarriersofseries9001areusedasisolationstageswithoutgalvanicseparationbetweenintrinsicallysafe

andnon‐intrinsicallysafecurrentcircuits.Zenerbarriersprotectcurrentcircuits(suchasconductorsand

equipment)installedinexplosiveatmospheres.Astheyalsocontainnonintrinsicallysafecurrentcircuits,Zener

barriersmustbeinstalledoutsidetheexplosivezone.Zenerbarriersrepresentassociatedequipment.



ZenerbarrierN1(NurAutomatik‐TS20003693)

DesignationExpression

Manufacturer:R.StahlSchaltgeräteGmbH,Waldenburg

Type9001/01‐280‐085‐101

Certification:PTB01ATEX2088X

Explosionprotection II3(1)GnA[ExiaGa]IICT4Gc

II(1)D[ExiaDa]IIIC

U0,I0,P028V,85mA,595mW

L02,4mH(IIC)/16mH(IIB)

C00,083μF(IIC)/0,65μF(IIB)



8

ZenerbarrierN2

DesignationExpression

Manufacturer:R.StahlSchaltgeräteGmbH,Waldenburg

Type9001/01‐252‐060‐141

Certification:PTB01ATEX2088X

Explosionprotection II3(1)GnA[ExiaGa]IICT4Gc

II(1)D[ExiaDa]IIIC

U0,I0,P025,2V;60mA;378mW

L06,2mH(IIC)/25mH(IIB)

C00,107μF(IIC)/0,82μF(IIB)



SwitchdeviceA2

DesignationExpression

Manufacturer:G.M.International

TypeGMD1030D

Certification:DMT01ATEXE042X

Explosionprotection II(1)G[Exia]IIC

II(1)D[ExiaD]

U0,I0,P010,7V,15mA,39mW

L0172mH(IIC)/689mH(IIB)/1379mH(IIA)/689mH(iaD)

C02,23µF(IIC)/15,6μF(IIB)/69μF(IIA)/15,6μF(iaD)

Auxiliarypowerbei24VDC,75mA(1,8W)

InputlevelONI>2,1mAOFFI<1,2mA



Q2Motorprotectionswitch

Motorsforuseinpotentiallyexplosiveatmospheres(Ex)requireprotectionagainstoverloadandshortcircuit.

Overloadprotectionisprovidedbyabuilt‐inmotorprotectionswitch(Q2).Themotorprotectionswitchis

suitableforEx‐d/Ex‐deandEx‐emotors.Theprotectioniscurrent‐dependentandbecomeseffectivewhenthe

motorisblocked.Onlymanualresetispermissible.Thesettingvalueoftheoverloaddevicemustcorrespond

totheratedmotorcurrent.ForEx‐emotors,itmustbeensuredthatthemotorisdisconnectedfromthemains

withinthewarmingperiodtE.TheactualtrippingtimetAatrelativeoperatingcurrentIA/INmustbe

determinedusingthetrippingcharacteristicofthemotorprotectionswitch.ItmustbeensuredthattA<tEis

given.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Übersichts darstellung/Übersi chtsdarstellu ng_TS971_Ex_außerha lb_Auto @ 89\mod_1679476 664326_28.docx @ 192625 4 @ 22 @ 1



 9

OverviewdisplayTS971

2.1

2.3

2.5

2.2

2.4

20.1

1.8

1.9

GND

20.2

20.3

21.1

21.2

21.3

F1 = 1,6A t

MOTNES S11

S12

S13

X20X21

X4 X5 XX6 X7 X8

UBS S

971

5k0



NESNESlimitswitchsocketX24Vmainssupply,externaldevices

(occupiedbyswitchdeviceA2)

X1Mainssupply

F1Micro‐fuse1.6Atime‐lagX2Doorsafetyswitchandsafetydevices

(connectionviaZenerbarrierN1/N2)

MOTMotorsocket

SSelectorswitchX3EmergencySTOPcontroldevice

S11OPENpush‐buttonX4AutomaticclosingOn/Off

S12STOPpush‐buttonX5Controldevice,externalthreepush‐button

(connectionviaterminalstripX2)

S13CLOSEpush‐buttonX6Through/reflectivephotocell(connection

viaswitchdeviceA2)

UBSSocketforuniversalcommandsensorsystemX7Pullswitch

V1 DisplayX8IntermediateopenOn/Off

X20Potential‐freerelaycontact1(occupiedby

terminalstripX1)

X21Potential‐freerelaycontact2



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Statusanzei gen der Torsteuerung/ TS9xx_Produktübersi cht_001_Statusan zeigen_Beschrei bung+Erstinbetri ebnahme @ 87\mod_1671528254 638_28.docx @ 1913084 @ 2 @ 1



10

Statusdisplaysofthedoorcontrol

Thedisplayofthedoorcontrolconsistsofadouble‐

digitseven‐segment‐display.Thedisplaycanshow

symbols,letters,ornumbers.

