Alto SSB 480 W Operating Instructions Manual

Brand: Alto

Model: SSB 480 W

Category: Floor Machine

Type: Operating Instructions Manual

This manual is also suitable for

SSB 400 W

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Betriebsanleitung......................3

Operating Instructions ...........27

Notice d'utilisation .................51

Gebruiksaanwijzing................75

Instrucciones de manejo.........99

Driftsinstruks.........................123

Bruksanvisning ......................147

Driftsvejledning ....................171

Käyttöohje.............................195

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

EC Conformance Declaration

Product:

Type:

Description:

Automatic scrubbing and vacuum cleaning machine

SSE 400; SSB 400

SSE 480 W; SSB 480 W

SSB: 24 V

SSE: 220-230 V AC/50 Hz

EC Machine Directive 89/392/EEC

EC Low Voltage Directive 73/23/EEC

EC EMC Directive 89/336/EEC

EN 292

EN 294

EN 349

EN 60335-1

EN 60335-1 A6

EN 55014

DIN EN 60335-1

DIN VDE 0700 T205

IEC 335-2-72

The design of the equipment

conforms to the following

relevant regulations:

Harmonised standards

applied:

National standards and

technical specifications

applied:

ppa. Dipl.-Ing. (FH) A. Rau

Head of Research and Development Bellenberg, 22.01.1996

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

These operating instructions

are intended for the

operating personnel:

Please familiarise yourself with

the notes and

recommendations in these

instructions before assembling,

operating and servicing the

machine.

In that way you will have

reliable control of the machine

and optimise performance.

Servicing and maintenance

according to these instructions

are in the interest of your

safety and maintain the value

of the machine.

The manufacturer accepts no

liability for personal injury

and damage to property

caused by incorrect handling

of the machine.

Please observe the safety

notes!

For our environment: This machine was developed and

constructed with full

consideration given to the

protection of the environment.

In this context we attached

special importance to energy,

cost and water-saving cleaning

technology.

Printed in Germany

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Table of Contents

Safety Notes ........................................................................................................................................ 6

1 Description 1.1 Design of the machine........................................................8

1.2 Technical data ..................................................................10

2 Control/Operation 2.1 Before putting into operation ...........................................11

2.1.1 Assembly ..........................................................................11

2.1.2 Mounting handle ..............................................................12

2.1.3 Attaching suction nozzle (SSB 480 W/SSE 480 W)............12

2.1.4 Connecting suction hoses .................................................12

2.1.5 Electrical connection (SSE 400 W/SSE 480 W)..................13

2.1.5 Inserting and connecting battery

(SSB 400 W/SSB 480 W) ...................................................13

2.1.6 Charging battery (SSB 400 W/480 W)...............................14

2.1.7 Filling fresh water tank.....................................................14

2.2 Operation .........................................................................15

2.2.1 Brushing and vacuuming...................................................15

2.2.2 Scrubbing..........................................................................16

2.2.3 Connecting accessories ....................................................16

2.3 Monitoring operation........................................................16

2.3.1 Battery warning lamp (SSB 400 W/SSB 480 W).................17

2.4 After use ..........................................................................17

3 Servicing/Maintenance 3.1 Important safety notes .....................................................18

3.2 Maintenance schedule......................................................18

3.3 Maintenance work ...........................................................18

3.3.1 Cleaning suction sieve ......................................................18

3.3.2 Changing suction lips........................................................19

3.3.3 Changing brush roller .......................................................19

3.4 Troubleshooting ................................................................20

3.5 Handling instructions

for maintenance-free and wet batteries ..........................21

4 Alto Service 4.1 Accessories/spare parts ....................................................25

4.2 Cleaning agents................................................................26

4.3 Warranty ..........................................................................26

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Safety Notes

For your own safety

Before you

put the

automatic

cleaning

machine

into

operation,

be sure to read these operating

instructions and keep them

within easy reach.

The automatic cleaning machine

must only be used by persons

who have been instructed in its

handling and expressly entrusted

with its operation.

WARNING!

The automatic cleaning machine

is not suitable for the treatment

of surfaces which release

hazardous dusts and liquids.

Do not travel over steps.

CAUTION!

Do not travel over electric cables.

Danger of electric shock!

General information

The operation of automatic

cleaning machines is subject to

the current national

regulations.

In addition to the operating

instructions and the accident

prevention regulations applying

in the user’s country, the

recognised trade rules for

safety-conscious and proper

working are to be observed.

