Alto 30C/CA COMPACT I User manual

Brand: Alto

Model: 30C/CA COMPACT I

Category: High-pressure cleaners

Type: User manual

This manual is also suitable for

30CA COMPACT I

Instruction manual ..................... 2 - 13

Betriebsanweisung...................... 14 - 25

Manuel d’Instructions ................ 26 - 37

Gebruikershandleiding................ 38 - 49

Manual de Instrucciones ............. 50 - 61

Manuale di istruzioni .................. 62 - 73

Manual de Instruções .................. 74 - 85

86 - 97

30CA COMPACT

30C/CA COMPACT I

ALTO HEADQUARTERS

ALTO U.S. Inc.

390 South Woods Mill Road

Suite 300

Chesterfield

USA-Missouri 63017-3433

Tel.: (+1) 31 42 05 12 20

Fax: (+1) 31 42 05 15 44

SUBSIDIARIES/DIVISIONS

AUSTRALIA

ALTO Overseas Inc.

1B/8 Resolution Drive

P.O.Box 797

AUS-Caringbah, N.S.W. 2229

Tel: (++61) 295 24 61 22

Fax: (++61) 295 24 52 56

AUSTRIA

Wap Reinigungssysteme GmbH

Metzgerstr. 68

A-5101 Bergheim/Salzburg

Phone: (+43) 662 45 64 00-14

Fax: ( +43) 662 45 64 00-55

Mobil: (+43) 664 12 49 55 0

BRASIL

Wap do Brasil Ltda.

Rua 25 de Agosto, 608

Jardim Pinhais

CEP 83323-260 Pinhais/Paraná

BR-Brasil

Tel./Fax (+55) 41 86 74 02 6

CANADA

ALTO Canada

24 Constellation Road

Rexdale

C-Ontario M9W 1K1

Tel: 1 41 66 75 58 30

Fax: 1 41 66 75 69 89

CZECHIA

Wap čistící systémy s.r.o.

Zateckých 9

CZ-140 00 Praha 4

Tel. (++420) 02 / 42 78 38

Fax (++420) 02 / 42 19 25

Wap čistící systémy s.r.o.

Mucednícka 3

CZ-61600 Brno

Tel. (++420) 05 / 41 21 48 85

Fax (++420) 05 / 41 21 48 87

DENMARK

ALTO Danmark A/S

Industrikvarteret

DK-9560 Hadsund

Tel: (++45) 72 18 21 00

Fax: (++45) 72 18 21 05

ALTO Danmark A/S

(food division)

Blytækkervej 2,

DK-9000 Aalborg 10

Tel: (++45) 72 18 21 00

Fax: (++45) 72 18 20 99

FRANCE

ALTO France S.A.

B.P. 44, 4 Place d’Ostwald

F-67036 Strasbourg Cedex 2

Tel: (++33) 3 88 28 84 00

Fax: (++33) 3 88 30 05 00

GERMANY

Wap KundenCenter

Tel. (++49) 0180 / 5 37 37 37

Fax (++49) 0180 / 5 37 37 38

e-mail: [email protected]

Besuchen Sie uns im Internet:

http://www.wap-online.com

Wap-Zentrale Bellenberg

Hauptverwaltung

Wap Reinigungssysteme GmbH & Co

D-89287 Bellenberg

Guido-Oberdorfer-Straße 2-8

Tel. (++49) 07306 / 72-0

Fax (++49) 07306 / 7 22 00

RegionalCenter Frankfurt

D-63452 Hanau

Moselstraße 2b

Tel. (++49) 06181 / 18 72-0

Fax (++49) 06181 / 18 72-11

e-mail: [email protected]

RegionalCenter Hannover

D-29227 Celle

Wernerusstraße 25

Tel. (++49) 05141 / 95 55-0

Fax (++49) 05141 / 95 55-95

e-mail: [email protected]

RegionalCenter Köln

D-51145 Köln-Porz

Kaiserstraße 127

Tel. (++49) 02203 / 9 22 99-0

Fax (++49) 02203 / 9 22 99-25

e-mail: [email protected]

RegionalCenter Leipzig

D-04416 Markkleeberg

Wachau/Gewerbegebiet

Südring 16

Tel. (++49) 034297 / 4 87 25

Fax (++49) 034297 / 4 93 57

e-mail: [email protected]

RegionalCenter München

D-85716 Unterschleißheim

Furtweg 11

Tel. (++49) 089 / 32 15 02-0

Fax (++49) 089 / 32 15 02-40

e-mail: [email protected]

RegionalCenter Stuttgart

D-71069 Sindelfingen

OT Darmsheim

Dornierstraße 7

Tel. (++49) 07031 / 76 70-0

Fax (++49) 07031 / 76 70-20

e-mail: [email protected]

RegionalCenter Ulm

D-89287 Bellenberg

Guido-Oberdorfer-Straße 2-8

Tel. (++49) 07306 / 72-195

Fax (++49) 07306 / 3 41 29

e-mail: [email protected]

GREAT BRITAIN

ALTO Cleaning Systems(UK)Ltd.

Gilwilly Industrial Estate

GB-Penrith, Cumbria CA11 9BN

Tel: (+44) 1 7 68 86 89 95

Fax: (+44) 1 7 68 86 47 13

Telex: 64309 kewg

ASIA

Alto Hong Kong

Representative Office

RM 602, Tower B, Regent Ctr.