Thefigureshowsthedisplaywhenallsegmentsare

illuminated.



iNOTE 

AnE alternatingwithanumberonthedoorcontrolstandsforamovementcommand.

AnFalternatingwithanumberonthedoorcontrolstandsforafaultindication.SeeChapter:Fault

indication.



Statusdisplayduringinitialoperation

Thesesymbolsappearonlywhilethefinallimitpositionsareset.

DisplayDescription



Changingoutputrotatingdirectionisactive.



Changingoutputrotatingdirectioniscompleted.



Flashing:TeachinginfinallimitpositionOPEN.

Flashing:TeachinginfinallimitpositionCLOSE.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Statusanzei gen der Torsteuerung/ TS9xx_Produktübersi cht_010_Statusan zeigen_Anzeige TSbeiBetrieb_ohne8. 8 @ 87\mod_1671528346096_ 28.docx @ 1913106 @ @ 1



Statusdisplaysduringoperation

DisplayDescription

Standby.Amovementcommandorpressingapushbuttonexitsthestandbymode.

Presetmaintenancecyclecounterhasbeenreached.Seemenuitem8.5/8.6.

Displaydoesnotlightup.Indicatesashortcircuitoroverloadofthe24VDCsupplyvoltage.

Flashing:Doorisopening.

Flashing:Doorisclosing.

Doorisstationarybetweentwofinallimitpositions.

DoorisinfinallimitpositionOPEN.

Doorisinprogrammedintermediateopen.

DoorisinfinallimitpositionCLOSE.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Statusanzei gen der Torsteuerung/ TS9xx_Produktübersi cht_011_Statusan zeigen_Anzeige TSbeiBetriebe_8.8- Notbetrieb+Sperrung @ 87\ mod_1671528729476_2 8.docx @ 1913128 @ @ 1



8.8 Flashing:Emergencyoperationactive.

Non‐flashing:programmingdisabled.

Pos: null /Überarbei tung_Torsteuerung s-MAL/Produktübersi cht/Statusanzei gen der Torsteuerung/ TS9xx_Produktübersi cht_020_Statusan zeigen_Fahrbefeh lsanzeigen @ 87\mod_16715 28950208_28.doc x @ 1913171 @ @ 1



 11

Movementcommanddisplay

ThemovementcommandsappearonthedisplaywhenthedoorcontrolreceivesOPEN,CLOSEorSTOP

commands.



DisplayDescription

DisplayalternatesbetweenE.andnumber:

OPENcommandreceived.

STOPcommandreceived.

CLOSEcommandreceived.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1



12

Pos: null /Überarbei tung_Torsteuerung s-MAL/Mechanische Montage/TS9XX_Mechani scheMontage_001_ Überschrift+WHW @ 87\ mod_1673427516529_28.doc x @ 1916026 @ 1 @ 1



5 Mechanicalinstallation

NOTICE

Damagetocomponentsduetoextremeenvironmentalconditions!

Extremeenvironmentalconditions(humidity,chemicalsubstances)attheinstallationsitemaydamagethe

product.

 Installtheproductindoorsonly.Installedoutdoors,theproductmustbeenclosedtoprovidethesame

conditionsasinanindoorenvironment.Ensurethattheinstalledconnectioncablesareprotected.

 Protecttheproductfrommoisture.

 Maintainthetemperaturerangeandthemaximumhumidityduringoperation.



WARNING

Dangerofshearing,crushingorbeingdrawnin!

Inoperatingmodehold‐to‐run,peopleorobjectsinthepatharenotdetected.

Theoperationofthedoorwithoutalineofsightleadstodangeroussituationsforotherpeople.

 Mountthedoorcontrolinapositionwithaclearviewofthedoor.

 Operatethedoorinoperatingmodehold‐to‐runwithaclearviewofthedoor.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Mechanische Montage/TS9XX_Mechani scheMontage_010_Befes tigung-Ex_außerha lb_Auto @ 91\mod_16877781 82444_28.docx @ 194233 5 @ @ 1



Mounting

Thepermissibleloadsonwalls,mountings,

connectionandtransmissionelementsmustnot

beexceeded.