Any manner of working which

presents a safety danger is to

be refrained from. The use of

the automatic machine on public

paths and roads in not

permitted.

Safety notes for mains-

powered automatic machines

Please ensure that the mains

connection leads are not

damaged by squeezing,

tugging, chafing etc. The

mains connection leads must be

checked regularly for damage,

missing insulation, scorched

sections etc.

Always unplug the mains plug

before performing service and

maintenance work on the

machine and replacing

accessories!

For the replacement of

connecting leads, plugs,

couplings, fuses or sockets, the

technical data specified by the

manufacturer must be complied

with and/or original spare parts

must be used.

Safety notes for battery-

powered automatic machines

The safety and accident

prevention regulations for the

handling and/or fitting of

batteries must be observed.

Check to ensure that the

operating instructions and the

battery manufacturer’s handling

instructions have been supplied.

It is essential that these

instructions be complied with.

Before charging, check the

battery and charging cables and

replace if necessary. Smoking

is prohibited during battery

charging. Avoid naked flames,

flying sparks or the setting-up

of incandescent bodies.

Ventilate room well, as highly

explosive oxyhydrogen gas is

produced during battery

charging. All cavities, lids,

hoods etc. in which the

oxyhydrogen gas can accumulate

must be opened. Fire fighting

equipment must be easily

accessible. Eating and drinking is

prohibited in rooms in which

charging is carried out. Hands

are to be thoroughly washed

immediately after work on the

batteries. Do not touch or spill

battery acid. Do not lay metal

parts on the batteries, as

otherwise there is a danger of

short-circuiting and fire.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Use for the intended purpose

All automatic cleaning

machines are exclusively

intended for the wet cleaning of

water-resistant floor coverings in

building interiors.

Any use going beyond that is

deemed not to be in line with

the intended purpose. The

manufacturer does not accept

any liability for any resultant

damage; the risk in such cases

is borne by the user only.

Use for the intended purpose

also includes adherence to the

operating, servicing and

maintenance instructions

prescribed by the manufacturer.

The relevant accident

prevention regulations and

other generally recognised

safety and industrial health

rules are to be observed.

Changes made to the

automatic machines by the

users themselves rule out the

liability of the manufacturer for

any resultant damage.

Floor coverings are to be

checked with regard to the

suitability of this cleaning

method before the use of the

machine!

Note the surface pressure in

the case of point-elastic floors,

e.g. in gymnasiums!

The manufacturer accepts no

liability for damage to the

machine and the floor covering

to be cleaned which is caused by

the use of the wrong brushes

and cleaning agents.

Product liability

The user’s attention is expressly

drawn to the fact that the

automatic machines may be

used exclusively for the purpose

for which they are intended.

Should the machines not be

used for the intended purpose,

responsibility for this is to be

borne solely by the user. The

manufacturer is thus relieved of

all responsibility.

Hazards

When the machine is at a

standstill, the brush motor must

be switched off immediately so

that no damage to the floor

covering occurs.

Travel carefully over thresholds

and landings, as the wheels

and/or the suction lips can be

damaged. Ensure that the

brush unit and the suction

nozzle are raised.

For transporting in lifts, the

currently valid user notes and

safety regulations - especially

with regard to the carrying

capacity - are to be observed.

Workstation

The workstation is on the control

panel at the back of the

automatic machine.

Authorised maintenance

personnel

The automatic cleaning machine

may only be serviced and

repaired by persons having

specialist and statutory

authorisations.

Cleaning agents

When using of cleaning and

care agents, the manufacturer’s

hazard warnings are to be

noted; wear protective goggles

and protective clothing if

necessary.