70, Ta Chuen Ping Street

Kwai chung

HK-Hong Kong

Tel. (++852) 26 10 10 42

Fax (++852) 26 10 10 47

JAPAN

ALTO Danmark A/S Japan

Representative Office

Naruse-build 4F

7-2 Shinbashi 1-Chome, Minato-Ku

J-Tokyo 105-004

Tel: (+81) 3 35 69 38 07

Fax: (+81) 3 35 69 38 08

Wap Representative Office Japan

25-6, Honode Cho

Adachi-Ku

J-Tokyo - 120-0021

Tel. (+81) 3 / 52 44 07 82

Fax (+81) 3 / 52 44 07 83

KROATIA

Wap sistemi za čišćenje, d.o.o.

HR-10000 Zagreb

Florijana Andrašeca 14

Tel. (++385) 01 / 3 09 49 07

(++385) 01 / 3 09 49 09

Fax (++385) 01 / 3 09 49 06

NETHERLANDS

WAP/ALTO Nederland B.V.

Stuartweg 4C,

NL-4131 NJ Vianen

Tel: (+31) (0) 3 47 32 40 00

Fax: (+31) (0) 3 47 32 40 01

Wap (NL) B.V.

NL-3371 MA Hardinxveld-

Giessendam

Transportweg 53-57

Postbus 65

Tel. (+31) 01846 / 1 81 44

Fax (+31) 01846 / 1 41 13

e-mail: [email protected]

NORWAY

ALTO Norge AS

Bjørnerudveien 24

Postboks 64, Bjørndal,

N-1266 Oslo

Tel: (+47) 22 75 17 70

Fax: (+47) 22 75 17 71

SINGAPORE

ALTO Danmark A/S

Representative Office

271 Bukit Timah Road

#04-11 Balmoral Plaza

SG-Singapore 259708

Tel: (+65) 8 36 64 55

Fax: (+65) 8 36 64 56

SLOWAKIA

Wap čistiace systémy spol. s.r.o.

SK-83237 Bratislava

Vajnorská 135

Tel. (++421) 7 44 25 96 64

Fax (++421) 7 44 25 79 44

SLOWENIA

Wap čistilni sistemi, d.o.o.

SLO-1110 Ljubljana

Letališka 33

Tel. (++0368) 61 44 23 42

Fax (++0368) 61 1 40 42 94

SOUTH AFRICA

Wap South Africa (Pty) Ltd.

ZA-Kempteon Park (T) 1620

P.O. Box 2122

Tel. (++27) 11 97 57 06 0

Fax (++27) 11 39 43 08 1

SPAIN

Hidrolimpia, S.L.

E-28760 Tres Cantos - Madrid

Ronda de Valdecarrizo 9

– Modulo 5 –

Tel. (++34) 091 / 804 62 56

Fax (++34) 091 / 804 64 63

SWEDEN

ALTO Sverige AB

Aminogatan 18, Box 40 29

S-431 04 Mölndal

Tel: (+46) 31 27 16 00

Fax: (+46) 31 87 24 19

SWITZERLAND

Wap Reinigungssysteme

(Schweiz) AG

CH-5042 Hirschthal / AG

Holzikerstraße 488

Tel. (++041) 062 / 7 39 32 50

Fax (++041) 062 / 7 39 32 51

Wap Reinigungssysteme

(Schweiz) AG

CH-1029 Villars-Ste-Croix

Zone industrielle

Croix du Péage

Tel. (++041) 021 / 6 35 32 74

Fax (++041) 021 / 6 35 32 75

USA

ALTO U.S.Inc

2100 Highway 265

Springdale

USA-Arkansas 72764

Tel: (+1) 50 17 50 10 00

Fax: (+1) 50 17 56 07 19

ALTO U.S.Inc

1100 Haskins Road

Bowling Green

USA-Ohio 43402

Tel: (+1) 41 93 52 75 11

Fax: (+1) 41 93 53 71 87

ALTO U.S.Inc

P.O.Box 4369

1500 North Belcher Road

Clearwater

USA-Florida 33765

Tel: (+1) 72 74 61 45 55

Fax: (+1) 72 74 61 51 93

718 90 11 i (00.03)

Printed in Germany

ALTO/Wap Bellenberg

TECHNOLOGIES

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WARNING: Read this instruction manual

before you start up your high pressure washer

for the first time.

This machine is a high pressure washer producing a water

jet under high pressure which is why severe injuries can

occur if the safety precautions are not observed.

Therefore a complete understanding of the contents of this

instruction manual is required in order to prevent injuries to

yourself, objects and persons nearby, and the machine

itself.

Contents 2 - 13 GB

1.0 Survey of models ............................................ 3

1.1 Model tag .................................................... 3

1.2 Technical data ............................................. 3

2.0 Instructions for use ...........................................

Safety precautions and warnings .................. 4

2.1 Starting-up .................................................. 4

2.2 Operation .................................................... 4

2.3 Safety devices on the machine ................... 5

2.4 General ....................................................... 5

3.0 Operating instructions .................................... 6

3.1 Connections ................................................ 6

1. High pressure hose ................................ 6

2. Water connection .................................... 6

3. Mains power connection ......................... 6

4. Spray handle - accessories .................... 7

5. Detergents - dosing unit ......................... 7

3.2 Starting-up .................................................. 7

3.3 Operation .................................................... 8

3.4 Spray lance, pressure regulation ................ 8

3.5 End of operation ......................................... 8

3.6 Placement of accessories, hose and cable 9

3.7 Transport directions - transport handle ....... 9

3.8 Storage ....................................................... 9

4.0 Fields of application and

working methods ........................................... 10

4.1 Fields of application .................................. 10

4.2 Working pressure ..................................... 10

4.3 Detergents ................................................ 10

4.4 Dosing of detergent .................................. 10

4.5 Working methods ...................................... 11

5.0 Pre-priming .................................................... 11

6.0 Maintenance ................................................... 12

6.1 Cleaning of high pressure nozzle ............. 12

6.2 Cleaning of water inlet filter ...................... 12

6.3 Cleaning of vents ...................................... 12

7.0 Troubleshooting and correction .................. 13

8.0 Functional description ............................. 98-99

Designations GB

(see drawing on the back cover)

