OPERATOR´S MANUAL
PROXIMA GP
01/2022
Tractor is Zetor. Since 1946.
80 90 100 110
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
The instructions for use are a part of the machine.
1
2
Location of serial numbers ............................................................................................................................ 11
Safety instructions for users ......................................................................................................................... 13
Used pictograms .......................................................................................................................................... 14
General safety regulations ........................................................................................................................... 17
Proper clothing ............................................................................................................................................ 17
Starting the engine ..................................................................................................................................... 17
Driving operation ......................................................................................................................................... 18
Risk of the tractor overturning ..................................................................................................................... 19
Transportation of persons, operation .......................................................................................................... 19
Fire prevention principles ............................................................................................................................ 20
Preventive daily maintenance...................................................................................................................... 22
Driver's seat ................................................................................................................................................. 23
Front passenger´s seat notification ............................................................................................................. 23
Protection of cab against aerosols .............................................................................................................. 23
Level of external and internal noise ............................................................................................................. 24
The level of vibrations on driver´s seat ........................................................................................................ 25
Aggregation tractor - machine/trailer ........................................................................................................... 25
Tractors equipped with front end loader ...................................................................................................... 25
Principles for operating tractors equipped with front end loader ................................................................. 26
Zetor tractors used for work in the woods ................................................................................................... 27
Safety labels ................................................................................................................................................ 27
Preventive daily service ................................................................................................................................. 29
Preventive daily maintenance...................................................................................................................... 29
Fuel system leaks ........................................................................................................................................ 29
Engine oil level ............................................................................................................................................ 29
Cooling system ............................................................................................................................................ 29
Windshield washer tank .............................................................................................................................. 30
Washer nozzle ............................................................................................................................................. 30
The liquid reservoir for control of the clutch ................................................................................................ 30
Trailer brakes ............................................................................................................................................... 30
Hydrostatic steering ..................................................................................................................................... 31
Air cleaner ................................................................................................................................................... 31
Cab filtration................................................................................................................................................. 31
Hitches ......................................................................................................................................................... 31
Inspection of fouling of coolers .................................................................................................................... 32
After work with front implements and in case of cooler clogging ............................................................... 32
Tyres and wheels ........................................................................................................................................ 32
Short functional test .................................................................................................................................... 32
Acquaintance with tractor.............................................................................................................................. 33
Safety cab .................................................................................................................................................... 33
Opening doors from the outside .................................................................................................................. 33
Opening the door from the inside ................................................................................................................ 33
Rear window ................................................................................................................................................ 34
Side window................................................................................................................................................. 34
Emergency exits .......................................................................................................................................... 34
Sun visor and hinged lid cover .................................................................................................................... 34
Shelf ............................................................................................................................................................. 35
Tools box ..................................................................................................................................................... 35
Right rear panel ........................................................................................................................................... 35
Internal lighting ............................................................................................................................................ 35
Rear view mirrors ........................................................................................................................................ 36
Aggregation opening ................................................................................................................................... 36
Passenger´s seat ......................................................................................................................................... 36
Driver's seat Sears ...................................................................................................................................... 37
Tilt steering wheel ........................................................................................................................................ 38
Tilting and protrusion of steering wheel ....................................................................................................... 38
Heating control panel, * air-condition .......................................................................................................... 39
Heating valve control (A) ............................................................................................................................. 39
Switch air-condition (C) ............................................................................................................................... 39
Air circulation in cabin control (D) ................................................................................................................ 40