Use only low-foam, non-

flammable cleaning agents

which do not contain

substances which are a general

health hazard.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Description

1 Description

1.1 Design of the machine SSB 400 W/SSE 400 W

1 Hand switch

2 Switch for brush roller,

suction unit and spraying

pump

3 Dirty water tank

4 Fresh water tank

5 Suction nozzle lock

6 Relief lever for brush roller

7 Guide handle

8 Brush roller

9 Suction nozzle

10 Discharge hose

11 Power cable

12 Suction hoses

13 Overload protection

14 Battery charging plug

15 Adjustment lever for

accessory operation

16 Accessory connection

socket

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

SSB 480 W/SSE 480 W

Description

1 Hand switch

2 Suction nozzle lever

3 Switch for brush roller,

suction unit and spraying

pump

4 Dirty water tank

5 Fresh water tank

6 Relief lever for brush roller

7 Guide handle

8 Brush roller

9 Suction nozzle

10 Discharge hose

11 Power cable

12 Suction hoses

13 Overload protection

14 Battery charging plug

15 Adjustment lever for

accessory operation

16 Accessory connection

socket

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Description

Designation/Type SSE 400 SSB 400 SSE 480 W SSB 480 W

Working width 33 cm 33 cm 50 cm 50 cm

Suction width 44 cm 44 cm 68 cm 68 cm

Suction unit 950 W 360 W 950 W 360 W

Max. air flow rate 2300 lt./min 1900 lt./min 2300 lt./min 1900 lt./min

Max. vacuum 180 mbar 160 mbar 180 mbar 160 mbar

Fresh water tank 33 lt. 19 lt. 33 lt. 19 lt.

Dirty water tank 45 lt. 25 lt. 45 lt. 25 lt.

Max. water temperature 60 °C 60 °C 60 °C 60 °C

Brush speed 680 rpm 650 rpm 600 rpm 650 rpm

Number of brushes 1 1 1 1

Brush diameter 8,5 cm 8,5 cm 8,5 cm 8,5 cm

Brush drive 370 W 360 W 370 W 360 W

Power cable 20 m – 20 m –

Nominal voltage 230 V 24 V 230 V 24 V

Battery capacity – 40 Ah (5) – 55 Ah (5)

Theor. cleaning rate 860 m²/h 860 m²/h 1300 m²/h 1300 m²/h

Operating time approx. 1 h approx. 1,3 h

Dimensions (L, W, H) 97x48x96 cm 97x48x99 cm 97x58x96 cm 97x58x96 cm

Weight 36 kg 77 kg 45 kg 80 kg

Sound pressure level 76 dB(A) 75 dB(A) 80 dB(A) 78 dB(A)

As an innovative company we reserve the right to make technical changes.

1.2 Technical data

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2 Control/Operation

2.1 Before putting into operation

2.1.1 Assembly

In order to ensure safe

transportation, the automatic

machine is delivered in various

packed units.

To transport over thresholds, lift

the machine by the guide

handles.

SSB 480 W/SSE 480 W

A Automatic cleaning machine

B Fresh water discharge hose

(SSE 400 W/SSE 480 W only)

C Extension cable (SSE 400 W/

SSE 480 W only)

D Jumper cable for batteries

(SSB 400 W/SSB 480 W only)

E Disposal bucket

F Suction nozzle (SSB 480 W/

SSE 480 W only)

G Handle

H 2 suction hoses

I Operating instructions

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2.1.2 Mounting handle • Screw knurled screws out of

mounting.

• Fit handle in mounting.

• Adjust handle to most

comfortable working height

for you and secure handle

with knurled screws.

2.1.3 Attaching suction nozzle

(SSB 480 W/SSE 480 W)

• Push suction nozzle into fork

and secure with two knurled

screws.

2.1.4 Connecting suction

hoses

SSB 400 W / SSE 400 W

SSB 480 W / SSE 480 W

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

red

blue

Direction of

travel

2.1.5 Electrical connection

(SSE 400 W/SSE 480 W)

• Make pull relief between 20

m extension cable and

machine.

• Make sure that voltage

indicated on rating plate of

machine matches mains

voltage.

• Connect machine plug to

coupling.

• Connect mains plug to

mains.

2.1.5 Inserting and

connecting battery

(SSB 400 W/SSB 480 W)

CAUTION!

Danger of electric shock!

Do not lay tools or parts on

battery or battery poles and

do not handle with wet

hands.

Before working on the

machine:

• Switch off all switches on

the control panel.

• Observe battery handling

instructions (Chapter 3.5).

WARNING!

There must not be any water in

the fresh/dirty water tanks.

• Remove tank cover from

machine.

• Disconnect connection hose

to fresh water tank:

• Push coupling ring toward

tank.

• Pull coupling nipple out of

coupling.

• Tilt tank forward.

• Place batteries in battery

tray and connect poles as

shown in connection

diagram.

• Connect connection plug.

• Close tank.

• Fit tank cover and connect

suction hoses.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2.1.6 Charging battery

SSB 400 W/480 W

CAUTION!

Danger of electric shock!

Do not lay tools or parts on

battery or battery poles and

do not handle with wet

hands.

Before working on the

machine:

• Switch off all switches on

the control panel.

• Observe battery handling

instructions (Chapter 3.5).