1. Start/stop button

2. Pressure gauge

3. Connection for high pressure hose

4. High pressure hose with quick coupling

5. Nipple for water inlet hose

6. Water connection (water inlet filter)

7. Electric cable

8. Dosing unit for detergents

9. Suction hose for detergents

10. Lifting handle

11. Transport handle

12. Driving wheel

13. Support for spray lance

14. Tipping plate

15. Model tag, placement

16. Release for transport handle

17. Vents

18. Support for container

19. Spray handle

20. Spray lance

The environmental policy of ALTO

ALTO has made it a natural part of the concept of the com-

pany to reduce the effect on our environment as much as

possible. This plan is effected through a constant development

in all branches of the company so that the greatest number of

elements in our high pressure washers affects the environment

to a minimum.

This product too is characterised by the attitude of ALTO

towards the environment.

The majority of the incorporated plastic components and first

and foremost, the cabinet, is made of the environmentally

desirable polypropylene plastic material. The applied form of

the substance can be regranulated, which means that the

substance can be reused upon discarding.

To ensure the possibilities of recycling the

plastic materials of the product, they have been

marked with a recycling symbol and the type of

material.

It is also a part of our concern for environmen-

tal problems that the high pressure washer is

maintenance-free, meaning that the oil in the high pressure

pump will not have to be changed. The oil is in a closed system

and is only changed by an eventual servicing.

For the production of this high pressure washer the latest

techniques and technology have been applied. The consump-

tion of unnecessary subsidiary materials has been minimized,

and during the final test of the product the test water is recy-

cled.

United Kingdom: Health and safety at Work Act 1974 Guidance Note P.M. 29

It has always been the ALTO policy to ensure that all ALTO products are safe and without risk to health or safety

when properly used.

ALTO always endeavour to provide customers with every available item of information on the product they are

using by the issue of descriptive instruction manuals, literature and brochures which are constantly being

updated and reviewed.

If you have any doubts or problems please do not hesitate to contact ALTO Customer Services on

01768 868995 or write to ALTO Consumer Products, Gilwilly Industrial Estate, Penrith, Cumbria, CA11 9BN.

> PP <

1.2 Technical data

Model 30CA

COMPACT

Type P478

Pump pressure bar 160

Water volume, min/max pressure l/min. 11.5 /10.3

Pre-priming, max. suction height m 1

Dosing of detergent % 0-5

Spray lance:

Spray angle h.p. / l.p. degrees 15 / 65

Nozzle type 035

Thrust, max. N/kp 26 / 2.65

1 x 110V, 50 Hz (UK)

1 x 100V, 50/60 Hz (J)

Data at 3 bar inlet pressure and 10°C inlet water.

Sound pressure level L

measured in accordance with ISO 11202 [DISTANCE 1m] [FULL LOAD]: 83

dB(A).

We reserve the right to make alterations.

1.1 Model tag

This ALTO high pressure washer has the model

designation »30CA COMPACT /

30C/CA COMPACT I« and the type designation

»P478/P452«.

The model designation appears from the text on the

cabinet.

The model tag (pos. 15) provides the following details:

1. Model

2. Type

3. Serial no

4. Production year

5. Capacity

6. Max. pressure, opening pressure for by-pass valve

7. Working pressure

8. Max. inlet pressure

9. Max. temperature of inlet water

1.0 Survey of models GB

10. Rated output of motor

11. Mains frequency

12. Mains voltage

13. Number of phases

14. Power consumption of motor

15. Number of revolutions

16. COS

17. Classification of insulation

18. Classification of tightness

DK-9560 HADSUND

TLF . (+45) 7218 2100

MODEL

TYPE

SERIAL NO

PROD

CTION YEAR

CAPACITY

MAX. PRESSURE

WORKING PRESSURE

INLET PRESSURE

INLET TEMP ERATURE

MADE IN DENMARK

POWER

FREQUENCY

VOLTAGE

PHASE

POWER CUNSUMPTION

RPM

COS

INSULATION CL.

MOISTURE RES. CL.

30CA 30CA 30CA 30C

COMPACT I COMPACT I

COMPACT I

P452 P452 P452 P452

150 80 80 150

10 / 9 8.6 / 8.1 7.3 / 6.8 10 / 9

11 1 1

0-5 0-5 0-5 0-5

15 / 65 15 / 65 15 / 65 15 / 65

03 04 03 03

20 / 2.01 23 / 2.35 20 /2.01 20 / 2.01

2.0 Instructions for use Safety precautions and warnings GB

Before starting up your high pressure washer for the first time, we advise you to read through the following

sections: 2.0 Instructions for use and 3.0 Operating instructions and to follow all instructions to ensure the

protection of user, surroundings and machine.

2.1 Starting-up

Upon the unpacking of your machine please check it for any defects. If you find any, we kindly ask you to

contact your ALTO distributor.

Check the electric cable

The insulation of the electric cable should be in a safe condition.

Please contact a qualified electrician or the nearest ALTO distributor if any doubts arise.

Check the voltage

Check that the voltage stated on the model tag corresponds to your mains voltage.

Power consumption, fuse

Check the power consumption stated on the model tag and then check correct prefuse.

Mains power connection

Faulty connection of the machine can cause electric shock.