 Mountthedoorcontrolthroughthe4elongated

holes.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1



 13

Pos: null /Überarbei tung_Torsteuerung s-MAL/Elektrisc he Montage/Überschri ft+allgemeine W arnhinweise/TS_ElekMont age_Überschrif t + allgemeine Warnhinweise @ 71\mod_1639043235624 _28.docx @ 1800534 @ 1 @ 1



6 Electricalinstallation

WARNING

Dangertolifefromelectricshock!

Improperwiringmayresultinsevereorfatalinjuryfromelectricalcurrent.

 Allowonlyqualifiedelectricianstocarryoutthework.

 Disconnectallcablesfromthepowersupply.

 Securethemainsdisconnectoragainstplugginginorswitchingitonagain.

 Observevalidregulationsandstandards.

 Usesuitabletools.



WARNING

Mortaldangerduetoinadequatefuse!

Withoutthecorrecton‐sitebackupfuseandmainsdisconnector,thereisariskoffatalorsevereinjuryfrom

electricalcurrent.

 Carryouttheconnectiontotheindoorinstallationusinganall‐poledisconnectorunitof≥10AasperEN

12453(e.g.CEEplugconnection,mainswitch).

 UseaTypeBresidualcurrentcircuitbreakerforadriveunitwitha3‐phasefrequencyinverter.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Elektrisc he Montage/ATEX/Nach weis-Eigensicher heit @ 89\mod_1679999194121_ 28.docx @ 1927246 @ 2 @ 1



Proofofintrinsicsafety

Createproofofintrinsicsafetyforthefollowingelectriccurrents:

 Safetyedgewithresistorof8k2Ohm,spiralcableandconnectioncable

 Pass‐doorandslack‐ropeswitchwithconnectioncable

 Photocellwithconnectioncable

TheerectionregulationsDINEN60079‐14[1]requireaproofofintrinsicsafetyforintrinsicallysafecurrent

circuits.FortechnicaldataofequipmentN1,N2andA2,pleaserefertothetechnicaldatasheetsbythe

manufacturers.

Pos: null /Überarbei tung_Torsteuerung s-MAL/Elektrisc he Montage/ATEX/ElekMo ntage_050_Netzansc hluss_TS971_Ex_außer halb @ 89\mod_167940 2430264_28.doc x @ 1925922 @ 2 @ 1



Mainssupply

Thedoorcontrolisintendedforthree‐phasedrives

withamainsvoltageof3~230Vand3~400V.

Beforeconnecting,checkwhetheraclockwise

rotatingfieldispresentattheinstallationsite.Ifnot,

createaclockwiserotatingfield.



3‐phasewithneutral

3~,N,PE

220–400V/50‐60Hz

3‐phasewithoutneutral

3~,PE

220–400V/50‐60Hz



Pos: null /Überarbei tung_Torsteuerung s-MAL/Elektrisc he Montage/TS an Netz anschli eßen/TS9XX_ElekMon tage_Netzzuleitun gAnschließen_E x_außerhalb @ 91\mod_1686831 796949_28.doc x @ 1940785 @ 22 @ 1



14

Motorconnection

3x400Vwthoutbrake

U1 V1 W1 PE

-M1 3

V W PEU



3x400Vwithbrake



 Setmenuitem2.7to1.2(Brakecontrol)



-G1

-Y1

V W PEU

U2 V2 W2

U1 V1 W1

-M1



3x230Vwithbrake



 Setmenuitem2.7to1.2(Brakecontrol)



-G1

U1 V1 W1 PE

-M1

-Y1

V W PEU



 15

Adjustmotorprotectionswitch

Adjustmotorprotectionswitch.Makesurethevaluesequalthefollowingtable:



M1[kW]U[V]Q2[A]Q2‐TypeSettingvalue[A]

0,37(without

brake)

380–4400,9–1,253RV2011‐0KA100,95

0,37(withbrake)380–4400,9–1,253RV2011‐0KA101,10

0,75380–4401,0–4,0PKE12/XTU‐42,00

1,10380–4401,0–4,0PKE12/XTU‐42,70



NOTICE

Damageduetomoistureorpenetratingforeignbodies

 Checkthatallcableglandsaretight.

 Sealopenandunusedcableentrieswithblankingplugs.Thiswillpreventmoistureorforeignbodiessuch

asinsectsfrompenetrating.