Charge batteries for initial use:

• Connect battery charging

set to charging plug on back

of machine.

• Switch on charging set.

The charging time is approx.

12-14 hours, depending on

the battery charge level.

Only original charging sets

with an automatic controller

may be used, as they adhere

exactly to the specified

characteristic curve and

switch off automatically

after completing charging.

2.1.7 Filling fresh water tank • Fill fresh water tank with

water.

• Add cleaning agent in

required concentration (see

product label for dosage).

We recommend the use of

Alto cleaning agents

(Chapter 4.2).

WARNING!

Use only low-foam cleaning

agents which are expressly

approved for use in automatic

cleaning machines.

If foam develops in the dirty

water tank, add antifoam

agent.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2.2 Operation

2.2.1 Brushing and

vacuuming

Before starting work, the floor

must be swept clean.

• Move relief lever for brush

roller into working position.

NOTE!

Relieve the brush roller during

interruptions in work. This

extends the life of the brush.

SSB 480 W/SSE 480 W:

• Lower suction nozzle.

SSB 400 W/SSE 400 W:

Due to the free-swinging nozzle

bearing, the nozzles are already

in the working position.

The pressure of the brush roller

is adjusted at the factory.

Bristle wear is compensated for

with automatic readjustment.

• Switch on switches for

- Spraying pump

- Brush drive

- Suction unit

in order shown at left.

• Test run: Test the machine

for proper cleaning action

and change cleaning agent

concentration if required.

For smaller, irregular surfaces:

• Switch off spraying pump

switch.

• Dose cleaning liquid

manually with hand switch

on right handle.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2.2.2 Scrubbing SSB 400 W/SSE 400 W:

• Turn suction nozzle lock in

direction of arrow.

SSB 480 W/SSE 480 W:

• Raise suction nozzle.

• Switch on

- Spraying pump and

- Brush drive

in sequence.

2.2.3 Connecting accessories • Connect suction and

spraying hoses to back of

machine.

• Move selector lever into

vertical position.

• Switch on spraying pump

and suction unit.

2.3 Monitoring operation In order to avoid damage to the

floor or the machine, the brush

must never run dry.

Add sufficient cleaning liquid

during machine operation.

Drain the dirty water tank with

the discharge hose after using

up the cleaning agent. The

suction unit could be destroyed

by the penetration of water

when the tank is overfilled.

The machine must be switched

off before emptying the dirty

water tank.

After emptying:

• Refit sealing cap of

discharge hose firmly.

• When dirty, rinse sieve in

the tank cover with clean

water (otherwise suction

power is reduced).

• Check wiping lips on suction

nozzle for dirt deposits

(paper, cigarette ends, sand

etc.) before refilling

machine and putting into

operation again.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Control/Operation

2.3.1 Battery warning lamp

(SSB 400 W/SSB 480 W)

When the red warning lamp

lights up, the battery drops to

minimum charge and the

machine switches off after

approx. 3 minutes.

• Vacuum up any remaining

water, stop working and

charge battery.

2.4 After use • Drain dirty water tank with

discharge hose.

• Fill fresh water tank with

some clean water and flush

spraying system thoroughly

to remove cleaning agent

residues.

• Flush dirty water tank with

clean water and drain.

Drain remaining fresh water

with hose:

• Connect hose to coupling on

back of machine.

• Turn selector lever to

vertical position.

• Switch on spraying pump

and catch water exiting.

• Turn selector lever back to

horizontal position.

• Charge batteries.

• Store machine in frost-free

room. (Danger of freezing)

• Move relief lever for

brush roller and suction

nozzle into rest position

when storing machine!

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Maintenance

3 Servicing/Maintenance

3.1 Important safety

notes

CAUTION!

Always disconnect mains

plug/battery connection

before working on machine!

WARNING!

Only carry out maintenance and

repair work described in the

operating instructions.

Always leave servicing and

repair work, especially the

elimination of electrical faults,

to the Alto Customer Service

staff or to an authorised

specialist.

3.2 Maintenance schedule

Charge battery

Flush pump system thoroughly with

clean water

Flush fresh water and dirty water tanks

with clean water

Clean lower machine section with a

damp cloth

Inspect wiping lips for wear and clean or

replace if necessary

Replace brush roller

After every

use

Weekly If needed

3.3 Maintenance work

3.3.1 Cleaning suction sieve

• Remove tank cover.

• Rinse out suction sieve with

clean water.

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

3.3.2 Changing suction lips SSB 400 W/SSE 400 W:

NOTE!