1. Only connect the machine to an installation with earth connection.

2. If you are in doubt about connections, please contact a qualified electrician for correct installation.

3. We recommend you to connect the machine to a power source with a Residual Current Device (RCD),

which will disconnect the power supply if the leakage current exceeds 30 mA for 30 milli seconds.

4. The electric supply connection shall be made by an qualified electrician and comply with the latest edition

of the IEC Wiring Regulations.

Extension cable

If you want a wider radius of action ALTO recommend you to use an extension hose instead of an exten-

sion cable. If you want to apply an extension cable when operating a three-phase high pressure washer,

we recommend you to use the cable dimensions mentioned below: (The use of the stated cable dimen-

sions implies that the mains voltage is stable and corresponding to the voltage stated on the model tag.)

Note: If an extension cable is required it must be earthed and connected through the plug to the

earth cable of your supply network in accordance with prescribed safety regulations.

5. Extension cable, plug and socket should be waterproof.

6. Always use a cable similar to the one mounted on the machine i.e. with earth connection and for outdoor

use. If you are in doubt, please contact a qualified electrician or the nearest ALTO distributor.

7. Cable connections should be kept dry and off the ground.

8. Check extension cables before usage. Don’t use damaged cables.

2.2 Operation

This machine produces a high pressure jet and operation contrary to the instructions can cause severe injury!

For your own and the safety of others the following precautions should always be observed:

1. WARNING! Never direct the water jet towards people, pets, electric wiring, or the machine itself.

2. WARNING! Never try to clean clothes or footwear on yourself or other persons.

3. We recommend you to wear goggles during operation.

4. Never work barefoot or with sandals.

5. Operator and anyone in immediate vicinity of the site of cleaning should take

action to protect himself from being struck by debris dislodged during operation.

6. According to regulations persons under the age of 18 must not operate cleaning machines with a working

pressure above 70 bar (applies to this machine).

7. The machine should be placed as far away from the cleaning site as possible.

8. Only let instructed personnel operate the machine.

9. Don’t start the machine until the high pressure hose has been correctly mounted.

10. Spray handle and lance are affected by a backward force (thrust) during operation - therefore

always hold the spray lance firmly with both hands.

0<I<10 Amp 10<I<16 Amp 16<I<25 Amp 25<I<32 Amp

mm² mm² mm² mm²

0-50 1,5 1,5 2,5 4,0

51-75 1,5 2,5 2,5 4,0

76-100 1,5 2,5 4,0 6,0

Safety precautions and warnings GB

11. When pausing during operation, stop the machine by turning the start/stop button to pos. O and secure

the spray handle against inadvertent use by locking the trigger with the locking device.

12. Only activate the trigger by hand. Never tie it up or fix it in any other way.

13. Avoid damage to the high pressure hose such as running over by a car, squeezing, pulling, knotting/

kinking etc. and keep it away from oil and sharp or hot objects, as such may cause the hose to burst.

14. Danger of scalding! Never dismount the high pressure hose or the water inlet hose while the machine is

in operation. Disconnect the cleaner, shut off the water supply and activate the spray handle before

dismounting the high pressure hose or the water inlet hose.

15. Never jerk the cable to disconnect the plug from socket.

16. Always disconnect the plug from socket prior to disconnecting any extension cables.

17. Avoid damage to the electric cables such as running over by a car, squeezing, pulling, knotting etc. and

keep them away from sharp or hot objects.

18. According to the legislation in many countries it is forbidden to use the machine in an environment where

there could be a danger of explosion. If any doubt arises, please contact your local authorities.

Important! OFFSHORE: Never use the machine in an environment where there could be a danger of

explosion (according to EN-50014).

19. WARNING! High pressure hoses, nozzles and connections are important for safety when operating the

machine. Only use the high pressure hoses, nozzles and connections prescribed by ALTO.

20. For safety reasons only use original ALTO accessories and spare parts.

21. In icy conditions never start the cleaner until machine, hoses and accessories have thawed. Otherwise

the machine could be damaged.

22. The cleaner should not be covered during operation.

2.3 Safety devices on the machine

Automatic start/stop (only 30CA)

The machine is fitted with a start/stop function, which automatically switches off the machine when the

spray handle is closed or if a nozzle is blocked. The start/stop function ensures that the pressure will never

exceed the working pressure by more than 20 bar. At this pressure the machine will automatically stop.

Circulation valve (safety valve) (only 30C COMPACT I)

The pressure side of the high pressure pump is fitted with a circulation valve (safety valve). This valve

circulates the water back to the suction side of the pump when the spray handle is closed or if a nozzle is

blocked. The circulation valve has been constructed as a safety function ensuring that the pressure will

never exceed the working pressure by more than 20 bar. At this pressure the circulation valve will auto-

matically switch from high pressure to circulation mode.

The pump will overheat if it is not disconnected within 5 min. and thus it may be damaged (only 3 min. at

50°C). The circulation valve ensures that the machine becomes devoid of pressure when it is stopped.

Motor protection

The electric motor features an overcurrent release for protection of motor against overloading. In the case

of increased power consumption (maloperation) the power for the motor will automatically be disconnected.

2.4 General

1. It is not allowed to clean asbestos-containing surfaces with high pressure, unless using special equipment.

2. Persons under the influence of alcohol, drugs and medicine should not operate the machine.

3. Never touch plug and socket with wet hands.

4. WARNING! This machine has been constructed for use with ALTO detergents. The use of other

detergents or chemicals may cause problems as to the operation and the safety.

5. When using detergents the instructions should always be strictly observed.

6. Always unplug when cleaning and maintaining the machine.

7. If the electric cable is damaged, it must be replaced by ALTO trained service personnel or a similarly

trained person to avoid a dangerous situation (NB! Type Y connection: A special tool is required for the

disassemblance of the machine).