Proper function of the heating and air-condition system ............................................................................. 40
Fast heating of the cabin area ..................................................................................................................... 41
Fast cooling of the space of the cabin ......................................................................................................... 41
CONTENTS
3
Immediately after cooling the cabin ............................................................................................................. 42
Operation of heating or air-condition with tractor´s work ............................................................................. 42
Heating and air conditioning vents .............................................................................................................. 43
Heating and air conditioning vents control .................................................................................................. 43
*Air filter with active carbon ......................................................................................................................... 44
Control panel on right cab pillar ................................................................................................................... 45
Wiper and washer of the front window ........................................................................................................ 46
Front wiper speed switch ............................................................................................................................. 46
Rear window wiper ...................................................................................................................................... 46
Panel of the instrument panel ...................................................................................................................... 47
Lights switch ................................................................................................................................................ 48
Switch of warning lights ............................................................................................................................... 48
Lights switch between the grill and the cabin .............................................................................................. 48
Direction lights, lower beam head lights, head lights and horn switches .................................................... 48
Switch box ................................................................................................................................................... 49
Switch box key in the position (0) ................................................................................................................ 49
Switch box key in the position (I) ................................................................................................................. 49
Switch box key in the position (II) ................................................................................................................ 49
Manual throttle ............................................................................................................................................. 50
Pedals and levers ........................................................................................................................................ 50
Reversing lever ............................................................................................................................................ 50
Gear shifting lever ....................................................................................................................................... 50
Road and reduced speeds shifting lever ..................................................................................................... 51
PTO selection control lever ......................................................................................................................... 52
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft ....................................... 52
Lever of hand brake and hitch for single-axle trailer ................................................................................... 52
Battery disconnector .................................................................................................................................... 53
Fuel tank ...................................................................................................................................................... 53
Fuel tank drain plug ..................................................................................................................................... 53
Instrument panel ............................................................................................................................................. 55
Instrument panel - signal lamps................................................................................................................... 55
Instrument panel - instruments .................................................................................................................... 56
Instrument panel - buttons ........................................................................................................................... 56
Display description ...................................................................................................................................... 57
Display - change of display .......................................................................................................................... 58
Display - display of air pressure in the air-pressure system of the tractor .................................................. 59
Display - warning of low air pressure in the air-pressure system of the tractor .......................................... 59
Display - resetting data ................................................................................................................................ 60
Display - manual brake ................................................................................................................................ 60
Display - service menu ................................................................................................................................ 61
Service menu ............................................................................................................................................... 61
Display - indicator of service inspection intervals ........................................................................................ 61
Exceeding the service interval ..................................................................................................................... 61
Zeroing (reset) of the indicator of service inspection intervals .................................................................... 62
Error signalling ............................................................................................................................................. 62
Display - error messages ............................................................................................................................. 63
Description of the display of error messages .............................................................................................. 63
Current error messages display .................................................................................................................. 63
Symbols of tractor nodes ............................................................................................................................. 64
Display - history of defects .......................................................................................................................... 65
Display - setting language mutation ............................................................................................................ 65
Display - backlight of display ....................................................................................................................... 66
Display - setting of day and night backlight of the display ........................................................................... 66
Display - setting the automatic mode of the display backlight ..................................................................... 67
Display - setting and calibration................................................................................................................... 68
Travel speed calibration ............................................................................................................................. 69
Display - machined area .............................................................................................................................. 70
Machined area menu ................................................................................................................................... 70
Processed area - user selection .................................................................................................................. 71
The processed area - setting of the width of aggregation ........................................................................... 71