Mount one blue, longer wiping

lip each on the outsides of the

two suction nozzles and the

green, shorter wiping lips

toward the brush roller.

blue

green

blue

green

blue

brown

SSB 480 W/SSE 480 W:

NOTE!

Mount the brown wiping lips on

the suction nozzle at the front.

Mount the blue wiping lips on

the suction nozzle at the rear.

3.3.3 Changing brush roller • Tilt machine back onto

handle.

• Unscrew mounting screw

next to relief lever.

• Pull off bearing cover in

direction of arrow and

remove together with brush

roller toward rear.

• Position new brush roller on

bearing cover and push both

parts together as far as

possible.

• Insert brush roller into

suspension, making sure

that both pins of the driver

are guided into the holes of

the brush roller on the drive

side.

• Secure brush roller with

securing screw.

Maintenance

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Maintenance

3.4 Troubleshooting CAUTION!

Always disconnect mains

plug/battery connection

before working on machine!

WARNING!

Only carry out maintenance and

repair work described in the

operating instructions.

Always leave servicing and

repair work, especially the

elimination of electrical faults,

to the Alto Customer Service

staff or to an authorised

specialist.

Fault

Machine does not run

Insufficient suction

Stripes form

Insufficient supply of

cleaning agent

Cause

> Mains/battery plug not

connected

> Fuse blown or earth-leakage

circuit-breaker tripped

> Overheating protection has

been activated

> Power supply interrupted

> Suction nozzle plugged

> Connection from tank cover

open

> Tank cover not properly

fitted or seal defective

> Suction sieve in tank cover

plugged

> Sealing cap on discharge

hose not properly screwed

> Suction lips dirty or worn

> Lines or nozzles plugged

with cleaning agent

Remedy

• Plug in mains/battery plug

• Check fuse or earth-leakage

circuit-breaker

• Allow motor to cool

• Have supply line checked by

electrician

• Eliminate plugging

• Connect suction hose

• Fit tank cover properly or

replace seal

• Rinse sieve with clean water

• Check seal, screw on cap

tightly, replace if necessary

• Clean or replace suction lips

• Flush fresh water tank and

line system

SSB 400 W

SSE 400 W

SSB 480 W

SSE 480 W

Maintenance

3.5 Handling instructions

for maintenance-free

and wet batteries

Only carry out work on

batteries in accordance with

instructions from specialist

personnel.

Wear protective goggles and

clothing when working on

batteries.

Observe the accident

prevention regulations and

DIN VDE 0510 and VDE 0105,

Part 1.

Smoking is prohibited.

Keep battery away from naked

flames, glowing objects or

sparks, as otherwise there is a

danger of explosion and fire.

Rinse any acid splashed into

eyes or onto skin out or off

with plenty of clean water.

Then consult a doctor

immediately.

Wash out clothing

contaminated with acid with

water.

Avoid short circuits!

Explosion and fire hazard!

WARNING!

Metal parts in the battery cells

are always live. Therefore, do

not lay objects or tools on the

battery.

Electrolyte is extremely caustic.

Contact with the electrolyte is

not possible during normal

operation.

In the event of the destruction

of the casing of maintenance-

free batteries, the bound

electrolyte released is just as

caustic as liquid electrolyte.

Acid and/or batteries filled with

acid must not be handled by

children.

Use only approved lifting and

transport equipment, e.g. lifting

tackle in accordance with VDI

3616.

Lifting hooks must not cause

damage to cells, connectors or

connection cables.

Putting into operation The batteries are to be checked

to ensure proper mechanical

condition.

Connection leads and charging

plugs are to be connected to

the proper terminals, as

otherwise the batteries and the

charging set may be destroyed.

The connection with the

connecting leads of the

machine and/or the charging

set may take place only with

the mains switch and/or with

the charging set switched off.

Maintenance-free, sealed

batteries

The batteries are to be

recharged before being put into

operation.

Wet batteries

For reasons of durability,

unfilled, pre-charged wet

batteries should be filled only

immediately before insertion.

Following this recharging is to

be carried out.

Observe the respective

manufacturer’s instructions

when doing so.

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Alto SSB 480 W Operating Instructions Manual

Brand: Alto

Model: SSB 480 W

Category: Floor Machine

Type: Operating Instructions Manual

This manual is also suitable for

SSB 400 W

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Alto SSB 480 W Operating Instructions Manual

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Alto SSB 480 W Operating Instructions Manual

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