8. Don’t use the machine if the electric cable or important parts of the equipment are damaged - i.e. safety

devices, high pressure hoses, spray handles, cabinet.

9. The user is obliged to observe all national working environment and working safety regulations

concerning the "operation of high pressure washers".

10. The most efficient cleaning is obtained if you adjust the distance to the surface which is to be cleaned.

Thus you will also avoid damaging the surface.

3.0 Operating instructions GB

3.1 Connections

1. High pressure hose

Max. length of extension hose: 10 m.

Only use ALTO high pressure hose.

The high pressure hose with imprinted max. working pressure and temperature should be attached to the

outlet socket (1) by the quick coupling (2).

2. Water connection

Important! Only use water without

impurities. The warranty does not cover

damages caused by impurities in the

inlet water.

Min. length of hose: 6 m. ½".

Clean water filter at monthly intervals.

Max. water pressure: 10 bar.

Let water run through the inlet hose to remove any impurities. Clean all coupling parts of impurities.

Attach the inlet hose to the quick coupling of the water inlet (1).

The water supply system must supply min. 720 l/h (12 l/min.).

If there is a risk of impurities (i.e. running sand) in the inlet water, an external sand filter should be mounted

beyond the internal filter of the cleaner. Please contact your ALTO distributor for further information.

NOTE: Connection to the public mains according to regulations.

Pre-priming; see section 5.0.

3. Mains power connection

Only connect to an approved socket with

earth connection.

Only connect to an approved socket with earth connection.

Check voltage, fuse, cables and extension cables according to section 2.1.

Note for GB: Connection to the outside water tap must comply with Water Bye law 18, requiring the use of

a double check valve to prevent contaminated water being siphoned back into the mains.

For mounting instructions, please refer to the enclosed manual. Non compliance can result in heavy fines.

Operating instructions GB

4. Spray handle - accessories

Clean nipple of any impurities each time

the spray lance has been dismounted.

Max. thrust of spray handle and lance -

see section “1.2. Technical data”.

Pull forward the grey quick coupling trigger of the spray handle (1).

Insert the nipple of the spray lance (2) in the quick coupling and release the trigger.

Pul forward the spray lance or any other accessory to ensure correct mounting before starting the cleaner.

5. Detergents - dosing unit

Only use ALTO detergents.

Use of aggressive detergents may

damage equipment and affect the

environment.

Flush with water after use.

IMPORTANT: Always turn to step 0

when not using detergents.

Detergents are added under low pressure through the built-in dosing system (1). Place the container either

on the support for container (2) or on the floor. The suction hose with filter (3) of the dosing unit is placed

on the right side of the machine seen from behind. Insert the suction hose with filter (3) into the container.

The dosage is infinitely variable (0-5%), and the required dosage is reached by turning the knob (1) anti-

clockwise, until the required step is against the arrow. Upon application of the detergent, the system should

be flushed through with pure water at step 5 for approximately 1 min., and the knob should be turned clock-

wise to step 0.

3.2 Starting-up

Turn on the water.

Vent the machine.

Turn the start/stop button (1) to position

Turn on the water. Activate the spray handle with the spray lance set at low pressure (or without spray

lance) and let the water run until all air has escaped from the inlet hose and the pump.

When starting-up the pressure may be irregular because of air in the pump system. After a short time in

operation the air will escape from the system, and the pressure will stabilize.

Turn the start/stop button (1) to position I.

NOTE: Machines with automatic start/stop (30CA). When the spray handle is released, the machine will

automatically stop. The machine can be restarted just by activating the spray handle.

Operating instructions GB

3.3 Operation

Always hold the spray lance with both

hands!

Always lock the spray handle when the

cleaner is not in operation.

Activate the high pressure washer by releasing the trigger of the spray handle (1). When the cleaner is not

in use, secure the spray handle by turning the safety knob (2) into pos. 0.

NOTE: Machines without automatic start/stop (30C). Never allow the machine to run for more than 5

min. upon release of the trigger (only 3 min. if the temperature of the inlet water exceeds 50°C).

3.4 Spray lance, pressure regulation

Turn pressure reducing valve:

Clockwise (B): high pressure

Counter clockwise (A): low pressure /

addition of detergents

The spray lance features 2 nozzles, a high pressure nozzle and a low pressure nozzle.

When the pressure reducing valve (1) is completely closed (turned clockwise - B), only the high pressure

nozzle is used - high pressure mode.

When the pressure reducing valve is quite open (turned counter clockwise - A) both spray lances are used

- low pressure mode / addition of detergents. The pressure is infinitely variable between these positions.

3.5 End of operation

Turn start/stop button (1) to position O.

Stop the machine by turning the start/stop button (1) to position O. Unplug. Turn off the water supply and

activate the spray handle to relieve the high pressure hose of pressure. Dismount the high pressure hose

and the water inlet hose.

NOTE: Machines with automatic start/stop (30CA). When the spray handle is released, the machine will

automatically stop. The machine can be restarted just by activating the spray handle.

If the motor protection system engages, the machine should be restarted by turning the start/stop button to

position O. (See section “7.0 Trouble shooting and correction”)

Operating instructions GB

3.6 Placement of accessories, hose and cable

Spray lance in support for spray lance (1)

Electric cable and high pressure hose on

the handle (2)

Container in support for container (3).

Place the spray lance in the support for spray lance (1), nozzle facing upwards. Wind up the electric cable

and place it on the transport handle (2). Then wind up the high pressure hose and place it on the electric

cable.