Machined area record .................................................................................................................................. 72
Work Area Counter ...................................................................................................................................... 72
Instrument panel - warning .......................................................................................................................... 73
CONTENTS
4
Replenish fuel .............................................................................................................................................. 73
High temperature of the cooling liquid ......................................................................................................... 73
Signalling of driver's seat ............................................................................................................................. 73
Operation ......................................................................................................................................................... 75
Starting the engine ...................................................................................................................................... 75
Non-permitted starting ................................................................................................................................. 75
If you do not succeed in starting the engine ................................................................................................ 76
Ignition system failure signalization ............................................................................................................. 76
*Coolant heater ............................................................................................................................................ 76
Starting the engine while using coolant heater ............................................................................................ 77
Immediately after start ................................................................................................................................. 77
Engine heating ............................................................................................................................................. 78
Error signalling ............................................................................................................................................. 78
Drive away ................................................................................................................................................... 79
Diesel particle filter ...................................................................................................................................... 80
Diesel particle filter - system failures signalization ...................................................................................... 80
Diesel particle filter failure codes ................................................................................................................. 81
Diesel particle filter regeneration ................................................................................................................. 81
Gear shifting ................................................................................................................................................ 82
Reversing lever ............................................................................................................................................ 82
Shifting road and reduced speeds ............................................................................................................... 83
Torque multiplier .......................................................................................................................................... 83
Indication of the multiplier function .............................................................................................................. 83
Gear shifting from lower to higher gears ..................................................................................................... 84
Gear shifting from higher to lower gears ..................................................................................................... 84
Travelling up the slope ................................................................................................................................ 84
Travelling down the slope ............................................................................................................................ 84
Differential lock ............................................................................................................................................ 85
Control of front driving axle .......................................................................................................................... 85
Driving with engaged front driving axle ....................................................................................................... 86
Manual brake - signalization ........................................................................................................................ 86
Foot brakes .................................................................................................................................................. 87
Emergency braking ...................................................................................................................................... 87
Brakes of trailers and semi-trailers .............................................................................................................. 88
Connection of the ABS system of the trailer or semi-trailer ........................................................................ 88
The button for temporary deactivation of brakes of the trailer or semi-trailer ............................................. 88
Warning indication of air pressure drop ....................................................................................................... 89
Air brakes of trailers and semi-trailers ......................................................................................................... 89
One-hose and two-hose brakes .................................................................................................................. 90
One-hose brakes ......................................................................................................................................... 90
Two-hose brakes ......................................................................................................................................... 90
Hydraulic brakes of trailers .......................................................................................................................... 91
Connecting and disconnecting quick couplings of trailer hydraulic brakes ................................................. 91
The socket for connection of the electrical installation of the trailer or semi-trailer ..................................... 91
Stopping the engine ..................................................................................................................................... 92
Leaving the tractor ....................................................................................................................................... 92
Warning signalization of hydrostatic steering failure ................................................................................... 93
Important warnings ...................................................................................................................................... 93
Running-in the tractor .................................................................................................................................... 95
General principles of new tractor run-in in first 100 hours of operation....................................................... 95
In first 10 hours of operation ........................................................................................................................ 95
From 100 hours of operation ....................................................................................................................... 95
Transport use .................................................................................................................................................. 97
Front hook .................................................................................................................................................... 97
Multistage adjustable suspension ............................................................................................................... 97
Height adjustment and disassembly of the CBM stage hitch ...................................................................... 97
Automatic mouth of the CBM stage hitch .................................................................................................... 98
Modular system of hitches for trailers and semi-trailers .............................................................................. 99
Swinging draw-bar console module ............................................................................................................ 99