Pos: null /BA_Module_M anuell/Allgemeine_ Module/BA_Seiten umbruch @ 29\mod_15675928 07787_0.docx @ 1515778 @ @ 1

 



16

Pos: null /Überarbei tung_Torsteuerung s-MAL/Elektrisc he Montage/ATEX/ex-Endsc halteranschluss @ 91\ mod_168683958955 7_28.docx @ 1940921 @ 2 @ 1



Limitswitchconnection

X12

-S3

-S4

-S1

-S2

-S5

-S6

-S10



Limitswitch

DescriptionX2X12

S1EmergencylimitswitchOPEN810,15

S2EmergencylimitswitchCLOSE311,12

S3OPENlimitswitch1,6 

S4CLOSElimitswitch2,7 

S5Auxiliarylimitswitch4,9 

S6Auxiliarylimitswitch5,10 

S10Emergencymanualoperationcontact  12,15

X12TerminalboxontheELEKTROMATEN  

X2Terminalstriponthedoorcontrol  



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1



 17

Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Übersc hrift_Externe Gerä te anschließen @ 71\mod_164 1817088857_28.doc x @ 1804754 @ 1 @ 1



7 Connectingexternaldevices

WARNING

Dangertolifefromelectricshock!

Improperwiringmayresultinsevereorfatalinjuryfromelectricalcurrent.

 Allowonlyqualifiedelectricianstocarryoutthework.

 Disconnectallcablesfromthepowersupply.

 Securethemainsdisconnectoragainstplugginginorswitchingitonagain.

 Observevalidregulationsandstandards.

 Usesuitabletools.

 Checktheinsulationofcablesandmakesurethatcablesoutdoorsareprotected.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Extern e Geräte_Allg Sicherhei tshinweise_Plc- Hinweise @ 88\mod_167687 7522502_28.doc x @ 1921704 @ @ 1



iNOTE 

TheinputsofthefollowingsafetydevicesofthecontrolareratedPerformanceLevelc(PLc):

 Slack‐ropeswitch

 Pass‐doorswitch

 Safetyedge

 Limitswitchsystem

 Safetycircuitofthedriveunit

 EmergencySTOPcontroldevice



iNOTE 

ConnectonlysensorsthatcomplywiththecurrentEN12453andaresuitableforPerformanceLevelc.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1



18

Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Ex/TS_E xterneGeräte_X2_0 02_ssl @ 89\mod_1679403708 877_28.docx @ 1925987 @ 2 @ 1



N1‐Zenerbarrierforsafetyedge

TheZenerbarrierN1isanassociateddevicewithoutgalvanicisolation.Thisbarrierissuitableforzones1,2

(gas)aswellas21,22(dust)andmaybeusedincombinationwithanelectricsafetyedgeasasafetyedge

system.ThesafetyedgeisconnecteddirectlytotheZenerbarrier.Thedesignoftherubberprofilemustbe

suitableforExatmospheres.Thesafetyedgemustbeequippedwithanendoflineresistorof8k2Ω.The

powerdissipationoftheresistormustbeobserved(aresistanceof1WcorrespondstemperatureclassT4).

Ex‐factory,aresistorR1of8k2Ωisconnectedtoterminals3‐4.Thisresistorisfortestpurposesonlyandmust

beremovedaftercommissioning.

 Mountthesafetyedgeaccordingtothemanufacturer'sinstructions.

 Useaspiralcabletoconnectthesafetydevicestothedoorcontrol.



iNOTE

Incaseofadefectivesafetyedge,thedoorcontrolswitchestooperatingmodehold‐to‐run.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Ex/TS_E xterneGeräte_X2_0 10_Sicherheitssc haltleiste_Ex_auß erhalb @ 89\mod_1679403 710444_28.docx @ 192600 9 @ @ 1



Electricalsafetyedge

Theinputisdesignedforanelectricalsafetyedge(NO)withaterminalresistanceof8k2(+/‐5%and0.25W).



B1Electricalsafetyedge

R1Endoflineresistor(8k2)

N1Zenerbarrier



iNOTE 

Followingashortcircuitoftheelectricalsafetyedge,faultindicationF 2.4appears. Whenthecircuitis

interrupted,faultindicationF 2.5appears.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1

-N1

9001/01-280-085-101

3 4 PA

-R1

8,2k

-B1



 19

Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Ex/TS_E xterneGeräte_X2_0 20_Torsicherheitssc halter1_Ex_auß erhalb_auto @ 89\mod_1679 403712476_28.doc x @ 1926030 @ 2 @ 1



N2‐Zenerbarrierforslack‐ropeswitch

TheZenerbarrierN2occupiestheterminalsX2.1/2.2.Youcanconnectadoorsafetyswitchforaslack‐rope

switch.