3.7 Transport directions - transport handle

Lifting points: handle (3) and under the

front edge of the bottom (4).

The machine has a transport handle (1) and wheels so that it is easy to transport.

The transport handle can be pushed up and down according to requirements. Press the release (2) and

pull up the handle until you hear a click when the handle is in top position. By pressing the release (2) the

handle can be pushed down again.

When lifting the machine manually lift it by the handle (3) when folded up and, if necessary, under the front

edge of the bottom (4). When lifting by crane lift it by the lifting handle (3) - use a lifting strap.

3.8 Storage

Frost-free room!

Empty pump, hose and accessories of

water prior to storing.

Prior to storing, the pump, hose and accessories should be completely emptied of water as follows:

1. Stop the machine and detach the water inlet hose and any accessory.

2. Restart the machine and activate the spray handle.

Let the machine run until all water has run out of the spray handle.

3. Stop the machine and detach the high pressure hose.

FROST PROTECTION: If the store room is not frost-free the machine should be protected with an anti-

freeze solution, and hoses and accessories should be emptied of water.

4.0 Fields of application and working methods GB

4.1 Fields of application

The most important fields of application for this product are:

Agriculture Cleaning of machinery, agricultural implements, stalls, equipment, and

buildings.

Transport Cleaning of trucks, buses, cars etc.

Light industries Degreasing and cleaning of machines, workpieces, and vehicles.

Service Cleaning of vehicles, cleaning of public paths, institutions etc.

Domestic use Car, motor cycle, boat, caravan, trailer, tiles, wood works, roofs, outhouses,

greenhouses, barbecue, garden furniture etc.

4.2 Working pressure

The high pressure washer may be used with high or low pressure at your own option.

Low pressure Is first and foremost used for application of detergents and for washing off.

High pressure Is used for cleaning.

4.3 Detergents

The most efficient cleaning is reached with detergents in conjunction with the high pressure cleaning. For

that purpose ALTO can offer you a series of products specially developed for high pressure cleaning,

among other fields within:

Cleaning of cars, caravans, boats etc. Descaling

Cleaning of tiles, roofs, wood works etc. Degreasing of workpieces

Cleaning of buildings, machinery, stalls etc. Disinfection

The products are water-based, without phosphates, and the applied tensides (surface active substances)

comply with the present requirements for easy biodegradability.

Contact your ALTO distributor for directions as to which product will fulfill your requirements.

The method of application and the dosage of the individual products appear on the product labels or the

data sheet. The dosage is adjusted on the high pressure washer.

4.4 Dosing of detergent

The high pressure washer features a built-in injector enabling dosing of detergent to the water when the

cleaner is in low pressure mode. With this dosing unit it is possible to vary the dosing of detergent infinitely

between 0-5%, and thus most cleaning jobs will be covered (also see section 3.1.5).

Change from application of detergent under low pressure to cleaning under high pressure is simply effected

by switching from »low pressure mode« to »high pressure mode« on the spray lance. You will not have to

mount or dismount any parts by normal use of detergent.

For foam cleaning you will have to mount the special foam injector between the high pressure washer and

the high pressure hose. Insert the suction hose of the injector into the foam detergent. Mount foam lance

on spray handle and you are now ready for foam application. Upon the application dismount the foam

injector and replace the foam lance by a spray lance and you are ready for cleaning.

Fields of application and working methods GB

4.5 Working methods

Your high pressure washer has been developed for cleaning according to the so-called »2-step method«.

STEP 1 Application of detergent

STEP 2 High pressure cleaning

In practice the working process is laid down in accordance with the actual job, but as a starting point the

following working method can be described for a job:

1. Apply detergent under low pressure. The dosage is chosen according to the job which is to be carried out

and the adjustment is made on the dosing unit.

2. Await acting time. Let the detergent act on the dirt/surface for a short time prior to pressure cleaning -

usually a few minutes.

3. High pressure cleaning. Clean all surfaces under high pressure.

4. Rinse afterwards, if necessary, to make sure that residual impurities are removed from the surface.

In connection with the working process, the optimum cleaning will be reached by following these 3 pieces

of advice:

Advice no. 1

When using a detergent, always apply it on a dry surface. If the surface is rinsed with water at first, it may

be difficult for it to absorb the detergent, and the result is a reduced effect of the detergent.

Advice no. 2

When applying a detergent on large vertical surfaces (i.e. the sides of a truck) work from below and move

upwards. Thus you will avoid the detergent running off the surface through grooves and dark streaks ap-

pearing on the surface whilst cleaning.

Advice no. 3

During the high pressure cleaning you should work so that the high pressure water does not run over the

surface which has not been cleaned yet. This is to ensure that there is sufficient detergent on the surface

when the high pressure water is applied.

5.0 Pre-priming

The cleaner is pre-priming and can take water from a tank, a stream or the like. In suction mode the water

inlet hose and the pump should be filled with water prior to starting. The suction height depends on the

water temperature. Max. suction height of 1 m is reached with cold water up to 10°C.

If there is a risk of impurities (i.e. running sands) in the inlet water, an external suction filter should be

mounted beyond the internal filter of the cleaner. Contact your ALTO distributor for further information.

6.1 Cleaning of high pressure nozzle

Clogging up in the nozzle causes a pump pressure which is too high, and cleaning is immediately required.

1. Stop the cleaner and detach the spray lance.

2. Carefully clean the nozzle. You may use ALTO nozzle cleaning tool no 6401654.

IMPORTANT: ONLY use the cleaning tool when the spray lance is detached!

3. Flush the spray lance backwards with water.

4. If the pressure is still too high, repeat items 1-3.

6.0 Maintenance GB

Your ALTO high pressure washer is maintenance-free and therefore no special qualifications are required

for the daily use.