Swinging draw-bar console with a fixed pin module ................................................................................... 99
Console with a ø 80 ball module ............................................................................................................... 100
Towing bar ................................................................................................................................................. 100
Hitch for a single-axle CBM semi-trailer .................................................................................................... 101
CONTENTS
5
Coupling of a single-axle trailer ................................................................................................................. 101
Uncoupling of a single-axle trailer ............................................................................................................. 101
Hook of the mounting for a single-axle trailer ............................................................................................ 101
Coupling with a trailer or semi-trailer ......................................................................................................... 102
Maximum permissible vertical static load of hitches for trailers and semi-trailers ..................................... 103
Pto drive of agricultural machines .............................................................................................................. 105
Work with PTO shaft .................................................................................................................................. 105
Setting of the display of the rear PTO shaft speed.................................................................................... 105
Display of revolutions of PTO shafts ......................................................................................................... 106
Replaceable end points of rear PTO shaft ................................................................................................ 106
Control elements of PTO shafts ................................................................................................................ 107
The rear PTO shaft - the gear shift lever of dependent and independent revolutions .............................. 107
The rear PTO shaft - the gear shift lever of revolutions of the PTO shaft ................................................. 107
The buttons for activation of PTO shafts ................................................................................................... 108
Automatic disengagement of PTO clutch .................................................................................................. 108
Setting automatic disengagement of PTO shaft clutch - display description ............................................ 109
Setting the limits of the automatics of the three-point hitch ....................................................................... 109
Automatic disengagement of PTO shaft clutch - return to basic setting ................................................... 109
Work with automatic disengagement of PTO shaft clutch ......................................................................... 110
Facilitating connection of joint shaft of an aggregated machine to the tractor .......................................... 111
Working modes of PTO shafts ................................................................................................................... 111
Activation of the rear PTO shaft - independent revolutions - common working mode .............................. 112
Activation of the rear PTO shaft - independent revolutions - stationary working mode ............................ 113
Deactivation of the rear PTO shaft - independent revolutions .................................................................. 114
Switching on the rear PTO shaft - dependent revolutions ......................................................................... 114
Front PTO shaft ......................................................................................................................................... 115
Activation of the front PTO shaft - common working mode ....................................................................... 115
Activation of the front PTO shaft - stationary working mode ..................................................................... 116
Deactivation of the front PTO shaft ........................................................................................................... 116
Maximum transferred output ...................................................................................................................... 117
Drive of machines with greater inertia masses. ......................................................................................... 117
Hydraulic system .......................................................................................................................................... 119
Hydraulic system ....................................................................................................................................... 119
Hydraulics control panel ............................................................................................................................ 119
Amount of oil taken from outer hydraulic drives ........................................................................................ 120
Connecting and disconnecting quick-couplers .......................................................................................... 120
Quick-couplings with drip collection .......................................................................................................... 120
Connecting machines and tools to External hydraulic circuit .................................................................... 121
Front outlets of the external hydraulic circuit ............................................................................................. 122
Control of the external hydraulic circuit front outlets ................................................................................. 122
Mechanical hydraulics ................................................................................................................................. 123
Ways to regulate inner hydraulic circuit ..................................................................................................... 123
Controlling the inner hydraulic circuit ........................................................................................................ 124
Free (floating) position ............................................................................................................................... 124
Adjustable stop .......................................................................................................................................... 124
Three-point hitch lowering speed control .................................................................................................. 124
Hydraulic system sensitivity control ........................................................................................................... 125
Position regulation of the lifting of the rear three-point hitch ..................................................................... 125
Power regulation of the lifting of the rear three-point hitch ........................................................................ 126
Mixed regulation of lifting the rear three-point hitch .................................................................................. 126
Exterior rear hydraulic arms controls ......................................................................................................... 127
Outer hydraulic circuit ................................................................................................................................ 127
Outer hydraulic circuit controls .................................................................................................................. 128
Locking control levers ................................................................................................................................ 128
Different functions of outer hydraulic circuit control levers ........................................................................ 129
Electro-hydraulic system ............................................................................................................................. 131
Control element functions .......................................................................................................................... 131
Equipment 'OFF' ........................................................................................................................................ 131
Blocking cancellation ................................................................................................................................. 132
Quick sinking ............................................................................................................................................. 132
Transport of implements ............................................................................................................................ 133
Stop position .............................................................................................................................................. 133