TheZenerbarrierN2isanassociateddevicewithoutgalvanicisolation.Thisbarrierissuitableforzones1,2

(gas)aswellas21,22(dust)andservestoevaluateaswitchcontact(slack‐ropeswitch).Multiplecontacts

mustbeconnectedinseries.



 Mounttheproductaccordingtothemanufacturer'sinstructions.



Slack‐ropeswitch

Theevaluationofthedoorcontrolprovidesfortheconnectionoftwoslack‐ropeswitches.



S8Slack‐ropeswitch(NCcontact)

N2ZenerbarrierN2



9001/01-252-060-141

-N2

3 4 PA

-S8



iNOTE 

Whenactivatedwhilethedoorismoving,thedoorstopsandfaultindicationF 1.2appears.

Whentheswitchfails,faultindicationF1.7isdisplayed.

Inthecaseofalinecross‐circuit,faultindicationF1.8isdisplayed



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/Ex/TS_E xtermeGeräte_X2_021 _Torsicherheits schalter2_Exgeei gnet @ 92\mod_16922732260 05_28.docx @ 1954742 @ @ 1



iNOTE 

 Useaslackropeswitchsuitableforexplosivezones.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1



20

Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/X6 (X16) /Ex/TS9XX_ExterneGerä te_001_X6_Einleit ung_Ex_außerhal b @ 89\mod_1679407083122_ 28.docx @ 1926083 @ 2 @ 1



A2–Switchdeviceandphotocell

The2‐channelswitchdeviceA2servesasaninterfacebetweensignalsfromtheexplosiveatmosphereandthe

non‐explosiveatmosphere.Duetothegalvanicisolation,noconnectiontothepotentialequalisationis

required.Theswitchdeviceisconsideredanassociateddevice.LEDs(power:green,status:yellow,error:red)

signaloperationalreadinessandoutputstatus.

AnyphotocellbuiltandtestedaccordingtoNAMURstandardwithExapprovalmaybeconnectedtotheswitch

device.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/X6 (X16) /Ex/TS9XX_ExterneGerä te_010_X6-X16_Ex_a ußerhalb_Anweis ung @ 89\mod_167940708449 8_28.docx @ 1926105 @ @ 1



 Mounttheproductaccordingtothemanufacturer'sinstructions.

 Aftercompletionoftheelectricalinstallation,activatetheproductwithmenuitem0.1.„Operatingmode“.

Chooseoption0.3or0.4.

 Youcanselectotherfunctionsofthephotocellundermenuitem2.4.



WARNING 

Injuriescausedbyuncontrolledmovementordamagetoproperty.

Thecontrollerdoesnotdetectdefectsonphotocellsorlightcurtainsinblankingmode.Failureofthe

photocellorlightcurtainmayresultininjuriesduetocrushing,shearingorbumping.

 Usephotocellsandlightcurtainsonlyinunblankingmode.



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/X6 (X16) /Ex/TS9XX_ExterneGerä te_020_X6_Abbild ungen-Lichtschr anken_Ex_außerhalb @ 89\mod_1679407085675_ 28.docx @ 1926126 @ 2 @ 1



Photocells

Aphotocellisusedforobjectprotection.ThephotocellonlyswitchesinthefinallimitpositionOPENand

duringCLOSEoperation.



GM D1030D

-A2

-A3

RL36-55-Ex/

40b/116

13 14 15 16



GM D1030D

-A2

13 14 15 16

-A3

LV36-Ex/

40b/116

-A4

L36-Ex/

40b/116



A3:ReflectivephotocellThroughphotocell

A3:Transmitter

A4:Receiver



Pos: null /Überarbei tung_Torsteuerung s-MAL/Externe Geräte ansc hließen/X6 (X16) /TS9XX_ExterneGerä te_030_X6-X16_Hinwei s-F21 @ 87\mod_167343 0006472_28.docx @ 1916428 @ @ 1



iNOTE 

Whenthephotocellisactivated,faultindicationF 2.1 appears.



Pos: null /BA_Module/BA_ Seitenumbruch @ 0\ mod_1190719383361_0.d ocx @ 550 @ @ 1

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