However, it applies to the most exposed components that a minimum of maintenance ensures a prolonged

and problem-free operation. Therefore it will be a good idea to make a habit of the following:

Before mounting the water inlet hose and the high pressure hose, the couplings should be

cleaned free of dust and sand.

Before mounting spray lance or any other accessory on the spray handle, the machine should

be started and the coupling cleaned of dust and sand.

In periods where detergents are not used, the injector system should be flushed through with

pure water to avoid drying up/clogging up of soap in the system.

The water filter should be cleaned once a month or more frequently if required.

The machine should be stored in a frost-free room. If by mistake the machine freezes up, it

must not be started. Let machine, hoses and accessories thaw out before starting up.

NEVER START A FROZEN MACHINE.

6.2 Cleaning of water inlet filter

The water filter (1) should be cleaned once a month

or more frequently if required. Remove the spring

ring (2) by means of a screw driver and take out the

water filter. Loosen large persistant particles and

carefully clean the filter. Remount the water filter

before using the machine again.

6.3 Cleaning of vents

The machine should be kept clean so as to let

cooling air pass freely to the machine vents, sides

and bottom (3). Prevent water from penetrating the

cleaner through these vents.

7.0 Troubleshooting and correction GB

You have chosen the best quality and therefore deserve the best service. To avoid unnecessary disap-

pointments, you should check the following before contacting the nearest ALTO service organisation.

Fault Cause Correction

Motor refuses to start Plug not connected Connect plug.

Defective socket Try another socket.

Fuse blown Change the fuse.

Extension cable defective Try without extension cable.

Overcurrent release activated Push the start button twice. *)

Motor stops Fuse blown Change the fuse

Wrong mains voltage Check that the mains voltage corresponds to

the specifications on the model tag.

Overcurrent release activated Restart, turning the start button to position O. *)

Fuse blows Change to an installation higher than the am

pere consumption of the machine.

Pump pressure too high Nozzle partly clogged up Clean the nozzle (see section 6.1)

(Check whether the water filter is missing).

High pressure hoses too long Detach high pressure extension hoses and retry

(extension hoses max. 10 m).

Pump pressure fluctuating Air in the water hose/pump Allow the cleaner to run with open spray handle

and the spray lance adjusted to low pressure

until the pressure is regular.

Inadequate water supply Check that the water supply corresponds to

specifications.

NB: Avoid long thin hoses (min. ½")

Water filter clogged up Clean the filter (see section 6.2).

Hoses squeezed Straighten out the hoses.

High pressure hoses too long Detach high pressure extension hoses and retry

(extension hoses max. 10 m).

Pressure too low but steady Nozzle worn Change the nozzle

Dirt in by-pass valve Activate and release the spray handle 5 times

in quick succession.

Motor starts but Pump/hoses or accessories Let pump/hoses or accessories thaw out.

no working pressure frozen up

No water supply Connect the water supply.

Water fitler clogged up Clean the filter (see section 6.2).

Nozzle clogged up Clean the nozzle (see section 6.1).

*) Overcurrent release Wrong mains voltage See section 2.1.

activated Extension cable too long See diagra, section 2.1.

Mains voltage fluctuating Restart the machine.

Nozzle partly clogged up Clean the nozzle (see section 6.1).

The machine can be restarted by turning the start button to position O. Wait until the motor has cooled.

Machines with automatic

start/stop:

The machine starts Pump, high pressure hose, or Contact your local ALTO service department.

irregularly by itself spray handle leaky

Should other malfunctions occur than those mentioned above, please contact the nearest ALTO service

organisation.

Customer Services (only UK): WAP/ALTO Cleaning Systems Ltd. Phone: 01 768 86 89 95

Gilwilly Industrial Estate

Penrith, Cumbria CA11 9BN

8.0 Functional description GB

High pressure pump, water system

The water passes from the inlet nipple (a) through a water filter (b) and into the high pressure pump (c). The high pressure pump is a piston

pump with internal valve systems ensuring that the pump will supply an exactly measured out water volume per unit of time.

The water circulates from the pump (c) to the automatic start/stop valve system (g).

When the spray handle is closed or the nozzle (o) is blocked, the water will automatically be recirculated to the suction side of the pump.

The circulation valve is adjusted (constructed) to open at approximately 20 bar above the working pressure. When stopped the cleaner will

automatically be devoid of pressure. The water proceeds through the detergent injector (h) which is controlled by the dosing unit (j) with filter

(i) and then it passes through the outlet socket of the machine (k).

It then proceeds through the hose (l) and the valve of the spray handle (m) and the valve of the spray lance (n) and finally through the nozzle

(o) where the water has reached a very high speed. The pump pressure is shown on the pressure gauge (p).

Electric motor

The air-cooled motor is protected against overloading, as the starter switch features an overcurrent release. This cuts out the current in the

event of a continuously high power consumption or a blocked fan.

If the power for the motor is cut off because of overloading, the motor can only be restarted by activating the start button (see section 3.5).

In case the motor stops because of interrupted power supply the motor can be restarted by connecting the power supply.

NB: it is not permissible to change the electric system of the machine.

8.0 Funktionsbeschreibung D

Hochdruckpumpe, Wassersystem

Das Wasser wird über die Einlaß-Schnellkupplung (a) durch das Wassereinlaßfilter (b) in die Hochdruckpumpe (c) geleitet. Die Hochdruck-

pumpe ist eine Stempelpumpe mit internen Ventilsystemen, die sicherstellen, daß die Pumpe eine genau abgemessene Wassermenge je

Zeiteinheit liefern kann. Das Wasser wird von der Pumpe (c) in das automatische Start/Stop-Ventilsystem (g) geleitet.