Vibration compensator (damper) ............................................................................................................... 133
CONTENTS
6
Limitation of the upper position of the three-point hitch ............................................................................ 134
Lowering speed ......................................................................................................................................... 134
Free position .............................................................................................................................................. 134
Setting the control of three-point hitch ....................................................................................................... 134
Manual setting of control of three-point hitch ............................................................................................ 135
Automatic control of three-point hitch ........................................................................................................ 135
Using the rear control ................................................................................................................................ 136
External control buttons of the electro-hydraulic system ........................................................................... 136
Indication of EHR-B errors ......................................................................................................................... 137
Description of minor errors of the EHR-B electro-hydraulic system .......................................................... 138
Outer hydraulic circuit ................................................................................................................................ 139
Outer hydraulic circuit controls .................................................................................................................. 139
Locking control levers ................................................................................................................................ 140
Different functions of outer hydraulic circuit control levers ........................................................................ 141
Hitches ........................................................................................................................................................... 143
Rear three-point hitch ................................................................................................................................ 143
Safety principles of working with the three-point hitch .............................................................................. 144
Height adjustment of the lifting draw-bars ................................................................................................. 145
Fixed and free position of the lower hydraulic draw-bars .......................................................................... 145
Limiting draw-bars ..................................................................................................................................... 145
Upper pull rod ............................................................................................................................................ 146
Selection of holes in the bracket................................................................................................................ 146
*Lower draw bar with slipping out end pieces ........................................................................................... 147
*Lower draw bar with CBM hooks ............................................................................................................. 147
Securing lower draw bars with CBM hooks ............................................................................................... 147
*Front three-point hitch .............................................................................................................................. 148
Controlling front three-point hitch .............................................................................................................. 148
Adjusting the lowering rate of the front three-point hitch ........................................................................... 148
Hydraulic lock of the front three-point hitch ............................................................................................... 149
Working and transport position of the front three-point hitch .................................................................... 149
Driving with agricultural machines attached to the front three-point hitch ................................................. 149
Wheel tread change ...................................................................................................................................... 151
Change of front wheels track with front drive axle..................................................................................... 151
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs .... 151
Possible adjustable tracks of the front wheels of the front driving axle of the tractors.............................. 151
Front wheels track of front drive axle in tractors equipped with non-removable discs .............................. 152
Front wheels toe-in .................................................................................................................................... 153
Adjustment of toe-in of the wheels of the front driving axle ....................................................................... 153
Setting wheel stops with front drive axle ................................................................................................... 154
Front drive axle fenders ............................................................................................................................. 154
Rear wheels wheel track ........................................................................................................................... 155
Gauges of the tractor rear wheels equipped with screwed footer discs .................................................... 155
Rear wheel track change ........................................................................................................................... 155
The gauges of the tractor rear wheels equipped with solid discs .............................................................. 156
Additional weights ........................................................................................................................................ 157
Weights in front of the bonnet mask .......................................................................................................... 157
Weights of the front three-point hitch ........................................................................................................ 157
Weights of rear wheels .............................................................................................................................. 157
Valve for filling tyre tubes with liquid ......................................................................................................... 157
Chocking of front wheels ........................................................................................................................... 158
Procedure of filling the tyres with liquid ..................................................................................................... 159
Procedure of draining liquid from the tyres ................................................................................................ 159
Antifreeze solution for tyre filling................................................................................................................ 160
Electric installation ....................................................................................................................................... 161
Basic service information ........................................................................................................................... 161
Accumulator battery ................................................................................................................................... 161
Battery disconnector .................................................................................................................................. 162
Accumulator battery maintenance ............................................................................................................. 163
Alternator ................................................................................................................................................... 164
Alternator maintenance ............................................................................................................................. 164
Electric installation overload ..................................................................................................................... 164
Fuse panels ............................................................................................................................................... 165
Checking the adjustment of the front grill headlights ................................................................................ 169
CONTENTS
7
Adjusting the front grill headlights ............................................................................................................. 169
List of lamps............................................................................................................................................... 170
Tractor maintenance .................................................................................................................................... 171
Service inspections .................................................................................................................................... 171
Steps performed daily before the start of work .......................................................................................... 171
Steps performed every 50 hours of work .................................................................................................. 171
Steps performed every 100 hours of work ................................................................................................ 171
Steps performed every 500 hours of work ................................................................................................ 171
Steps performed outside the interval of 500 hours of work ....................................................................... 172
Monthly performed actions ........................................................................................................................ 172
Filling and filter replacement ...................................................................................................................... 173
Fuels, coolants and lubricants used - amounts ......................................................................................... 174
ZETOR service fillings ............................................................................................................................... 174
Motor oils ................................................................................................................................................... 174
Oil in the gearbox and final drivehousing .................................................................................................. 174
Oil in the rear axle gantries ........................................................................................................................ 174
Oil for the front driving axle ........................................................................................................................ 174
Oil for the hydrostatic steering of the tractors ............................................................................................ 174
Specification of oils for Zetor engines equipped by diesel particle filter .................................................... 175
Specification of the oil for the gearbox housing and the final drive housing ............................................. 175
Specification of the oil for the portals ........................................................................................................ 175
Specification of oil for the front driving axle ............................................................................................... 175
Specification of oil for the tractor hydrostatic control system .................................................................... 175
Other recommended service fillings tested on Zetor tractors .................................................................... 175
Oils for Zetor engines which are equipped with diesel particle filter ......................................................... 175
Oil in the gearbox and final drivehousing .................................................................................................. 175
Oil in the rear axle gantries ........................................................................................................................ 176
Oil for the front driving axle ........................................................................................................................ 176
Oil for the hydrostatic steering of the tractors ............................................................................................ 177
Front PTO oil ............................................................................................................................................. 177
Plastic lubricant for the tractor ................................................................................................................... 177
A/C coolant ................................................................................................................................................ 178
Liquid for the cooling system of the tractors .............................................................................................. 178
Liquid for control of the travel clutch .......................................................................................................... 178
Fuel for Zetor engines which are equipped with diesel paricle filter .......................................................... 178
Tractor greasing plan ................................................................................................................................. 179
Safety instructions for lubrication of the tractor ......................................................................................... 179
Solid front drive axle .................................................................................................................................. 179
Hitch for a single-axle semi-trailer ............................................................................................................. 179
Front three-point hitch ............................................................................................................................... 180
Three-point hitch ........................................................................................................................................ 180
Hitch mouth for a trailer ............................................................................................................................. 180
Upper linkage bracket ................................................................................................................................ 180
Pin of coupling switching off ...................................................................................................................... 181
Reversion lever pin .................................................................................................................................... 181
Technical maintenance of the tractors after a general overhaul of the main groups ............................... 181
Maintenance instructions ............................................................................................................................ 183
Front bonnet opening ................................................................................................................................ 183
Checking oil levels in engine ..................................................................................................................... 183
Draining oil from engine ............................................................................................................................. 183
Replacing full-continuous motor oil filter .................................................................................................... 184
Pouring oil to engine .................................................................................................................................. 184
Fuel filter element replacement ................................................................................................................. 184
Fuel system venting ................................................................................................................................... 185
Maintenance instruction of dry air filter ...................................................................................................... 186
Air cleaner disassembly ............................................................................................................................. 186
Main air filter element regeneration ........................................................................................................... 186
Replacing dry filter locking element ........................................................................................................... 186
Back assembly of air filter elements .......................................................................................................... 187
Checking amount of oil in hydrostatic steering tank .................................................................................. 188
Replacing oil and hydrostatic steering filter element ................................................................................. 188
Venting hydraulic circuit of hydrostatic steering ........................................................................................ 189
Replacing the hoses of hydrostatic steering .............................................................................................. 189
CONTENTS
8
Replacing coolant ..................................................................................................................................... 190