Wenn die Spritzpistole geschlossen oder eine Düse verstopft ist, wird das Wasser automatisch zur Ansaugseite der Pumpe zurückgeleitet.

Das Umlaufventil ist konstruktiv so eingestellt, daß es sich bei 25 bar Überdruck öffnet. Bei Betriebsstop wird das Gerät automatisch entlastet.

Das Sicherheitsventil ist werksseitig justiert und verplombt. Seine Einstellung darf nicht geändert werden.

Das Wasser läuft an dem Reinigungsmittelinjektor (h) vorbei, der von der Dosierungseinheit (j) mit Filter (i) gesteuert wird, und läuft danach

aus dem Auslaßstutzen (k) des Gerätes. Danach durch den Schlauch (l) und das Ventil (m) der Spritzpistole und schließlich durch die Düse

(o), wo das Wasser eine sehr hohe Geschwindigkeit erreicht.

Der Elektromotor

Der luftgekühlte Motor ist gegen Überlastung geschützt, indem der Ein-Ausschaltknopf mit einem Motor-schutzschalter versehen ist. Bei

andauernd hohem Stromverbrauch sowie bei blockiertem Rotor und Phasenausfall wird die Stromzufuhr unterbrochen.

Wird der Motor wegen Überlastung unterbrochen, ist der Motor durch Betätigen des Ein-Ausschaltknopfes neu anzulassen.

Bei Stromausfall startet der Motor, wenn die Stromversorgung wieder hergestellt worden ist.

NB! Eine Änderung der elektrischen Kupplung des Gerätes ist nicht gestattet.

8.0 Description de fonctionnement F

La pompe haute pression - le système hydraulique

Par la tubulure d’entrée (a), l’eau est conduite à travers le filtre hydraulique (b) dans le nettoyeur haute pression (c). La pompe haute pression

est une pompe à pistons avec des systèmes internes de vannes assurant que la pompe livre un débit d’eau constant.

De la pompe (c), l’eau est conduite à la soupape Marche/Arrêt Automatique (g) avec la valve de sécurité (f).

Lorsque l’on ferme la poignée-gâchette ou si une buse (o) est obstruée, l’eau est automatiquement reconduite du côté aspiration de la pompe.

La vanne de dérivation est réglée (construite) pour ouverture àenviron 20 bars au-dessus de la pression de service. Lors d’un arrêt, la

pression descend automatiquement. L’eau passe par l’injecteur de détergent (h), dirigé par l’injecteur/doseur (j) avec filtre (i) et elle sort

ensuite du nettoyeur par la tubulure d’évacuation (k).

Ensuite, elle passe à travers le flexible (l) et la vanne de la poignée-gâchette (m), la vanne de la lance (n) et finalement par la buse (o) où

l’eau circule à très grande vitesse. Relever la pression à la pompe sur le manomètre (p).

Le moteur électrique

Le moteur à refroidissement par air est protégé contre toute surcharge, le bouton de mise en marche étant muni d’une protection moteur.

Celle-ci coupe le courant en cas d’une consommation continue à surtension ainsi que dans le cas où un rotor serait bloqué.

Si le moteur est coupé à cause d’une surcharge, il doit être redémarré par le bouton de mise en marche - voir point 3.5. En cas de coupure à

cause d’une coupure de courant, le moteur redémarre lors du rétablissement de l’alimentation en courant.

NB : Les modifications des couplages électriques du moteur sont interdites.

8.0 Werkingsprincipe NL

Hogedrukpomp, watersysteem

Het water stroomt via de inlaatnippel (a) door het waterfilter (b) naar de hogedrukpomp (c). De hogedrukpomp is uitgevoerd met zuigers, die

ervoor zorgen dat via een intern kleppensysteem per tijdseenheid telkens een exact afgemeten hoeveelheid water wordt geleverd.

Het water circuleert van de pomp (c) naar het omloopventiel met automatische start/stop functie (g).

Als het spuitpistool (m) gesloten is of de nozzle (o) verstopt is, zal het water automatisch terugstromen naar de zuigzijde van de pomp.

Het omloopventiel is (van fabriekswege) afgesteld op opening bij ca. 20 bar boven de werkdruk. Bij uitschakeling is de reiniger automatisch

drukloos.

Het water loopt vervolgens door de reinigingsmiddelen-injecteur (h) die wordt ingeregeld door de doseerknop (j) met filter (i) en verlaat daarna

de machine via de hogedrukkoppeling (k). Dan door de slang (l), het pistool (m) en de lans (n) en tenslotte door de nozzle (o), waar het water

een zeer hoge snelheid bereikt. De pompdruk kan afgelezen worden op de manometer (p).

Elektromotor

De luchtgekoelde motor is beveiligd tegen overbelasting, daar de schakelaar is uitgevoerd met een overbelastingsbeveiliging.

Deze schakelt de stroom uit ingeval van een continu hoog stroomverbruik of een geblokkeerde rotor.

Indien de elektromotor door overbelasting geen stroom meer krijgt, kan de motor alleen opnieuw worden gestart door middel van de AAN/UIT-

knop (zie paragraaf 3.5). Als de motor stopt door stroomuitval kan de motor opnieuw gestart worden door de stroom weer aan te sluiten.

N.B.: het is niet toegestaan het elektrisch systeem van de machine te wijzigen.

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Alto 30C/CA COMPACT I User manual

Brand: Alto

Model: 30C/CA COMPACT I

Category: High-pressure cleaners

Type: User manual

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