Check and replacement of oil in gearbox, axle drive and rear axle portals .............................................. 191
Drainage and inspection holes .................................................................................................................. 191
Oil replacement in gear system ................................................................................................................. 192
Changing suction filter ............................................................................................................................... 192
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................ 193
Replacement of oil filter element of pushing filter of the brake system ..................................................... 193
Gearbox distributor - replacement of oil cleaner cartridge ........................................................................ 193
Front PTO ................................................................................................................................................. 194
Filling, controlling and draining hole of oil of front drive axle ..................................................................... 194
Filling, controlling and draining hole of oil of front wheels reducers .......................................................... 194
Addition of the liquid for control of the clutch ............................................................................................. 194
Cleaning the heating filters ........................................................................................................................ 195
Air filter with active carbon ........................................................................................................................ 195
Carbon filter installation instructions .......................................................................................................... 195
Air-conditioning maintenance ................................................................................................................... 196
Draining condensate from the air reservoir .............................................................................................. 196
Checking the air systems for leaks ........................................................................................................... 196
Working pressure of air brakes ................................................................................................................. 197
Maintenance and treatment of tyres ......................................................................................................... 197
Tractor shutdown and recommended points for tractor lifting ................................................................... 197
Diesel particle filter maintenance .............................................................................................................. 198
Adjustment .................................................................................................................................................... 199
Cogged belt tension ................................................................................................................................... 199
Bleeding of tractor brake system ............................................................................................................... 200
Check and adjustment of service and parking brakes .............................................................................. 200
Service brake adjustment .......................................................................................................................... 201
Parking brake adjustment .......................................................................................................................... 201
Bleeding of hydraulic clutch circuit ............................................................................................................ 202
Adjustment of hitch for single-axle trailers ................................................................................................. 203
Adjustment of bowden cable ..................................................................................................................... 203
Main technical parameters........................................................................................................................... 205
Main tractor's parameters (mm) ................................................................................................................ 205
Technical data of engines .......................................................................................................................... 206
Permitted maximum load of front axle (kg) ................................................................................................ 207
Permitted maximum load of rear axle (kg) ................................................................................................ 207
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................ 207
Manoeuvrability condition .......................................................................................................................... 207
Front tires steerability ................................................................................................................................ 208
Change of the load-bearing capacity of the front tyres (%) ....................................................................... 208
Bearing capacity of rear tires ..................................................................................................................... 209
Change of the load capacity of the rear tyres (%) ..................................................................................... 209
Permitted combinations of wheels for tractors .......................................................................................... 210
Performance on rear PTO shaft ................................................................................................................ 211
Lifting force of the three-point hitch ........................................................................................................... 211
Tensile force .............................................................................................................................................. 211
Forward travelling speed of the tractor - 40 km/h ...................................................................................... 212
Backward travelling speed of the tractor - 40 km/h ................................................................................... 213
Rear independent PTO shaft rotation ........................................................................................................ 214
Speed of the Zuidberg front PTO .............................................................................................................. 214
Clearance-circle and turning circle diameter ............................................................................................. 214
Calculation of tractor load limit .................................................................................................................. 215
Index............................................................................................................................................................... 219
CONTENTS
9
10
PCL18N001
1. Tractor data plate
2. Cab serial number
3. Engine serial number
4. Tractor serial number
When ordering spare parts and within all written and oral communication always specify the data of
your tractor that should be written in the frames below.
Tractor type
Tractor serial number
Engine serial number
LOCATION OF SERIAL NUMBERS
11
The 'right', 'left', 'front' and 'back' indications refer to
the driving direction of the tractor.
PCL18N002
LOCATION OF SERIAL NUMBERS
12
Pay increased attention to the parts in the instructions for use and maintenance indicated with this
symbol.
The symbol can be found next to all important warnings related to the operational safety. Follow these
warnings and be particularly careful in these situations! Inform your colleagues and other users about these
warnings
.
The chapters indicated with this symbol should be carefully studied prior to operation, maintenance
and tractor adjustment.
One of these symbols can be found next to all important warnings related to the
operation, adjustment and repairs of the starter. Follow these warnings and be particularly careful in these
situations!
This symbol is used to indicate the parts of the instructions for use related to the environmental
protection. Or the parts describing handling of hazardous wastes.
This symbol is used to indicate accessories for the tractor mounted in the production site on the
customer's request.
This symbol is used to indicate the parts of the instructions for use related only to the models
equipped with the diesel particulate filter DPF.
This symbol is used to indicate hot surfaces. Increased care should be taken when working in
their vicinity; risk of injury.
Accessories which are not mounted as a standard or * on the customer's request in the
p
roduction site
(
from the manufacturer
)
cannot be subject to a complaint!
This symbol identifies escape routes.
SAFETY INSTRUCTIONS FOR USERS
13
Used pictograms
Engine oil pressure Differential lock
Engine failure Slow operation
Engine coolant temperature Fast operation
Engine air filter clogged Hydraulic oil filter
Engine emissions system, failure or
malfunction
Force regulation
Engine emissions system temperature,
regeneration underway
Position regulation
DPF filter clogged Upper working position
Diesel particulate filter, regeneration,
disable (inhibit)
Lower working position
Transmission failure Fast rock lower
Transmission oil filter Rock damping
Brakes failure Rockshaft, raise
Parking brake Rockshaft, lower
Brake system pressure Power take-off (PTO), rated rotational
speed
Trailer brakes failure Automatic switching off of rear PTO switch
Function of trailer parking brake is
temporary suppressed
Rear PTO active
Steering system failure Front PTO active
Front axle drive PTO (Power take-off)
SAFETY INSTRUCTIONS FOR USERS
14
Read operator's manual Rear work light
Service indicator Work light
Information alert Bonnet, front working lights
Operator alert Tractor, auxiliary headlights
Engine, urgent stop Beacon
Engine glow plugs Interior compartment illumination
Battery charging condition Rear fog lights
Fuel Windscreen wiper, intermittent
Hourmeter Windscreen washer and wiper
Total distance covered Rear window wiper
Distance covered by the tractor since the
last reset of the value
Rear window, heating
Area worked Exterior rear view mirror, heating
Left direction lamp Blower
Right direction lamp Air conditioning
Turn signal, first trailer Recirculating air flow
Turn signal, second trailer Lighter
Hazard warning Horn
Master lighting switch Timer
High beam
SAFETY INSTRUCTIONS FOR USERS
15
Seat occupant switch Seat adjustment, longitudinal (fore and aft)
Seat adjustment, seatback recline Bottom seat cushion-Longitudinal
adjustment controller
Seat turning controller Seat tilt controller
SAFETY INSTRUCTIONS FOR USERS
16
General safety regulations
zThe tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
zBesides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
zDo not wear loose clothing and free flying long hair.
zDuring all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
zOnly start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
zThe key in the switch box must be in the 'I' position.
zWhen heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
zStarting the engine when driving tractor downhill is forbidden.
zStarting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is
used.
SAFETY INSTRUCTIONS FOR USERS
17
Driving operatio
n
zHoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
zThe brakes and steering must be in the perfect condition all the time.
zDuring driving on roads with trailers and tools the brake pedals must be connected with a latch.
zDriving downhill without an engaged gear is forbidden.
zPay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
zObserve the maximum set angle of slope availability 12° with tractors with front drive axle.
zRespect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
zDo not use the differential lock when driving into a bend.
zIt is forbidden to get into and out of a moving tractor.
zWhen driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
zWhen driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
zDuring aggregations of the tractor with machines pay attention to possible worsening of stability of the
aggregated unit which may be influenced by the connected machine.
zDuring aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines
(
risk of shaft twis
t
-off
).
SAFETY INSTRUCTIONS FOR USERS
18
Risk of the tractor overturnin
g
The risk of the tractor overturning is increased especially when the following is used:
za narrow wheel gauge
zinappropriate tractor travelling speed
ztravel on the slope along a contour line or turning on the slope
zdriving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving
on edges of water courses and water areas
zdriving up the steep slope, risk of overturning the tractor back
zdriving with the trailer, semi-trailer or machine with the three-point hitch connection that lifts the centre
of gravity of the tractor or combination of vehicles
ztilting of trailers and semi-trailers
Not all the cases that can cause overturning of the tractor are listed. Pay attention to driving of
the tractor and be prepared to resolve situations which can threaten stability of the machine.
Transportation of persons, operation
zThe number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
zPersons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
zBefore putting the tractor in motion make sure there is no person or obstacle in the driving direction.
Recovery, pushing
To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
zDuring recovery it is dangerous to stand near the towing rope.
zIt is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
zThe front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
zNever recover the tractor with reduced gears engaged.
zWhen pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
zIn case of use of the tractor for wrecking or towing purposes, use only the rear hitch.
zWhen towing the tractor, the reduction gear shift lever must be in the neutral position.
SAFETY INSTRUCTIONS FOR USERS
19
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